Photovoltaic welding strip surface air-drying device
Through the design of the inclined diversion box and cleaning structure, the problem of poor air-drying effect of photovoltaic welding belts is solved, and efficient air-drying and cleaning effects are achieved, reducing environmental pollution.
Patent Information
- Application Number
- CN202422256535.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing photovoltaic welding belt air drying devices have poor air drying effects and are prone to environmental pollution, especially the tin ash that is difficult to remove.
A photovoltaic welding belt surface air-drying device is designed, adopting an inclined diversion box and cleaning structure. The air outlet direction of the diversion box is opposite to the moving direction of the photovoltaic welding belt, and the air conduit blows to the cleaning structure, so that the cleaning structure rotates, and the cleaning direction is opposite to the transmission direction of the photovoltaic welding belt, so as to achieve air-drying and cleaning of the upper and lower surfaces of the photovoltaic welding belt at the same time.
It improves the air-drying efficiency of photovoltaic welding tape, reduces the impact of wind force on the pressure of welding tape, effectively removes moisture and tin ash on the surface, and avoids environmental pollution.
Smart Images

Figure CN223064276U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air drying, in particular to an air drying device for the surface of a photovoltaic solder ribbon. Background Art
[0002] In the processing technology of solar photovoltaic solder ribbons, it is necessary to clean the surface of the tinned photovoltaic solder ribbons. The photovoltaic solder ribbons are conveyed into a cleaning tank with a cleaning agent through a conveying device. The cleaning agent is used to clean the tin ash on the surface of the photovoltaic solder ribbons and generate a protective film on the surface of the photovoltaic solder ribbons to prevent the photovoltaic solder ribbons from oxidizing and blackening. In order to air dry the remaining moisture after cleaning the photovoltaic solder ribbons, an air drying device is generally arranged behind the cleaning tank. Since the photovoltaic solder ribbons will not only have residual moisture on their surfaces but also be easily mixed with a small amount of tin ash after cleaning, when air drying, the tin ash will be discharged outwards along with the air flow, causing environmental pollution to the processing site. It is found in the search that in the utility model patent with the Chinese patent publication number CN220269967U, an air drying device for the surface of a photovoltaic solder ribbon is disclosed. It can filter and intercept the tin ash contained in the discharged waste gas through a filtering mechanism, and discharge the filtered gas to the outside to avoid environmental pollution. However, when air drying, it uses a structure of directly blowing by an air drying box to air dry the photovoltaic solder ribbons, and the wind direction is perpendicular to the surface of the photovoltaic solder ribbons. Under the action of the wind, the moisture and tin ash are more likely to be pressed on the surface of the photovoltaic solder ribbons and are not easy to fall off. Moreover, it is easy to cause the photovoltaic solder ribbons to be deformed under the pressure of the wind for a long time. In addition, not only the upper surface of the photovoltaic solder ribbons has moisture, but also the lower surface has moisture. Therefore, the existing technology still has a poor air drying effect on the photovoltaic solder ribbons and needs to be improved. Summary of the Utility Model
[0003] (1) Technical Problems to be Solved
[0004] Aiming at the deficiencies of the prior art, the utility model provides an air drying device for the surface of a photovoltaic solder ribbon to solve the problem of poor air drying effect in the prior art as put forward in the background art.
[0005] (2) Technical Solutions
[0006] To achieve the above object, the utility model provides the following technical solutions:
[0007] An air drying device for the surface of a photovoltaic solder ribbon includes an air drying box and a bracket installed below the air drying box. An inlet and an outlet are respectively arranged on the front side and the rear side of the air drying box. It further includes:
[0008] A conveying frame, which is arranged at both the inlet and the outlet, and the conveying frame is installed on the top of the bracket;
[0009] A diversion box, which is arranged on both the inner top wall and the inner bottom wall of the air drying box;
[0010] Air ducts, and a plurality of the air ducts are equidistantly installed on the side wall of the diversion box;
[0011] A cleaning structure, the cleaning structure is in the shape of an impeller, and the cleaning structure is rotatably installed on the inner side wall of the air drying box;
[0012] Wherein, the air outlet end of the air duct points to the position of the cleaning structure;
[0013] An air inlet fan, the air inlet fan is installed on the outer side wall of the air drying box, and the output end of the air inlet fan is communicated with the input end of the diversion box through pipelines respectively.
