Uniform material distribution mechanism for vertical calcining kiln
By using a uniform fabric mechanism composed of bracket, hopper, cutter, cloth pipe, rotary shaft and motor in the vertical calcining kiln, the problems of unstable material volume and high power consumption of the motor are solved, and the uniform fabric effect with low power consumption and long life is achieved.
Patent Information
- Application Number
- CN202421653555.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The fabric structure of the existing vertical calcining kiln is difficult to control the amount of feed, resulting in unstable material volume, and the motor is large in power, high in power consumption and easy to damage.
A uniform fabrication mechanism including a bracket, a hopper, a cutting pipe, a cloth pipe, a rotary shaft, a first motor and a second motor is adopted. The first motor drives the spindle to rotate in the fabric pipe, and the second motor drives the cutting pipe to rotate, combining the vibrating motor and a crushing mechanism to achieve uniform and stable cutting of materials.
It achieves the uniform and stable material discharge while the motor has small power, low power consumption and long service life, ensuring the fabric effect in the vertical kiln.
Smart Images

Figure CN223064314U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shaft kiln feeding equipment, in particular to a uniform feeding mechanism for a vertical calcination kiln. Background Technique
[0002] Vertical calcination kilns (hereinafter uniformly referred to as shaft kilns) are commonly found in lime kilns. When carrying out the calcination work, the top-in and bottom-out feeding and discharging method is adopted. The top feeding commonly uses the combination of a hoist and a feeding chute. The hoist lifts the materials on the ground to the top of the kiln, and then obliquely sends them into the kiln through the feeding chute. However, this feeding method is prone to material accumulation, resulting in too high material height, which is not conducive to the entry of materials into the shaft kiln and the calcination effect.
[0003] In the prior art, the application number is CN202322600452.0, and the name is a feeding structure of a lime roasting shaft kiln. It drives the rotation of the feeding hopper by a power unit. The long strip-shaped discharge port cooperates with the rotation of the feeding hopper, so that it can feed along the circumferential direction of the shaft kiln, making the feeding more uniform. In addition, a stirring mechanism is also provided in the feeding hopper to prevent the raw materials from being blocked in the shaft kiln and improve the production efficiency. However, this feeding structure has inconveniences in use. One is that it is difficult to control the feeding amount. Only by controlling the feeding amount into the feeding hopper can the feeding amount be controlled, and the material amount is unstable. The other is that the motor needs to drive the feeding hopper and the materials therein to rotate together. The motor power output is large, the power consumption is high and it is easy to be damaged. Content of the Utility Model
[0004] The purpose of the utility model is to provide one to solve the problems that the feeding structure has inconveniences in use, it is difficult to control the feeding amount, the motor power output is large, the power consumption is high and it is easy to be damaged.
[0005] To solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A uniform feeding mechanism for a vertical calcination kiln, including a shaft kiln. A uniform feeding mechanism is arranged at the top of the shaft kiln. The uniform feeding mechanism includes a bracket, a hopper, a feeding pipe, a distributing pipe, a rotating shaft, a first motor and a second motor. The bracket is installed at the top of the shaft kiln. The hopper, the first motor and the second motor are all installed on the bracket. The feeding end of the feeding pipe is rotatably connected to the discharging end of the hopper. The feeding end of the distributing pipe is connected to the discharging end of the feeding pipe. The output end of the first motor is connected to the rotating shaft. The rotating shaft is located in the hopper and the feeding pipe, and the rotating shaft is coaxially arranged with the feeding pipe. One end of a right-angle commutator on the distributing pipe is connected to the outer end of the rotating shaft, and the other end of the right-angle commutator is connected to a first auger in the distributing pipe. The second motor is connected to the feeding pipe through a gear structure.
[0007] A further technical solution is that a second auger located inside the blanking pipe is installed on the rotating shaft.
[0008] A further technical solution is that a vibration motor is installed on the outer side wall of the hopper.
[0009] A further technical solution is that the discharging end of the blanking pipe and the feeding end of the cloth pipe are communicated through a transition pipe, and the transition pipe is inclined.
