Compressor motor stator precision detection bench

By designing an automatic centering lift support table and a compressor motor stator accuracy detection table with transmission components, the problem of low external diameter detection efficiency of the motor stator is solved, fast and accurate detection is achieved, and the overall performance of the motor is improved.

CN223064595UActive Publication Date: 2025-07-04SHAOXING XIDUO MOTOR CO LTD
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Patent Information

Application Number
CN202421873976.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-07-04
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The external diameter detection efficiency of existing motors is low, making it difficult to complete the inspection quickly and accurately, affecting the performance and reliability of the motor.

Method used

A compressor motor stator accuracy detection table is designed, using a lifting support table and transmission assembly between the fixed clamping seat and the sliding clamping seat to realize automatic centering of the stator and accurate detection through the radial jump detection table.

Benefits of technology

It improves the efficiency of motor stator detection, reduces detection time, improves detection accuracy and overall motor performance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223064595U_ABST
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Abstract

The utility model discloses a compressor motor stator precision detection bench, which comprises a bench surface, and a fixed clamping seat and a sliding clamping seat which are arranged on the bench surface, and is characterized in that a lifting support bench and a transmission assembly are arranged between the fixed clamping seat and the sliding clamping seat, the input end of the transmission assembly is in transmission connection with the lifting support bench, and the output end of the transmission assembly is in transmission connection with the lifting support bench. The output end of the transmission assembly is connected with the lifting supporting table. The lifting supporting table comprises guide columns arranged on the table top, a lifting table sliding up and down along the guide columns and an arc-shaped supporting table arranged on the lifting table, and the table top is further provided with a radial run-out detection table in a sliding mode. According to the stator detection device, the stator can be clamped by the fixed clamping base and the sliding clamping base in the axial direction, time for centering the stator is not needed, when the sliding clamping base moves later, the transmission assembly can be pushed, the lifting supporting table descends, the axis of the stator is automatically aligned with the axis of the ejector pin, and meanwhile the stator can be clamped in the axial direction by the fixed clamping base and the sliding clamping base, so that the detection efficiency is improved.
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Description

Technical Field

[0001] This application relates to the field of motors, and particularly to a precision detection platform for the stator of a compressor motor. Background Art

[0002] With the rapid development of compressors, the demand for motors has only increased. In addition to the squirrel-cage induction motors applicable to most general compressor types, there are also slip-ring induction motors applicable to compressors with higher starting torque requirements and variable-frequency speed-regulating motors applicable to compressors that require variable-frequency speed regulation.

[0003] For these compressors, as a key device that converts electrical energy into mechanical energy, the stability and efficiency of the motor are crucial. And as the fixed part of the motor, the dimensional accuracy of the outer diameter of the motor stator directly affects the overall performance and reliability of the motor.

[0004] Therefore, precise detection of the outer diameter of the motor stator is an important link in the motor production process. At present, the outer diameter detection of the motor stator mainly relies on traditional mechanical measurement methods. Workers need to place the stator on the detection platform, make the stator flush with the center drill in the axial direction, then control the center drill to fix the stator in the axial direction, and then drive the stator to rotate to detect the runout of the stator. Although these methods can meet the detection requirements to a certain extent, the detection efficiency is low and the measurement speed is slow.

[0005] Regarding the above related technologies, the inventor believes that a stator precision detection platform with higher detection efficiency is needed. Summary of the Invention

[0006] The purpose of the present utility model is to overcome the deficiencies of the above-mentioned prior art and provide a precision detection platform for the stator of a compressor motor, enabling the stator to be clamped and automatically centered after the worker places it on the support platform.

[0007] To achieve the above purpose, the present application adopts the following technical solutions:

[0008] A precision detection platform for the stator of a compressor motor includes a tabletop, a fixed clamping seat and a sliding clamping seat provided on the tabletop. An elevating support platform and a transmission assembly are arranged between the fixed clamping seat and the sliding clamping seat. The input end of the transmission assembly is in transmission connection with the elevating support platform, and the output end of the transmission assembly is connected to the elevating support platform; the elevating support platform includes a guiding column provided on the tabletop, a lifting table that slides up and down along the guiding column, and an arc-shaped support platform provided on the lifting table. A radial runout detection table is also slidably provided on the tabletop.