[0014] Further, the conveying rack includes:
[0015] Support plates, the number of the support plates is two, and the two support plates are symmetrically and fixedly installed at the top end of the support;
[0016] Rotating shafts, the number of the rotating shafts is also two, and the two rotating shafts are vertically arranged between the two supports, and the rotating shafts are rotatably connected with the support plates.
[0017] Further, the cleaning structure includes:
[0018] A rotating shaft, the rotating shaft is rotatably installed on the inner side wall of the air drying box;
[0019] Rotating plates, a plurality of the rotating plates are circumferentially installed on the rotating shaft;
[0020] Telescopic grooves, telescopic grooves are arranged at one end of each rotating plate far away from the rotating shaft;
[0021] Telescopic plates, the telescopic plates are elastically installed in the telescopic grooves;
[0022] Wiping plates, the wiping plates are connected to the outer ends of the telescopic plates.
[0023] Further, the telescopic plate includes:
[0024] A plate body, the plate body is slidably arranged in the telescopic groove;
[0025] A spring, the spring is arranged in the telescopic groove, and two ends of the spring are respectively connected to the inner wall of the telescopic groove and the plate body.
[0026] Further, the wiping plate includes:
[0027] Wiping strips, an installation plate is arranged on one side of the wiping strips, and the wiping strips and the installation plate are of an integral structure;
[0028] A chute, the chute is in a dovetail shape, and the chute is arranged at one end of the plate body close to the mounting plate;
[0029] Among them, the direction of the chute is consistent with the length direction of the mounting plate;
[0030] A slide bar, the slide bar is arranged on the mounting plate, and the slide bar is slidably matched with the chute.
[0031] Furthermore, a maintenance port is arranged on the side of the air drying box opposite to the air inlet fan, and a cover plate is detachably installed on the maintenance port through bolts, and a handle is arranged on the cover plate.
[0032] (III) Beneficial effects
[0033] Compared with the prior art, the utility model provides a surface air drying device for photovoltaic solder tapes, which has the following beneficial effects:
[0034] 1. In the utility model, the photovoltaic solder tape can be stably conveyed inside the air drying box along the inlet and outlet of the air drying box through the conveying frame. The inclination direction of the diversion box is opposite to the moving direction of the photovoltaic solder tape, that is, the air outlet direction of the diversion box is opposite to the moving direction of the photovoltaic solder tape. Through the inclined setting of the diversion box, the moisture and tin ash on the photovoltaic solder tape can be cleaned along the surface of the photovoltaic solder tape, reducing the pressure influence of the wind force on the photovoltaic solder tape itself. Moreover, the diversion box is arranged above and below the photovoltaic solder tape, and the upper surface and the lower surface of the photovoltaic solder tape can be air dried simultaneously, improving the air drying efficiency.
[0035] 2. In the utility model, under the action of the air duct, the air flow blows towards the cleaning structure through the air duct, causing the cleaning structure to rotate, cleaning the surface of the photovoltaic solder tape. The rotation direction of the cleaning is also opposite to the transmission direction of the photovoltaic solder tape, and the moisture on the surface of the photovoltaic solder tape can be more effectively cleaned and absorbed. Cooperating with the secondary air drying of the diversion box, the air drying effect on the photovoltaic solder tape is improved. Description of the drawings
[0036] Figure 1 Is a three-dimensional structure diagram of the present application;
[0037] Figure 2 Is a rear three-dimensional structure diagram of the present application;
[0038] Figure 3 Is an internal three-dimensional structure diagram of the present application;
[0039] Figure 4 Is a structure diagram of the inside of the air drying box of the present application;
[0040] Figure 5 Is a structure diagram of the cleaning assembly and the separation state of the plate body and the telescopic groove in the present application;
[0041] Figure 6 For this application Figure 5 is a partial enlarged structural schematic diagram of part A in the figure.
