Dimension correcting device for cold-formed channel steel
By designing an integrated infrared detection and automated proofreading device, the problem of low manual measurement accuracy in cold bending processing of channel steel is solved, and efficient automatic proofreading of channel steel size and convenient identification of bending points are achieved.
Patent Information
- Application Number
- CN202422220483.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-11
AI Technical Summary
In the prior art, the dimensional proofreading of channel steel after cold bending processing relies on manual measurement, resulting in low accuracy and cumbersome operation.
A device including a workbench, n-shaped frame, sliding block, sliding pin, infrared transmitter and receiver, controller and alarm is designed. The channel steel bending is detected by infrared rays and alerts the staff to straighten, and clamp the channel steel with the driving mechanism and the guide wheel to improve the proofreading accuracy.
It realizes the automation and accuracy of channel steel size proofreading, improves the proofreading efficiency, simplifies the operation process, and facilitates the identification and alignment of bending points.
Smart Images

Figure CN223064555U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of channel steel, in particular to a size calibration device for cold-formed channel steel. Background Technique
[0002] Channel steel is a long steel with a groove-shaped cross-section, belonging to carbon structural steel for construction and machinery, and is a profiled steel with a complex cross-section, and its cross-sectional shape is groove-shaped. Channel steel is mainly used in building structures, curtain wall projects, mechanical equipment and vehicle manufacturing, etc. Cold-formed steel is a profiled steel with various complex cross-sections made by pressure processing of hot-rolled or cold-rolled strip steel at normal temperature. It is also called thin-walled steel and is a kind of light building structure steel.
[0003] At present, the size calibration of cold-formed channel steel is completed manually. During the measurement process, due to different hand-held angles, the detected data are also different, the calibration accuracy is low, and it is more troublesome for the staff to calibrate the size. Content of the Utility Model
[0004] To solve the above problems, that is, to solve the problems proposed in the above background technique, the utility model proposes a size calibration device for cold-formed channel steel, including;
[0005] A workbench for carrying the channel steel;
[0006] An n-shaped frame is arranged on the upper end surface of the workbench;
[0007] A pair of sliding blocks are both slidably arranged on the upper end surface of the workbench and are located below the n-shaped frame;
[0008] A through hole is formed in the sliding block;
[0009] A sliding pin is arranged in the through hole and extends out of both ends of the through hole at both ends;
[0010] A tension spring is wound and installed on the outer surface of the sliding pin, and one end is fixedly connected to the outer surface of the sliding pin, and the other end is fixedly connected to the inner surface of the through hole;
[0011] A pair of infrared emitters are respectively arranged on the end faces of a pair of the sliding blocks away from each other;
[0012] A pair of infrared receivers are respectively arranged on the end faces of a pair of the sliding blocks away from each other, and are used to respectively receive the infrared rays emitted by a pair of the infrared emitters;
[0013] A controller is fixedly installed on the upper end surface of the n-shaped frame and is electrically connected to a pair of the infrared emitters and a pair of the infrared receivers respectively;
[0014] An alarm, fixedly installed on the upper end surface of the N-shaped frame and electrically connected to the controller;
[0015] A driving mechanism, arranged inside the N-shaped frame, for driving the pair of sliding blocks to move.
[0016] Preferably, the driving mechanism includes;
[0017] A groove, formed inside the lower end surface of the upper wall of the N-shaped frame;
[0018] A bidirectional threaded rod, rotatably installed inside the groove;
[0019] A driving block, one end fixedly connected to the upper end surface of the sliding block, and the other end slidably installed inside the groove and threadedly connected to the bidirectional threaded rod.
[0020] Preferably, a through hole is formed inside one end of the driving block located outside the groove, and a measuring scale is arranged inside the N-shaped frame, and the measuring scale penetrates through the through hole;
[0021] Pointers used in cooperation with the measuring scale are respectively and fixedly installed on the end faces of the pair of sliding blocks close to each other.
[0022] Preferably, a pair of fixed seats are fixedly installed on the upper end surface of the workbench and on one side of the N-shaped frame, and a pair of sliding plates are arranged between the pair of fixed seats;
[0023] A guide wheel is arranged on one end face of the sliding plate, and the outer surface of the guide wheel contacts the outer surface of the channel steel;
[0024] A threaded rod is rotatably installed on one end face of the sliding plate, and the threaded rod is threadedly connected to the fixed seat.