[0009] Preferably, the transmission assembly includes a first through groove formed in the tabletop, a wire reel rotatably disposed in the first through groove, an elastic member disposed between the tabletop and the lifting table, and a rope with two ends respectively fixedly connected to the lifting table and the wire reel; the middle part of the rope penetrates through the tabletop; the sliding clamping seat is in transmission connection with the wire reel.

[0010] Preferably, the sliding clamping seat is fixed with a first rack, and the wire reel is fixed with a first gear matching the first rack.

[0011] Preferably, an anti - detachment cap is fixed to the top of the guiding column.

[0012] Preferably, the guiding column is rotatably connected to the tabletop and is in threaded connection with the lifting table; the transmission assembly includes a second through groove formed in the tabletop, a second gear located in the second through groove and fixed to the bottom end of the guiding column, and a second rack fixedly disposed on the sliding clamping seat; the second rack is adapted to the second gear.

[0013] Preferably, there are a plurality of guiding columns, and the plurality of guiding columns are evenly distributed on both sides of the second rack. The threaded sections of the guiding columns on one side of the second rack are arranged in the opposite direction to the threaded sections of the guiding columns on the other side.

[0014] Preferably, the arc - shaped support table is detachably connected to the lifting table, and the arc - shaped support table has a plurality of models with different diameters.

[0015] Preferably, the arc - shaped support table is provided with a plurality of picking - placing grooves.

[0016] Preferably, the radial run - out detection table includes a longitudinal displacement seat and a transverse displacement seat disposed on the longitudinal displacement seat. At least one run - out measuring instrument is arranged on the transverse displacement seat, and the detection end of the run - out measuring instrument faces the lifting support table.

[0017] Preferably, the longitudinal displacement seat is provided with a driving rod, the driving rod is in transmission connection with the transverse displacement seat, the transverse displacement seat is rotatably provided with an adjusting rod, and the run - out measuring instrument is in transmission connection with the adjusting rod.

[0018] In summary, the present utility model has the following beneficial technical effects:

[0019] The staff can directly place the stator on the lifting support table without specifically spending time to center the stator. When the sliding clamping seat moves later, it can push the transmission assembly to lower the lifting support table, automatically align the axis of the stator with the axis of the center pin, and at the same time, the fixed clamping seat and the sliding clamping seat can clamp the stator in the axial direction, thereby improving the detection efficiency. Description of the Drawings

[0020] Figure 1 It is a schematic diagram of the overall structure of the first embodiment.

[0021] Figure 2 It is a schematic diagram of the sectional structure of the first embodiment.

[0022] Figure 3 It is Figure 1 an enlarged schematic diagram of the structure at position A in

[0023] Figure 4 It is a schematic diagram of the transmission component structure of the second embodiment.

[0024] Explanation of reference numerals: 1, tabletop; 2, fixed clamping seat; 3, sliding clamping seat; 4, lifting support table; 41, guiding column; 411, anti - detachment cap; 42, lifting table; 43, arc - shaped support table; 431, pick - up and placement groove; 5, transmission component; 51, first through - groove; 52, wire - winding wheel; 53, elastic member; 54, rope; 55, first rack; 56, first gear; 57, second through - groove; 58, second rack; 59, second gear; 6, radial run - out detection table; 61, longitudinal displacement seat; 62, lateral displacement seat; 63, run - out measuring instrument; 64, driving rod; 65, adjusting rod. Detailed implementation manners

[0025] The upper, lower, left, right, front, rear, front side, back side, top, bottom and other orientation terms mentioned or possibly mentioned in this specification are defined relative to the structures shown in the respective drawings. They are relative concepts, and thus may change accordingly depending on their different positions and different usage states. Therefore, these or other orientation terms should not be construed as restrictive terms. In addition, the terms "first", "second", "third", etc. or similar expressions are only used for descriptive and differentiating purposes, and cannot be understood as indicating or implying the relative importance of the corresponding components.