[0042] In the figure: 1, air drying box; 2, bracket; 3, diversion box; 4, air duct; 5, air inlet fan; 6, support plate; 7, rotating shaft; 8, rotating shaft; 9, rotating plate; 10, telescopic groove; 11, wiping plate; 12, plate body; 13, spring; 14, mounting plate; 15, sliding groove; 16, wiping strip; 17, sliding rod; 18, bolt; 19, cover plate; 20, handle; 21, water leakage hole; 22, pipeline. Specific embodiments
[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0044] Embodiment, please refer to Figures 1 to 6, A surface air-drying device for photovoltaic solder tapes, comprising an air-drying box 1 and a bracket 2 installed below the air-drying box 1. An inlet and an outlet are respectively arranged on the front side and the rear side of the air-drying box 1. It further includes: a conveying frame, a diversion box 3, an air duct 4, a cleaning structure and a blower 5. Conveying frames are arranged at both the inlet and the outlet, and the conveying frames are installed on the top of the bracket 2. Diversion boxes 3 are arranged on both the inner top wall and the inner bottom wall of the air-drying box 1. A plurality of air ducts 4 are equally spaced and installed on the side wall of the diversion box 3. The cleaning structure is in the shape of an impeller and is rotatably installed on the inner side wall of the air-drying box 1. The outlet end of the air duct 4 points to the position of the cleaning structure. The blower 5 is installed on the outer side wall of the air-drying box 1, and the output end of the blower 5 is respectively communicated with the input end of the diversion box 3 through a pipeline 22. The photovoltaic solder tape can be stably conveyed inside the air-drying box 1 along the inlet and the outlet of the air-drying box 1 through the conveying frame. Among them, the inclination direction of the diversion box 3 is opposite to the moving direction of the photovoltaic solder tape, that is, the air outlet direction of the diversion box 3 is opposite to the moving direction of the photovoltaic solder tape. Through the inclined setting of the diversion box 3, the moisture and tin ash on the surface of the photovoltaic solder tape can be cleaned along the surface of the photovoltaic solder tape, reducing the pressure influence of the wind on the photovoltaic solder tape itself. Moreover, the diversion box 3 is arranged both above and below the photovoltaic solder tape, and the upper surface and the lower surface of the photovoltaic solder tape can be air-dried simultaneously, improving the air-drying efficiency. At the same time, under the action of the air duct 4, the air flow blows towards the cleaning structure through the air duct 4, causing the cleaning structure to rotate and cleaning the surface of the photovoltaic solder tape. The rotation direction of the cleaning is also opposite to the transmission direction of the photovoltaic solder tape, which can more effectively clean and absorb the moisture on the surface of the photovoltaic solder tape, and cooperate with the secondary air-drying of the diversion box 3 to improve the air-drying effect on the photovoltaic solder tape.
[0045] In this embodiment, correspondingly, the conveying frame includes: support plates 6 and rotating shafts 7. The number of support plates 6 is two, and the two support plates 6 are symmetrically and fixedly installed at the top of the bracket 2. The number of rotating shafts 7 is also two, and the two rotating shafts 7 are vertically arranged between the two brackets 2, and the rotating shafts 7 are rotatably connected to the support plates 6. The support plates 6 support the rotating shafts 7. The photovoltaic solder tape passes through the two rotating shafts 7, improving the conveying and moving effect of the photovoltaic solder tape inside the air-drying box 1. And the air-drying process is a process in the production and processing of photovoltaic solder tapes. The photovoltaic solder tape is traction-transported through a traction device to ensure the effective progress of the whole process. The traction device is a well-known device in the art and is not shown in the figure.