[0025] Preferably, a sliding rod is fixedly installed on one end face of the sliding plate, and the end of the sliding rod away from the sliding plate slidably penetrates through the fixed seat.
[0026] The beneficial technical effects of the present utility model are as follows: Under the action of the sliding block, the through hole and the tension spring, the sliding pin can calibrate the size between the two wall surfaces of the channel steel. At the same time, under the action of the infrared emitter, the infrared receiver, the controller and the alarm, when the sliding pin detects that the channel steel is bent, it can remind the staff, which is convenient for the staff to determine the bending point of the channel steel, so as to facilitate the staff to straighten the bending point, improve the calibration efficiency of the channel steel, and bring convenience to people. Description of the Drawings
[0027] Figure 1 Shows the schematic diagram of the main sectional structure of the present utility model.
[0028] Figure 2Shows a top view structural schematic diagram of the present utility model.
[0029] Figure 3 Shows the present utility model Figure 1 An enlarged structural schematic diagram of part A.
[0030] Figure 4 Shows the present utility model Figure 1 An enlarged structural schematic diagram of part B.
[0031] Reference numerals: 1, workbench; 2, n-shaped frame; 3, sliding block; 4, through hole; 5, sliding pin; 6, infrared emitter; 7, infrared receiver; 8, controller; 9, alarm; 10, groove; 11, bidirectional threaded rod; 12, driving block; 13, through port; 14, measuring scale; 15, pointer; 16, tension spring; 17, fixed seat; 18, sliding plate; 19, guide wheel; 20, threaded rod; 21, slide bar. Detailed implementation manners
[0032] The following describes the preferred implementation manners of the present utility model with reference to the accompanying drawings. Those skilled in the art should understand that these implementation manners are only used to explain the technical principle of the present utility model and are not intended to limit the protection scope of the present utility model.
[0033] The present utility model provides a size calibration device for cold-formed channel steel, including:
[0034] Workbench 1, used for carrying the channel steel;
[0035] N-shaped frame 2, arranged on the upper end surface of the workbench 1;
[0036] The n-shaped frame 2 is fixedly installed on the upper end surface of the workbench 1 and can be relatively fixed;
[0037] Sliding blocks 3, in a pair, both sliding on the upper end surface of the workbench 1 and located below the n-shaped frame 2;
[0038] Through hole 4, formed in the sliding block 3;
[0039] Sliding pin 5, arranged in the through hole 4 and extending out of both ends of the through hole 4 at both ends;
[0040] Tension spring 16, wound and installed on the outer surface of the sliding pin 5, and one end is fixedly connected to the outer surface of the sliding pin 5, and the other end is fixedly connected to the inner surface of the through hole 4;
[0041] The sliding of the sliding block 3 can drive the sliding pin 5 to move, so that one end of the sliding pin 5 contacts the outer wall surface of the channel steel;
[0042] Infrared emitters 6, in a pair, respectively arranged on the end faces of a pair of sliding blocks 3 away from each other;
[0043] The infrared emitter 6 is fixedly connected to the outer wall surface of the sliding block 3 and can be relatively fixed;
[0044] The infrared receivers 7, with a pair in number, are respectively arranged on the end faces of a pair of sliding blocks 3 away from each other, and are used to respectively receive the infrared rays emitted by a pair of infrared emitters 6;
[0045] The infrared receivers 7 are fixedly connected to the outer wall surface of the sliding block 3 and can be relatively fixed;
[0046] The controller 8 is fixedly installed on the upper end face of the n-shaped frame 2 and is electrically connected to a pair of infrared emitters 6 and a pair of infrared receivers 7 respectively;
[0047] The alarm 9 is fixedly installed on the upper end face of the n-shaped frame 2 and is electrically connected to the controller 8;
[0048] When the channel steel is bent, one end of the sliding pin 5 in contact with it can contract into the through hole 4, and the other end of the sliding pin 5 can slide between the infrared emitter 6 and the infrared receiver 7 to block the infrared rays emitted by the infrared emitter 6. At this time, when the infrared receiver 7 cannot receive the infrared rays, it will send the information to the controller 8 in the form of an electrical signal, so that the controller 8 controls the alarm 9 to give an alarm to remind the staff and facilitate the staff to find the bending point of the channel steel;
[0049] The driving mechanism is arranged in the n-shaped frame 2 and is used to drive a pair of sliding blocks 3 to move.
