Water bath heating mechanism
By designing an open heating water bath in a fully automatic immersion and dyeing machine, separating the constant temperature water bathroom and the washing room, and installing an M-shaped heater and resistive heat sensor, the problems of insufficient water flow erosion force and uneven temperature are solved, and the consistency of water washing quality and dyeing effect are improved.
Patent Information
- Application Number
- CN202422325661.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the existing fully automatic immersion dyeing and dyeing machine, the water flow erosion force is insufficient, which affects the quality of the water washing, and the uneven water temperature leads to inconsistent dyeing effects.
An open heating water bath is designed, which is divided into a constant temperature water bathroom and a water washroom through a baffle, and a long strip of communication port is installed on the baffle, an M-shaped heater and a long strip of resistance thermal sensor are installed, and a float switch is combined to ensure the temperature stability of the dye liquid and the uniformity of the water flow.
The water flow erosion force is ensured, the quality of the washing is ensured, and by saving water, the water washing room avoids the impact of the water washing room on the constant temperature water bathroom, ensuring uniform heating of the dye liquid, improving the consistency and predictability of dyeing.
Smart Images

Figure CN223064071U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fully automatic dip dyeing machines, in particular to a water bath heating mechanism. Background Art
[0002] The fully automatic dip dyeing machine realizes efficient and uniform dyeing effects by precisely controlling various parameters in the dyeing process, such as temperature, time, dye solution concentration, and pH value. This kind of automatic control can ensure the consistency and repeatability of the dyeing process, thereby improving production efficiency and product quality. During the dyeing process, temperature is one of the key factors affecting the penetration of some dye solutions, the uniformity of coloration, and the final color effect. The constant temperature water bath can ensure that the water temperature of the dye solution in the dyeing machine remains within a constant range, which is crucial for improving the dyeing quality, reducing color differences, and avoiding problems such as uneven color. A stable temperature environment helps the dye to uniformly diffuse in the cell glass slides or tissue sections, thus ensuring the consistency and predictability of the dyeing effect.
[0003] Therefore, it is necessary to provide a new water bath heating mechanism to solve the above technical problems. Summary of the Utility Model
[0004] The technical problem solved by the utility model is to provide a water bath heating mechanism that ensures the strength of water flow scouring and the quality of water washing.
[0005] To solve the above technical problems, the water bath heating mechanism provided by the utility model includes: a heating water bath tank, the top of the heating water bath tank is an open structure, and a baffle is provided in the middle of the heating water bath tank. The baffle divides the heating water bath tank into a constant temperature bathroom and a water washing room.
[0006] Preferably, a baffle is provided in the middle of the heating water bath tank to divide it into a constant temperature bathroom and a water washing room, and a long strip-shaped communication port is opened in the upper half of the baffle.
[0007] Preferably, a resistance thermal sensor is installed in the constant temperature bathroom, and the resistance thermal sensor is strip-shaped.
[0008] Preferably, a heater is installed in the constant temperature bathroom, and the heater is M-shaped.
[0009] Preferably, float switches are provided in both the constant temperature bathroom and the water washing room.
[0010] Preferably, a water inlet and a water outlet are provided in the water washing room.
[0011] Preferably, the water inlet is communicated with a water washing return plate, and three spray columns are spacedly communicated with the water washing return plate. The spray columns are fixedly communicated with the lower part of the water washing cylinder.
[0012] Preferably, the upper half of the water washing cylinder is opposite to the opening, and a fixing groove conforming to the slide holder is provided on the upper surface.
[0013] Compared with the related technologies, the water bath heating mechanism provided by the present utility model has the following beneficial effects:
[0014] The present utility model provides a water bath heating mechanism. By opening an opening above the heating water bath tank, it is convenient for the robotic arm to access and deposit the slide rack; by providing a baffle with a long strip-shaped communication port to separate the water washing chamber and the constant temperature water bath chamber, it not only ensures the water flow connection between the two parts and saves water, but also avoids the water flow generated in the water washing chamber directly flushing the constant temperature water bath chamber and affecting its dyeing effect; and by installing an M-shaped heater in the constant temperature water bath chamber, it ensures uniform heating of the dye solution; further, by installing a long strip-shaped resistance thermal sensor in the constant temperature water bath chamber, it ensures the stability of the dye solution temperature, and the heater will automatically turn off when the dye solution temperature reaches the set value; by installing a water spray column on the water washing return plate, it ensures the intensity of the water flow scouring and the quality of the water washing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic structural diagram of a preferred embodiment of the water bath heating mechanism provided by the present utility model;
[0016] Figure 2 is Figure 1 The top view plane structural diagram of the heating water bath tank shown.
[0017] Reference numerals in the figure: 110, heating water bath tank; 111, baffle; 210, constant temperature water bath chamber; 310, water washing chamber; 230, resistance thermal sensor; 220, heater; 240, float switch; 320, water inlet; 330, water outlet; 321, water washing return plate; 322, water spray column; 323, water washing cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The present utility model will be further described below with reference to the drawings and embodiments.
[0019] Please refer to Figure 1 - Figure 2 , wherein, Figure 1 It is a schematic structural diagram of a preferred embodiment of the water bath heating mechanism provided by the present utility model; Figure 2 is Figure 1 The top view plane structural diagram of the heating water bath tank shown. The water bath heating mechanism includes: a heating water bath tank 110, the top of the heating water bath tank 110 is an open structure, a baffle 111 is provided in the middle of the heating water bath tank 110, and the baffle 111 is connected to the inner walls of both sides and the bottom inner wall of the heating water bath tank 110 by welding, and the baffle 111 divides the heating water bath tank 110 into a constant temperature water bath chamber 210 and a water washing chamber 310.