[0010] A further technical solution is that the length of the cloth pipe is the same as the radius of the inner cavity of the vertical kiln.
[0011] A further technical solution is that a crushing mechanism is arranged on the hopper. The crushing mechanism includes a retaining wall, a third motor and a pair of rollers. The pair of rollers are rotatably installed at the top of the hopper, the pair of rollers are rotatably installed inside the retaining wall, the third motor is installed on the outer side wall of the retaining wall, and the power output end of the third motor is connected to the pair of rollers.
[0012] Compared with the prior art, at least one of the following beneficial effects can be achieved by the present utility model:
[0013] The present utility model provides a uniform cloth feeding mechanism for a vertical calcining kiln. The uniform cloth feeding mechanism only needs the motor to drive the blanking pipe to rotate, with a small motor power, low power consumption and a long service life. In addition, the hopper can temporarily store materials, and the discharging amount of the materials is controlled by the first auger inside the cloth pipe, with uniform and stable discharging, ensuring the cloth feeding effect of the materials in the vertical kiln. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic structural diagram of a uniform cloth feeding mechanism for a vertical calcining kiln according to the present utility model.
[0015] Figure 2 For the present utility model Figure 1 Schematic structural diagram of the uniform cloth feeding mechanism therein.
[0016] Figure 3 For the present utility model Figure 1 Schematic structural diagram of the crushing mechanism therein.
[0017] Reference numerals: 1, vertical kiln; 2, uniform cloth feeding mechanism; 3, support; 4, hopper; 5, blanking pipe; 6, cloth pipe; 7, rotating shaft; 8, first motor; 9, second motor; 10, right-angle commutator; 11, first auger; 12, second auger; 13, crushing mechanism; 14, retaining wall; 15, third motor; 16, pair of rollers; 17, vibration motor; 18, transition pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. The components of the embodiments of the present utility model usually described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.
[0019] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.
[0020] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.
[0021] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0022] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship when the product of the present utility model is normally placed, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. Example 1:
[0024] This embodiment, for exampleFigure 1 and Figure 2 As shown in Figure 2 , a uniform feeding mechanism for a vertical calcining kiln includes a vertical kiln 1. A uniform feeding mechanism 2 is provided at the top of the vertical kiln 1. The uniform feeding mechanism 2 includes a support 3, a hopper 4, a feeding pipe 5, a distributing pipe 6, a rotating shaft 7, a first motor 8 and a second motor 9. The support 3 is installed at the top of the vertical kiln 1. The hopper 4, the first motor 8 and the second motor 9 are all installed on the support 3. The feeding end of the feeding pipe 5 is rotatably connected to the discharging end of the hopper 4. The feeding end of the distributing pipe 6 is connected to the discharging end of the feeding pipe 5. The output end of the first motor 8 is connected to the rotating shaft 7. The rotating shaft 7 is located inside the hopper 4 and the feeding pipe 5, and the rotating shaft 7 is coaxially arranged with the feeding pipe 5. One end of a right-angle commutator 10 on the distributing pipe 6 is connected to the outer end of the rotating shaft 7, and the other end of the right-angle commutator 10 is connected to a first auger 11 inside the distributing pipe 6. The second motor 9 is connected to the feeding pipe 5 through a gear structure.
[0025] Materials enter the hopper 4 through a chute for temporary storage. The first motor 8 drives the rotating shaft 7 to rotate, and the rotating shaft drives the first auger inside the distributing pipe 6 to rotate through the right-angle commutator 10, so as to uniformly and stably convey the materials in the hopper 4 that enter the distributing pipe 6 through the feeding pipe 5 into the kiln. When the distributing pipe 6 is feeding materials, the second motor 9 drives the feeding pipe 5 together with the distributing pipe 6 to rotate, so as to uniformly distribute materials in the vertical kiln 1.
[0026] Preferably, a second auger 12 located inside the feeding pipe 5 is installed on the rotating shaft 7.
[0027] The second auger 12 rotates with the rotating shaft 7 inside the feeding pipe 5 to prevent material blockage and ensure smooth and stable feeding.
[0028] Preferably, a vibration motor 17 is installed on the outer side wall of the hopper 4.