[0026] The following will Figure 1 - attached Figure 4 make a further detailed description of this application.

[0027] The embodiment of this application discloses a precision detection table for a compressor motor stator.

[0028] Refer to Figure 1 and Figure 2, A precision detection platform for a compressor motor stator, including a tabletop 1, a sliding clamping seat 3, a lifting support platform 4, a fixed clamping seat 2, and a radial runout detection platform 6 arranged on the tabletop 1; the fixed clamping seat 2 is fixedly arranged on the tabletop 1 and the fixed clamping seat 2 is provided with a motor, and a thimble is fixed on the output shaft of the motor, and the thimble faces the lifting support platform 4. The lifting support platform 4 is arranged between the sliding clamping seat 3 and the fixed clamping seat 2 for placing the stator. The sliding clamping seat 3 can move away from or close to the lifting support platform 4. One side of the sliding clamping seat 3 facing the lifting support platform 4 is also provided with a thimble. After the thimble of the fixed clamping seat 2 and the thimble of the sliding clamping seat 3 clamp the stator and make the stator rotate, the radial runout of the stator can be detected by the radial runout detection platform 6.

[0029] A track is provided at the bottom of the sliding clamping seat 3, and a cylinder capable of driving the sliding clamping seat 3 to move on the track is arranged on the tabletop 1.

[0030] Refer to Figure 1 and Figure 2 , A transmission component 5 is arranged between the sliding clamping seat 3 and the lifting support platform 4; the input end of the transmission component 5 is in transmission connection with the lifting support platform 4, and the output end of the transmission component 5 is connected to the lifting support platform 4; after the sliding clamping seat 3 moves away from the lifting support platform 4, the lifting support platform 4 is in the highest position, which is convenient for the staff to place the stator on the lifting support platform 4. When the sliding clamping seat 3 moves towards the lifting support platform 4, the transmission component 5 will drive the lifting support platform 4 to move downward, so that the central axis of the stator can be approximately collinear with the central axes of the thimbles on the sliding clamping seat 3 and the fixed clamping seat 2. Thereby, the error of the radial runout generated when the stator rotates can be reduced.

[0031] Refer to Figure 1 and Figure 2 , The lifting support platform 4 includes guide columns 41, a lifting platform 42, and an arc support platform 43; there are multiple guide columns 41. In this embodiment, the number of guide columns 41 is 4. The bottom of the guide columns 41 is fixedly arranged on the tabletop 1, and the lifting platform 42 is slidably arranged on the guide columns 41. Under the action of the transmission component 5, the lifting platform 42 can slide along the length direction of the guide columns 41 to realize lifting. A retaining cap 411 is fixed at the top of the guide columns 41 to prevent the lifting platform 42 from detaching from the guide columns 41.

[0032] The arc support platform 43 is detachably arranged on the lifting platform 42, and the two are connected by plugging and unplugging. The arc support platform 43 is used to support the stator. When the staff needs to detect the stator, they only need to place the stator on the arc support platform 43 and then start the sliding clamping seat 3.

[0033] The arc support platform 43 has multiple models with different diameters and can be adapted to stators with different diameters.

[0034] The arc-shaped support table 43 is provided with a plurality of picking and placing grooves 431. Through the picking and placing grooves 431, it is convenient for the staff to place the stator on the arc-shaped support table 43.

[0035] The transmission assembly 5 includes a wire winding wheel 52, an elastic member 53, a rope 54, a first rack 55 and a first gear 56; a first through groove 51 is provided on the tabletop 1, and the first through groove 51 communicates the upper surface and the lower surface of the tabletop 1. The wire winding wheel 52 is rotatably arranged on the groove wall of the first through groove 51. The elastic member 53 is a spring. The upper part of the elastic member 53 is fixedly connected to the lower surface of the lifting table 42, and the lower surface of the elastic member 53 is fixedly connected to the upper surface of the tabletop 1. One end of the rope 54 is fixedly arranged on the lower surface of the lifting table 42, and the other end passes through the lower surface of the tabletop 1 from the upper surface of the tabletop 1 and is fixedly connected to the wire winding wheel 52.