[0020] There is a baffle 111 in the middle of the heating water bath box 110, which divides it into a constant temperature water bath chamber 210 and a water washing chamber 310. The upper part of the baffle 111 is provided with a long strip-shaped communication port, and the long strip-shaped communication port is horizontally centered and opened at a position near the top of the baffle 111.
[0021] A resistance thermal sensor 230 is installed in the constant temperature water bath chamber 210, and the resistance thermal sensor 230 is strip-shaped.
[0022] A heater 220 is installed in the constant temperature water bath chamber 210. The heater 220 is M-shaped, and the resistance thermal sensor 230 is located on one side of the heater 220.
[0023] Float switches 240 are provided in both the constant temperature water bath chamber 210 and the water washing chamber 310. Figure 1 and Figure 2 As shown, the float switches 240 are located at the corners of the constant temperature water bath chamber 210 and the water washing chamber 310.
[0024] An inlet 320 and an outlet 330 are provided in the water washing chamber 310.
[0025] The inlet 320 is communicated with a water washing return plate 321. Three spray columns 322 are communicated with the water washing return plate 321 at intervals. The three spray columns 322 are arranged in a linear array, and the spray columns 322 are fixedly communicated with the lower part of a water washing cylinder 323.
[0026] The upper half of the water washing cylinder 323 is communicated with the opening correspondingly, and the upper surface is provided with a fixed groove that conforms to the slide holder.
[0027] The working principle of the water bath heating mechanism provided by the present utility model is as follows:
[0028] During the dipping operation of the slide, first, the staff can place the slide holder on the top of the water washing cylinder 323. At this time, the slides arranged on the slide holder are located on the inner wall of the water washing cylinder 323, and the upper part of the heating water bath box 110 is set to be open, which is convenient for the robotic arm to access the slide holder. Subsequently, the spray columns 322 are started to achieve the effect of flushing the slide holder, and the intensity of the water flow flushing can be adjusted. The setting of the baffle 111 divides the heating water bath box 110 into a water washing chamber 310 and a constant temperature water bath chamber 210, and a long strip-shaped communication port is opened on the baffle 111 to ensure the water flow communication between the two, thus achieving the effect of saving water. Further, by starting the heater 220, the dye solution is heated evenly. Additionally, by starting the resistance thermal sensor 230, the stability of the temperature of the dye solution is ensured, and when the temperature of the dye solution reaches the set value, it is automatically disconnected by the float switch 240.
[0029] Compared with the related art, the water bath heating mechanism provided by the present utility model has the following beneficial effects:
[0030] The present utility model provides a water bath heating mechanism. By opening an upper opening in the heating water bath tank 110, it is convenient for the robotic arm to access and deposit the slide rack. The present utility model separates the water washing chamber 310 and the constant temperature water bath chamber 210 through a baffle 111 with a long strip-shaped communication port, which not only ensures the water flow connection between the two parts to save water, but also avoids the water flow generated in the water washing chamber 310 directly flushing the constant temperature water bath chamber 210 and affecting its dyeing effect. And by installing an M-shaped heater 220 in the constant temperature water bath chamber 210, it ensures that the dye solution is evenly heated. Further, by installing a long strip-shaped resistance thermal sensor 230 in the constant temperature water bath chamber 210, it ensures the stability of the dye solution temperature, and the heater 220 will automatically turn off when the dye solution temperature reaches the set value. By installing a water spray column 322 on the water washing return plate 321, it ensures the strength of the water flow flushing and the quality of the water washing.
[0031] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present utility model.
Claims
1. A water bath heating mechanism, comprising: Heating water bath tank (110), characterized in that the top of the heating water bath tank (110) is an open structure, and a baffle (111) is provided in the middle of the heating water bath tank (110), and the baffle (111) divides the heating water bath tank (110) into a constant temperature water bath chamber (210) and a water washing chamber (310).
2. The water bath heating mechanism according to claim 1, wherein A baffle (111) is provided in the middle of the heating water bath tank (110) to divide it into a constant temperature water bath chamber (210) and a water washing chamber (310), and a long strip-shaped communication port is opened in the upper half of the baffle (111).
3. The water bath heating mechanism according to claim 2, wherein, A resistance thermal sensor (230) is installed in the constant temperature water bath chamber (210), and the resistance thermal sensor (230) is strip-shaped.
4. The water bath heating mechanism according to claim 3, characterized in that A heater (220) is installed in the constant temperature water bath chamber (210), and the heater (220) is M-shaped.
5. The water bath heating mechanism according to claim 4, characterized in that, Float switches (240) are provided in both the constant temperature water bath chamber (210) and the water washing chamber (310).
6. The water bath heating mechanism according to claim 5, characterized in that, A water inlet (320) and a water outlet (330) are provided in the water washing chamber (310).
7. The water bath heating mechanism according to claim 6, characterized in that, The water inlet (320) is communicated with a water washing return plate (321), three water spraying columns (322) are communicated at intervals on the water washing return plate (321), and the water spraying columns (322) are fixedly communicated with the lower part of a water washing cylinder (323).
8. The water bath heating mechanism according to claim 7, characterized in that The upper half of the water washing cylinder (323) is communicated with the opening correspondingly, and a fixing groove conforming to the slide glass rack is provided on the upper surface.