Air atomization waste oil incineration oil gun

Through the design of the air atomized waste oil incineration oil gun, the problems of blockage and insufficient combustion of the oil nozzle are solved, and efficient and clean combustion of waste oil is achieved, the generation of black smoke and particulate matter is avoided, and the operation stability of the burner is improved.

CN223063860UActive Publication Date: 2025-07-04FUJIAN ZHONGJING PETROCHEMICAL CO LTD
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Patent Information

Application Number
CN202422079260.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-07-04
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing waste oil incineration oil guns contain propane dehydrogenation catalyst powder and tar, causing the oil nozzle to be blocked and inadequate combustion, resulting in black smoke and particulate matter, affecting the burner fire detection signal.

Method used

An air atomized waste oil incineration oil gun is designed to achieve premix and atomization of waste oil and air through the combination of inner and outer pipe structures, mixed air nozzles and diffusers. The waste oil is sprayed at a certain angle by using the diffuser to replenish hot air to control the combustion state.

Benefits of technology

It avoids blockage of oil nozzles, realizes sufficient atomization and clean combustion of waste oil, reduces the production of black smoke and nitrogen oxides, and improves combustion efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air atomization waste oil incineration oil gun in the technical field of air atomization waste oil incineration, which comprises an incineration oil gun main body, an outer pipe body and an inner oil pipe are arranged on the incineration oil gun main body, and an oil nozzle is connected to the outlet end of the inner oil pipe. A butt joint pipe fitting for guiding air and oil is connected to the outlet end of the outer pipe body, a mixed gas spray head is fixedly connected to the outlet end of the butt joint pipe fitting, the inside and the outside of an outlet of the mixed gas spray head are narrowed towards the center, and a mixing mechanism facilitating oil-gas mixing is arranged in an inner cavity of the mixed gas spray head. A diffuser fixedly connected with the mixing mechanism is inserted into the outlet end of the mixed gas nozzle; according to the utility model, waste oil (main component C3C4C5) which is produced by propane dehydrogenation and contains particulate matter impurities is premixed with air and then sprayed out at a certain angle through the diffuser, so that the oil nozzle can be prevented from being blocked.
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Description

Technical Field

[0001] The utility model relates to the technical field of air atomization waste oil incineration, in particular to an air atomization waste oil incineration oil gun. Background Technique

[0002] A waste oil incineration oil gun is a device used for incinerating waste oil. It atomizes the waste oil with the oil gun and then burns it to achieve the reuse of energy and environmental protection. The waste oil incineration oil gun has a very wide range of applications and can be used to process various liquid fuels, including diesel oil, heavy oil, residual oil, Orinoco oil, crude oil, camphor oil, waste oil, waste liquid, waste engine oil, coal tar, etc.;

[0003] Problems existing in the existing oil guns:

[0004] 1. Since the waste oil contains propane dehydrogenation catalyst powder and tar, the oil nozzle is often blocked, and each oil gun must be disassembled and cleaned after running for about half a month.

[0005] 2. There is no atomization. It often has particles after spraying out of the oil nozzle, which is more obvious when the oil pressure is lower than 0.5 MPa (G).

[0006] 3. It emits black smoke, the burner and the furnace wall are smoked black and coked, which affects the flame detection signal of the burner.

[0007] Based on this, the utility model designs an air atomization waste oil incineration oil gun to solve the above problems. Content of the Utility Model

[0008] The purpose of the utility model is to provide an air atomization waste oil incineration oil gun to solve the problems existing in the existing oil guns in the above background technique: 1. Since the waste oil contains propane dehydrogenation catalyst powder and tar, the oil nozzle is often blocked, and each oil gun must be disassembled and cleaned after running for about half a month. 2. There is no atomization. It often has particles after spraying out of the oil nozzle, which is more obvious when the oil pressure is lower than 0.5 MPa (G). 3. It emits black smoke, the burner and the furnace wall are smoked black and coked, which affects the flame detection signal of the burner.

[0009] To achieve the above purpose, the utility model provides the following technical solution: an air atomization waste oil incineration oil gun, including an incineration oil gun main body, an outer pipe body and an inner oil pipe are arranged on the incineration oil gun main body, an oil nozzle is connected to the outlet end of the inner oil pipe, a docking pipe fitting for guiding air and oil is connected to the outlet end of the outer pipe body, a mixing gas nozzle is fixedly connected to the outlet end of the docking pipe fitting, the outlet of the mixing gas nozzle is narrowed inward both inside and outside, a mixing mechanism conducive to the mixing of oil and gas is arranged in the inner cavity of the mixing gas nozzle, and a diffuser fixedly connected to the mixing mechanism is inserted at the outlet end of the mixing gas nozzle.

[0010] Preferably, the oil nozzle includes an oil nozzle pipe, and an oil nozzle opening that narrows inward both inside and outside is provided at the outlet of the oil nozzle pipe.