[0046] In this embodiment, correspondingly, the cleaning structure includes: a rotating shaft 8, a rotating plate 9, a telescopic groove 10, a telescopic plate, and a wiping plate 11. The rotating shaft 8 is rotatably installed on the inner side wall of the air drying box 1. A plurality of rotating plates 9 are circumferentially installed on the rotating shaft 8. At one end of each rotating plate 9 away from the rotating shaft 8, a telescopic groove 10 is provided. The telescopic plate is elastically installed in the telescopic groove 10. The wiping plate 11 is connected to the outer end of the telescopic plate. Through the rotating shaft 8, it is convenient for the rotating plate 9 to rotate. Through the rotating plate 9, the air flow blown by the air duct 4 can be received, causing the rotating plate 9 to rotate. The rotation of the rotating plate drives the wiping plate 11 to rotate. Through the setting of the telescopic groove 10 and the telescopic plate, the wiping plate 11 has elasticity, which can not only improve the wiping effect on the photovoltaic ribbon but also reduce the damage to the photovoltaic ribbon.
[0047] In this embodiment, correspondingly, the telescopic plate includes: a plate body 12 and a spring 13. The plate body 12 is slidably arranged in the telescopic groove 10. The spring 13 is arranged in the telescopic groove 10, and both ends of the spring 13 are respectively connected to the inner wall of the telescopic groove 10 and the plate body 12. Through the sliding fit between the plate body 12 and the telescopic groove 10, combined with the telescopic property of the spring 13, the wiping plate 11 can stably contract elastically.
[0048] In this embodiment, correspondingly, the wiping plate 11 includes: a wiping strip 16, a mounting plate 14, a sliding groove 15, and a sliding rod 17. On one side of the wiping strip 16, a mounting plate 14 is provided. The wiping strip 16 and the mounting plate 14 are of an integral structure. The sliding groove 15 is in a dovetail shape and is arranged at one end of the plate body 12 close to the mounting plate 14. The direction of the sliding groove 15 is the same as the length direction of the mounting plate 14. The sliding rod 17 is arranged on the mounting plate 14, and the sliding rod 17 is slidably matched with the sliding groove 15. Through the sliding fit between the sliding rod 17 and the sliding groove 15, it is convenient to draw out the dirty wiping strip 16 and insert a clean wiping strip 16 for installation. The disassembly and assembly are convenient, ensuring the cleaning effect on the photovoltaic ribbon.
[0049] In this embodiment, correspondingly, on the side of the air drying box 1 opposite to the air inlet fan 5, a maintenance port is provided, and a cover plate 19 is detachably installed on the maintenance port through bolts 18. A handle 20 is provided on the cover plate 19. Through the maintenance port, it is convenient to repair the inside of the air drying box 1 and clean the inside of the air drying box 1. At the same time, through the maintenance port, it is also convenient to replace the wiping strip 16. Through the bolts 18, it is convenient to disassemble and install the cover plate 19. Through the handle 20, it is convenient to operate the cover plate 19.
[0050] In summary, when the surface air-drying device for photovoltaic solder tapes is in use, first place the device in the subsequent process of the cleaning equipment for photovoltaic solder tapes. Under the action of the traction device, the cleaned photovoltaic solder tapes are stably conveyed inside the air-drying box 1 under the action of the conveying rack. While conveying, turn on the air inlet fan 5. The air generated by the air inlet fan 5 blows towards the surface of the photovoltaic solder tapes along the diversion box 3 against the moving direction of the photovoltaic solder tapes to air-dry the moisture on the surface of the photovoltaic solder tapes. At the same time, the air flow blows towards the rotating plate 9 along the air duct 4, and the rotating plate 9 drives the wiping strip 16 to rotate and wipe on the surface of the photovoltaic solder tapes. The wiping strip 16 can effectively absorb the moisture and tin ash on the surface of the photovoltaic solder tapes. Through wiping and in cooperation with the air-drying effect, the air-drying effect on the surface of the photovoltaic solder tapes is improved;
[0051] It should be further noted that water leakage holes 21 are provided on both the bottom side walls of the support 2 and the air-drying box 1. A collection tank will be placed below the support 2 during use to collect the dripping water and prevent it from flowing on the workshop floor. At the same time, a filter cotton will be provided at the input end of the air inlet fan 5 to prevent dust from being contained in the air flow entering the inside of the air-drying box 1. Moreover, a heating tape or a heating rod can be installed on the pipeline 22 to heat the air flow entering the inside of the air-drying box 1 and improve the air-drying and drying effects on the surface of the photovoltaic solder tapes. The heating tape and the heating rod both belong to well-known devices. Also, the air flow inside the air-drying box 1 can be discharged through the water leakage holes 21 on the air-drying box 1 to keep the air flow unobstructed. A filtering device can also be installed at the air flow outlet. The filtering device can be a technology (publication number CN220269967U) disclosed in the existing patents and is well-known. Moreover, since a cleaning structure is provided in this device, the tin ash will basically be cleaned off. Therefore, the filtering device can be selectively adapted according to the on-site requirements. Among them, the collection tank, the filter cotton, the heating tape or the heating rod, and the filtering device all belong to well-known structures and are not shown in the drawings of this application.