[0050] Specifically, the driving mechanism includes;
[0051] The groove 10 is formed in the lower end face of the upper wall of the n-shaped frame 2;
[0052] The bidirectional threaded rod 11 is rotatably installed in the groove 10;
[0053] One end of the driving block 12 is fixedly connected to the upper end face of the sliding block 3, and the other end is slidably installed in the groove 10 and is threadedly connected to the bidirectional threaded rod 11;
[0054] When the bidirectional threaded rod 11 rotates, it can drive a pair of driving blocks 12 to approach or move away from each other simultaneously, and the distance between them can be adjusted according to the size of the channel steel so that one end of the sliding pin 5 can contact its outer surface. At the same time, the inner wall surface of the groove 10 forms a limiting groove, and a limiting block slidably connected to the limiting groove is fixedly installed on the outer wall surface of the driving block 12, which can make the driving block 12 slide more stably in the groove 10 and improve the measurement accuracy of the sliding pin 5.
[0055] Specifically, a through port 13 is formed in one end of the driving block 12 located outside the groove 10, and a measuring ruler 14 is arranged in the n-shaped frame 2, and the measuring ruler 14 penetrates through the through port 13;
[0056] On the end faces of a pair of sliding blocks 3 that are close to each other, pointers 15 used in cooperation with the measuring scale 14 are fixedly installed respectively;
[0057] The movement of the sliding block 3 can drive the pointer 15, so that one end of the pointer points to the scale on the measuring scale 14, facilitating the staff to adjust the distance between a pair of sliding pins 5 according to the specifications of the channel steel.
[0058] Specifically, on the upper end face of the workbench 1 and on one side of the n-shaped frame 2, a pair of fixed seats 17 are fixedly installed, and a pair of sliding plates 18 are arranged between the pair of fixed seats 17;
[0059] A guide wheel 19 is arranged on one end face of the sliding plate 18, and the outer surface of the guide wheel 19 is in contact with the outer surface of the channel steel;
[0060] A threaded rod 20 is rotatably installed on one end face of the sliding plate 18, and the threaded rod 20 is in threaded connection with the fixed seat 17;
[0061] The rotation of the threaded rod 20 can drive the sliding plate 18 and the guide wheel 19 to move, facilitating the contact between the guide wheel 19 and the channel steel. At the same time, there are multiple guide wheels 19, which can clamp the channel steel to keep its position straight, facilitating the calibration of the size of the channel steel.
[0062] Specifically, a slide bar 21 is fixedly installed on one end face of the sliding plate 18, and the end of the slide bar 21 away from the sliding plate 18 slidably penetrates through the fixed seat 17;
[0063] When the sliding plate 18 slides, it can drive the slide bar 21 to slide in the fixed seat 17, which can limit the sliding position of the sliding plate 18 and prevent it from shaking.
[0064] Working principle: First, the staff place the channel steel on the workbench 1, and at the same time, one end of it is between a pair of sliding blocks 3. At this time, the staff rotate the bidirectional threaded rod 11. The rotation of the bidirectional threaded rod 11 can drive a pair of driving blocks 12 respectively, so that a pair of sliding blocks 3 approach each other. At the same time, the sliding of a pair of sliding blocks 3 can drive a pair of pointers 15 respectively. The measuring scale 14 can measure the distance between a pair of pointers 15, make the distance between them the same as the size of the channel steel, and make one end of the sliding pin 5 contact the outer wall surface of the channel steel. At this time, the staff rotate a pair of threaded rods 20 respectively. The rotation of the threaded rods 20 can drive the sliding plate 18 and the guide wheels 19 to move simultaneously, so that the guide wheels 19 contact the outer wall surface of the channel steel to clamp the channel steel and make the channel steel in a straight state. At this time, the staff operate the controller 8 to start a pair of infrared emitters 6. The pair of infrared emitters 6 emit infrared rays respectively, so that a pair of infrared receivers 7 receive the infrared rays respectively. At this time, the staff push the channel steel. When the channel steel moves, the sliding pin 5 can measure the size of the channel steel. When the channel steel is bent, the sliding pin 5 can slide, so that one end of it blocks the infrared rays emitted by the infrared emitter 6. When the infrared receiver 7 cannot receive the infrared rays, it transmits an electric signal to the controller 8, so that the controller 8 controls the alarm 9 to alarm, reminding the staff and facilitating the staff to straighten the bending point of the channel steel, which brings convenience to people.