[0011] Preferably, the docking pipe fitting includes a pipe fitting main body that is hermetically connected to the outer pipe body. A central hole for screwing and fixing with the oil nozzle is provided at the center of the pipe fitting main body. Ventilation holes are provided in a circumferential array on the pipe fitting main body outside the central hole. The outlet ends of the central hole and the ventilation holes communicate inside the cavity of the pipe fitting main body. A hollow connecting head is provided at the right end of the pipe fitting main body.

[0012] Preferably, the mixing mechanism includes a circular ring block, and a cylinder is sleeved and fixed on the outside of the circular ring block. Mixing ports are evenly provided in the inner cavity of the cylinder.

[0013] Preferably, the diffuser includes a connecting rod screwed to the central hole of the circular ring block, and a diffusing head with a conical surface extending outward to the right is fixedly connected to the right end of the connecting rod.

[0014] Preferably, a positioning nut located on the left side of the circular ring block is screwed to the left end of the diffuser.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: In the present utility model, the waste oil (mainly composed of C3, C4, and C5) containing particulate impurities produced by propane dehydrogenation is premixed with air and then ejected at a certain angle through a diffuser, which can avoid clogging of the oil nozzle; for the insufficient part of air in the present utility model, hot air from the external burner air box is used for supplementation, so that its combustion state neither emits black smoke nor fails to burn sufficiently, avoiding excessive nitrogen oxides generated due to too high a flame center temperature.

[0016] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0018] Figure 1 is a schematic structural diagram of the present utility model;

[0019] Figure 2 is a three-dimensional structural diagram of the docking pipe fitting of the present utility model;

[0020] Figure 3 is a sectional structural diagram of the docking pipe fitting of the present utility model;

[0021] Figure 4Schematic diagram of the nozzle structure of the present utility model;

[0022] Figure 5 Schematic diagram of the mixing mechanism structure of the present utility model;

[0023] Figure 6 Schematic diagram of the diffuser structure of the present utility model.

[0024] In the attached drawings, the components represented by each reference numeral are as follows:

[0025] 1 - Incineration oil gun main body, 2 - Nozzle, 21 - Nozzle pipe, 22 - Nozzle opening, 3 - Docking pipe fitting, 31 - Pipe fitting main body, 32 - Central hole, 33 - Ventilation hole, 34 - Connector, 4 - Mixed gas spray head, 5 - Mixing mechanism, 51 - Ring block, 52 - Cylinder, 53 - Mixing port, 6 - Diffuser, 61 - Connecting rod, 62 - Diffusion head, 7 - Lock nut. Detailed implementation manners

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0027] Please refer to Figures 1-6 , the present utility model provides a technical solution for an air - atomized waste oil incineration oil gun: An air - atomized waste oil incineration oil gun includes an incineration oil gun main body 1. An outer pipe body and an inner oil pipe are arranged on the incineration oil gun main body 1. A nozzle 2 is connected to the outlet end of the inner oil pipe. A docking pipe fitting 3 for guiding air and oil is connected to the outlet end of the outer pipe body. A mixed gas spray head 4 is fixedly connected to the outlet end of the docking pipe fitting 3. The inner and outer parts at the outlet of the mixed gas spray head 4 are narrowed towards the center. A mixing mechanism 5 conducive to the mixing of oil and gas is arranged in the inner cavity of the mixed gas spray head 4. A diffuser 6 fixedly connected to the mixing mechanism 5 is inserted into the outlet end of the mixed gas spray head 4; Introducing air from outside the inner oil pipe has two functions: one is to atomize the waste oil. The other is to cool the inner oil pipe, and it can also prevent the waste oil from caking and blocking the nozzle in the oil gun.

[0028] Furthermore, the nozzle 2 includes a nozzle pipe 21. A nozzle opening 22 that is narrowed both inside and outside is arranged at the outlet of the nozzle pipe 21. No swirler is added inside the nozzle 2 to make the waste oil passage smoother. At the same time, the length of the nozzle spray opening is increased to prevent backfire.

[0029] Further, the docking pipe fitting 3 includes a pipe fitting main body 31 that is hermetically connected to the outer pipe body. A central hole 32 for screwing and fixing with the oil nozzle 2 is provided at the center of the pipe fitting main body 31. Ventilation holes 33 are provided in the pipe fitting main body 31 in a circumferentially arranged manner outside the central hole 32. The outlet ends of the central hole 32 and the ventilation holes 33 communicate inside the pipe fitting main body 31. A hollow connector 34 is provided at the right end of the pipe fitting main body 31.

[0030] Further, the mixing mechanism 5 includes a circular ring block 51. A cylinder 52 is sleeved and fixed on the outside of the circular ring block 51. Mixing ports 53 are evenly provided in the inner cavity of the cylinder 52. The mixing mechanism 5 is added behind the oil nozzle, and air and waste oil are premixed evenly in advance.