[0052] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A surface air-drying device for a photovoltaic solder strip, comprising an air-drying box (1) and a bracket (2) installed below the air-drying box (1), wherein an inlet and an outlet are respectively arranged on the front side and the rear side of the air-drying box (1), and it is characterized in that, It further includes: A conveying rack, which is provided with the conveying rack at both the inlet and the outlet, and the conveying rack is installed on the top of the bracket (2); A diversion box (3), which is provided with the diversion box (3) on both the inner top wall and the inner bottom wall of the air drying box (1); Air guide pipes (4), and a plurality of the air guide pipes (4) are equidistantly installed on the side wall of the diversion box (3); A cleaning structure, which is in the shape of an impeller, and the cleaning structure is rotatably installed on the inner side wall of the air drying box (1); Wherein, the air outlet end of the air guide pipe (4) points to the position of the cleaning structure; An air inlet fan (5), which is installed on the outer side wall of the air drying box (1), and the output end of the air inlet fan (5) is communicated with the input ends of a plurality of the diversion boxes (3) through a pipeline (22).
2. The surface air-drying device for a photovoltaic solder strip according to claim 1, characterized in that, The conveying rack includes: Support plates (6), the number of the support plates (6) is two, and the two support plates (6) are symmetrically and fixedly installed at the top end of the bracket (2); Rotating shafts (7), the number of the rotating shafts (7) is also two, and the two rotating shafts (7) are vertically arranged between the two brackets (2), and the rotating shafts (7) are rotatably connected with the support plates (6).
3. The surface air-drying device for a photovoltaic solder strip according to claim 2, characterized in that, The cleaning structure includes: A rotating shaft (8), which is rotatably installed on the inner side wall of the air drying box (1); Rotating plates (9), and a plurality of the rotating plates (9) are circumferentially installed on the rotating shaft (8); Expansion slots (10), and the expansion slots (10) are arranged at one end of each rotating plate (9) far from the rotating shaft (8); Expansion plates, which are elastically installed in the expansion slots (10); Wiping plates (11), and the wiping plates (11) are connected to the outer ends of the expansion plates.
4. The surface air-drying device for a photovoltaic solder strip according to claim 3, characterized in that, The expansion plate includes: A plate body (12), which is slidably arranged in the expansion slot (10); A spring (13), which is arranged in the expansion slot (10), and the two ends of the spring (13) are respectively connected to the inner wall of the expansion slot (10) and the plate body (12).
5. The surface air-drying device for a photovoltaic solder strip according to claim 4, wherein The wiping plate (11) includes: Wiping strips (16), one side of the wiping strips (16) is provided with a mounting plate (14), and the wiping strips (16) and the mounting plate (14) are of an integral structure; Chute (15), the chute (15) is in the shape of a dovetail, and the chute (15) is arranged at one end of the plate body (12) close to the mounting plate (14); Wherein, the direction of the chute (15) is consistent with the length direction of the mounting plate (14); A sliding rod (17), which is arranged on the mounting plate (14), and the sliding rod (17) is slidably matched with the chute (15).
6. The surface air-drying device for a photovoltaic solder strip according to claim 5, wherein, On the side of the air drying box (1) opposite to the air inlet fan (5), there is a maintenance opening, and a cover plate (19) is detachably installed on the maintenance opening through bolts (18), and a handle (20) is arranged on the cover plate (19).
Citation Information
Patent Citations
Photovoltaic welding strip surface air-drying device
CN220269967U