[0065] Although the present invention has been described with reference to the preferred embodiments, various improvements can be made to it and components therein can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the technical features mentioned in each embodiment can be combined in any way. The present invention is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.
[0066] In the description of the present invention, the terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., which indicate directions or positional relationships, are based on the directions or positional relationships shown in the drawings. This is only for convenience of description, rather than indicating or implying that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0067] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0068] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, so that a process, article, or apparatus / device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to these process, article, or apparatus / device.
[0069] So far, the technical solution of the present utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easily understood by those skilled in the art that the protection scope of the present utility model is obviously not limited to these specific embodiments. Without departing from the principle of the present utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of the present utility model.
Claims
1. A size checking device for cold-formed channel steel, characterized in that Comprising; A workbench (1) for carrying channel steel; An N-shaped frame (2) provided on the upper end surface of the workbench (1); A pair of sliding blocks (3), both sliding on the upper end surface of the workbench (1) and located below the N-shaped frame (2); A through hole (4) formed in the sliding block (3); A sliding pin (5) provided in the through hole (4) and having both ends extending out of both ends of the through hole (4); A tension spring (16) wound around the outer surface of the sliding pin (5), with one end fixedly connected to the outer surface of the sliding pin (5) and the other end fixedly connected to the inner surface of the through hole (4); A pair of infrared transmitters (6) respectively provided on the mutually remote end faces of the pair of sliding blocks (3); A pair of infrared receivers (7) respectively provided on the mutually remote end faces of the pair of sliding blocks (3) for respectively receiving the infrared rays emitted by the pair of infrared transmitters (6); A controller (8) fixedly installed on the upper end surface of the N-shaped frame (2) and electrically connected to the pair of infrared transmitters (6) and the pair of infrared receivers (7) respectively; An alarm (9) fixedly installed on the upper end surface of the N-shaped frame (2) and electrically connected to the controller (8); A driving mechanism provided in the N-shaped frame (2) for driving the pair of sliding blocks (3) to move.
2. The size calibration device for a cold-formed channel steel according to claim 1, wherein The driving mechanism comprises; A groove (10) formed in the lower end surface of the upper wall of the N-shaped frame (2); A bidirectional threaded rod (11) rotatably installed in the groove (10); A driving block (12) having one end fixedly connected to the upper end surface of the sliding block (3) and the other end slidably installed in the groove (10) and threadedly connected to the bidirectional threaded rod (11).
3. The size calibration device for a cold-formed channel steel according to claim 2, characterized in that, A through port (13) is formed in the end of the driving block (12) located outside the groove (10), a measuring scale (14) is provided in the N-shaped frame (2), and the measuring scale (14) penetrates through the through port (13); Pointers (15) for cooperating with the measuring scale (14) are respectively fixedly installed on the mutually approaching end faces of the pair of sliding blocks (3).
4. The dimension calibration device for cold-formed channel steel according to claim 1, characterized in that, A pair of fixed seats (17) are fixedly installed on the upper end surface of the workbench (1) and on one side of the N-shaped frame (2), and a pair of sliding plates (18) are provided between the pair of fixed seats (17); A guide wheel (19) is provided on one end surface of the sliding plate (18), and the outer surface of the guide wheel (19) contacts the outer surface of the channel steel; A threaded rod (20) is rotatably installed on one end surface of the sliding plate (18), and the threaded rod (20) is threadedly connected to the fixed seat (17).
5. The dimension calibration device for cold-formed channel steel according to claim 4, characterized in that, A sliding rod (21) is fixedly installed on one end surface of the sliding plate (18), and the end of the sliding rod (21) remote from the sliding plate (18) slidably penetrates through the fixed seat (17).