[0029] The vibration motor 17 generates vibration during operation to vibrate the adhered materials on the inner side wall of the hopper 4 and prevent material adhesion.
[0030] Preferably, the discharging end of the feeding pipe 5 and the feeding end of the distributing pipe 6 are connected through a transition pipe 18, and the transition pipe 18 is inclined.
[0031] The transition pipe 18 avoids the rotating shaft 7 and buffers the feeding speed of the materials.
[0032] Preferably, the length of the distributing pipe 6 is the same as the radius of the inner cavity of the vertical kiln 1.
[0033] Ensure that when the distributing pipe 6 rotates, the materials can be evenly spread over the entire inner part of the vertical kiln 1. Embodiment 2:
[0034] On the basis of the above embodiment, in this embodiment, as Figure 2As shown in the figure, a crushing mechanism 13 is provided on the hopper 4. The crushing mechanism 13 includes a retaining wall 14, a third motor 15 and a pair of rollers 16. The pair of rollers 16 is rotatably installed at the top of the hopper 4 and is rotatably installed within the retaining wall 14. The third motor 15 is installed on the outer side wall of the retaining wall 14, and the power output end of the third motor 15 is connected to the pair of rollers 16.
[0035] After being crushed by the pair of rollers 16 on the crushing mechanism 13, large pieces of materials are eliminated, ensuring that the materials will not block the feeding pipe 5 and the distributing pipe 6.
[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A uniform cloth feeding mechanism for a vertical calcination kiln, including a vertical kiln (1), characterized in that: A uniform feeding mechanism (2) is provided at the top of the vertical kiln (1). The uniform feeding mechanism (2) includes a support (3), a hopper (4), a feeding pipe (5), a distributing pipe (6), a rotating shaft (7), a first motor (8) and a second motor (9). The support (3) is installed at the top of the vertical kiln (1). The hopper (4), the first motor (8) and the second motor (9) are all installed on the support (3). The feeding end of the feeding pipe (5) is rotatably connected to the discharging end of the hopper (4). The feeding end of the distributing pipe (6) is connected to the discharging end of the feeding pipe (5). The output end of the first motor (8) is connected to the rotating shaft (7). The rotating shaft (7) is located inside the hopper (4) and the feeding pipe (5), and the rotating shaft (7) is coaxially arranged with the feeding pipe (5). One end of a right-angle commutator (10) on the distributing pipe (6) is connected to the outer end of the rotating shaft (7), and the other end of the right-angle commutator (10) is connected to a first auger (11) inside the distributing pipe (6). The second motor (9) is connected to the feeding pipe (5) through a gear structure.
2. The uniform cloth feeding mechanism for the vertical calcination kiln according to claim 1, wherein: A second auger (12) located inside the feeding pipe (5) is installed on the rotating shaft (7).
3. The uniform cloth feeding mechanism for the vertical calcination kiln according to claim 1, characterized in that: A vibration motor (17) is installed on the outer side wall of the hopper (4).
4. The uniform cloth-feeding mechanism for the vertical calcination kiln according to claim 1, characterized in that: The discharging end of the feeding pipe (5) and the feeding end of the distributing pipe (6) are communicated through a transition pipe (18), and the transition pipe (18) is inclined.
5. The uniform cloth feeding mechanism for the vertical calcination kiln according to claim 1, characterized in that: The length of the distributing pipe (6) is the same as the radius of the inner cavity of the vertical kiln (1).
6. The uniform cloth-feeding mechanism for the vertical calcination kiln according to claim 1, wherein: A crushing mechanism (13) is provided on the hopper (4). The crushing mechanism (13) includes a retaining wall (14), a third motor (15) and a pair of rollers (16). The pair of rollers (16) is rotatably installed on the top of the hopper (4). The pair of rollers (16) is rotatably installed inside the retaining wall (14). The third motor (15) is installed on the outer side wall of the retaining wall (14), and the power output end of the third motor (15) is connected to the pair of rollers (16).
Citation Information
Patent Citations
Material distribution structure of lime roasting shaft kiln
CN220867303U