[0036] The wire winding wheel 52 can wind the rope 54. After the rope 54 is wound, the rope 54 can pull the lifting table 42 to move downward. The first rack 55 is fixedly connected to the sliding clamping seat 3, the first gear 56 is fixedly connected to the wire winding wheel 52, and the first rack 55 matches the first gear 56. When the sliding clamping seat 3 moves towards the lifting support table 4, the first rack 55 meshes with the first gear 56 and drives the wire winding wheel 52 to rotate, so that the lifting table 42 can be lowered, so that the axis of the stator can be substantially flush with the axis of the thimble. At this time, the thimbles on the sliding clamping seat 3 and the fixed clamping seat 2 also just abut against both ends of the stator, clamp both ends of the stator, and drive the stator to rotate.

[0037] Refer to Figure 3 , the radial runout detection table 6 includes a longitudinal displacement seat 61, a transverse displacement seat 62 and a runout measuring instrument 63; the longitudinal displacement seat 61 is fixedly arranged on the tabletop 1 and can drive the transverse displacement seat 62 to move away from or close to the lifting support table 4. The longitudinal displacement seat 61 is provided with a driving rod 64, and a motor connected to the driving rod 64 is built in the longitudinal displacement seat 61. The driving rod 64 is a lead screw, and the driving rod 64 and the transverse displacement seat 62 are in a lead screw transmission.

[0038] An adjusting rod 65 is rotatably arranged on the transverse displacement seat 62, the runout measuring instrument 63 is arranged on the adjusting rod 65, and the runout measuring instrument 63 is in a lead screw transmission connection with the adjusting rod 65. The detection end of the runout measuring instrument 63 faces the lifting support table 4. By rotating the adjusting rod 65, the runout measuring instrument 63 can move relative to the axis direction of the stator. In this embodiment, there are 2 runout measuring instruments 63, and in other embodiments, there may also be 1 or more than 2.

[0039] The implementation principle of the embodiment is as follows: Place the stator on the arc-shaped support table 43, then slide the clamping seat 3 towards the stator. The first rack 55 on the sliding clamping seat 3 will drive the first gear 56 to rotate, causing the wire winding wheel 52 to rotate. After the rope 54 is wound, the rope 54 can pull the lifting platform 42 downward, so that the stator moves downward. After the axis of the stator is approximately collinear with the axis of the thimble, the thimble can just clamp the stator, and then drive the stator to rotate. Then, the runout of the stator is detected by the runout measuring instrument 63.

[0040] Embodiment 2:

[0041] Refer to Figure 4 , the difference between this embodiment and Embodiment 1 is that the guide post 41 is rotatably connected to the table top 1. A threaded section is provided on the guide post 41, and the guide post 41 is threadedly connected to the lifting platform 42. As the guide post 41 rotates, the lifting platform 42 can rise or fall.

[0042] The transmission assembly 5 includes a second rack 58 and a second gear 59. The table top 1 is provided with a second through groove 57, and the second through groove 57 communicates the upper surface and the lower surface of the table top 1. The second rack 58 is fixed to the sliding clamping seat 3, and the second rack 58 passes downward through the second through groove 57. The lower end of the guide post 41 passes through the table top 1 and is located on the lower surface of the table top 1. The second gear 59 is fixedly arranged at the lower end of the guide post 41, and the second gear 59 is adapted to the second rack 58.