[0031] Further, the diffuser 6 includes a connecting rod 61 screwed to the central hole of the circular ring block 51. A diffuser head 62 with a conical surface extending outward to the right is fixedly connected to the right end of the connecting rod 61. An adjustable diffuser is added to the gun head, and the flame length can be adjusted according to needs, so as not to wash the boiler water-cooled wall tubes.

[0032] Further, a positioning nut 7 located on the left side of the circular ring block 51 is screwed to the left end of the diffuser 6.

[0033] A specific application of this embodiment is as follows: This air atomized waste oil incineration oil gun is used in conjunction with a gas boiler burner. Its principle is that the waste oil containing particulate impurities (mainly composed of C3, C4, and C5) produced by propane dehydrogenation is premixed with air and then sprayed out at a certain angle through an adjustable diffuser, and burns after encountering the central flame of the burner; the insufficient air part is supplemented by the hot air from the burner air box, so that its combustion state neither emits black smoke nor burns fully (re-burns when encountering the burnout air in the upper part of the furnace), avoiding excessive nitrogen oxides caused by too high flame center temperature. The flame length must be controlled to be less than 5 meters so as not to wash the boiler water-cooled wall. The flame center temperature is controlled to be less than 1000 °C, and the flame color is preferably light red;

[0034] The following is the safety operation procedure for this air atomized waste oil incineration oil gun:

[0035] 1. The oil gun must be put into operation only under the premise that the burner is in operation.

[0036] 2. When normally putting the oil gun into operation, first turn on the compressed air, and then turn on the fuel valve. There must be someone on site to operate and observe the flame situation for timely adjustment.

[0037] 3. When stopping the oil gun, first close the two manual valves of the fuel quick closing valve and then the compressed air valve. Then use nitrogen to displace the fuel pipeline for more than 3 minutes. Then close the manual fuel valve.

[0038] 4. The normal fuel pressure is preferably 0.5 MPa (G), and the compressed air is 0.7 MPa (G).

[0039] 5. When the boiler trips automatically or manually, the main fuel valve shall be closed simultaneously.

[0040] 6. A check valve shall be installed after the fuel quick - closing valve and the main pipe of the compressed air branch pipe, or other measures shall be taken to prevent air cross - leakage.

[0041] 7. When the oil gun is not in use, compressed air shall be constantly introduced to cool the oil gun.

[0042] In the description of this specification, the description referring to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representation of the above - mentioned terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0043] The preferred embodiments of the present utility model disclosed above are only used to help explain the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can understand and utilize the present utility model well. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. An air atomizing waste oil incineration oil gun, characterized in that: It includes an incineration oil gun body (1), an outer pipe body and an inner oil pipe are arranged on the incineration oil gun body (1), an oil nozzle (2) is connected and arranged at the outlet end of the inner oil pipe, a docking pipe fitting (3) for guiding air and oil is connected and arranged at the outlet end of the outer pipe body, a mixture gas spray head (4) is fixedly connected to the outlet end of the docking pipe fitting (3), the outlet of the mixture gas spray head (4) narrows inwards both inside and outside towards the center, a mixing mechanism (5) conducive to oil-gas mixing is arranged in the inner cavity of the mixture gas spray head (4), and a diffuser (6) fixedly connected to the mixing mechanism (5) is inserted at the outlet end of the mixture gas spray head (4).

2. The air atomization waste oil incineration oil gun according to claim 1, wherein: The oil nozzle (2) includes an oil nozzle pipe (21), and an oil nozzle opening (22) that narrows inwards both inside and outside is arranged at the outlet of the oil nozzle pipe (21).

3. The air atomizing waste oil incineration oil gun according to claim 1, characterized in that: The docking pipe fitting (3) includes a pipe fitting main body (31) hermetically connected to the outer pipe body, a central hole (32) for screwing and fixing with the oil nozzle (2) is opened at the center of the pipe fitting main body (31), ventilation holes (33) opened on the pipe fitting main body (31) are arranged in a circumferential array outside the central hole (32), the outlet ends of the central hole (32) and the ventilation holes (33) communicate in the inner cavity of the pipe fitting main body (31), and a connector (34) with a hollow interior is arranged at the right end of the pipe fitting main body (31).

4. An air atomizing waste oil incineration oil gun according to claim 1, characterized in that: The mixing mechanism (5) includes a circular ring block (51), a cylinder (52) is sleeved and fixed on the outside of the circular ring block (51), and mixing ports (53) are evenly opened in the inner cavity of the cylinder (52).

5. The air atomizing waste oil incineration oil gun according to claim 4, characterized in that: The diffuser (6) includes a connecting rod (61) screwed to the central hole of the circular ring block (51), and a diffusing head (62) with a conical surface extending right outwards is fixedly connected to the right end of the connecting rod (61).

6. An air atomizing waste oil incineration oil gun according to claim 5, characterized in that: A positioning nut (7) located on the left side of the circular ring block (51) is screwed to the left end of the diffuser (6).