[0043] There are multiple guide posts 41, and the multiple guide posts 41 are evenly distributed on both sides of the second rack 58. In this embodiment, there are 4 guide posts 41, two on one side of the second rack 58 and two on the other side of the second rack 58. During the process of the sliding clamping seat 3 sliding towards the stator, the second rack 58 can engage with the second gears 59 on the four guide posts 41 and drive the guide posts 41 to rotate. The threaded sections of the guide posts 41 on one side of the second rack 58 are arranged in the opposite direction to the threaded sections of the guide posts 41 on the other side. When the four guide posts 41 rotate, the lifting platform 42 can rise or fall in the horizontal direction.

[0044] The above are all the preferred embodiments of this application, and do not limit the protection scope of this application; therefore, according to the technical solution of the present invention, without changing the essential spirit of the present invention, those of ordinary skill in the art can propose various structural forms and implementation methods that can be mutually replaced. Therefore, the above specific embodiments and the drawings are only exemplary descriptions of the technical solution of the present invention, and should not be regarded as all of the present invention or regarded as a limitation or restriction on the technical solution of the present invention. Therefore: All equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A precision detection bench for a compressor motor stator, comprising a tabletop (1), a fixed clamping seat (2) and a sliding clamping seat (3) arranged on the tabletop (1), characterized in that: A lifting support platform (4) and a transmission assembly (5) are arranged between the fixed clamping seat (2) and the sliding clamping seat (3). The input end of the transmission assembly (5) is in driving connection with the lifting support platform (4), and the output end of the transmission assembly (5) is connected to the lifting support platform (4). The lifting support platform (4) includes a guiding column (41) arranged on the tabletop (1), a lifting platform (42) sliding up and down along the guiding column (41), and an arc-shaped support platform (43) arranged on the lifting platform (42). A radial runout detection table (6) is also slidably arranged on the tabletop (1).

2. The precision detection bench for the stator of a compressor motor according to claim 1, wherein: The transmission assembly (5) includes a first through groove (51) opened on the tabletop (1), a wire reel (52) rotatably arranged in the first through groove (51), an elastic member (53) arranged between the tabletop (1) and the lifting platform (42), and a rope (54) with two ends respectively fixedly connected to the lifting platform (42) and the wire reel (52). The middle part of the rope (54) passes through the tabletop (1). The sliding clamping seat (3) is in driving connection with the wire reel (52).

3. The precision detection bench for a compressor motor stator according to claim 2, characterized in that: The sliding clamping seat (3) is fixed with a first rack (55), and the wire reel (52) is fixed with a first gear (56) matching the first rack (55).

4. A precision detection platform for a compressor motor stator according to claim 2 or 3, characterized in that: A anti-disengagement cap (411) is fixed at the top of the guiding column (41).

5. The precision detection bench for the stator of a compressor motor according to claim 1, characterized in that: The guiding column (41) is rotatably connected to the tabletop (1) and is in threaded connection with the lifting platform (42). The transmission assembly (5) includes a second through groove (57) opened on the tabletop (1), a second gear (59) located in the second through groove (57) and fixed to the bottom end of the guiding column (41), and a second rack (58) fixedly arranged on the sliding clamping seat (3). The second rack (58) is adapted to the second gear (59).

6. The precision detection bench for a compressor motor stator according to claim 5, wherein: There are multiple guiding columns (41), and the multiple guiding columns (41) are evenly distributed on both sides of the second rack (58). The thread segments of the guiding columns (41) on one side of the second rack (58) are arranged in the opposite direction to the thread segments of the guiding columns (41) on the other side.

7. The precision detection bench for a compressor motor stator according to claim 2 or 5, characterized in that: The arc-shaped support platform (43) is detachably connected to the lifting platform (42), and the arc-shaped support platform (43) has multiple models with different diameters.

8. The precision detection bench for a compressor motor stator according to claim 7, characterized in that: The arc-shaped support platform (43) is provided with multiple pick-and-place grooves (431).

9. A compressor motor stator precision detection bench according to claim 2 or 5, characterized in that: The radial runout detection table (6) includes a longitudinal displacement seat (61) and a transverse displacement seat (62) arranged on the longitudinal displacement seat (61). At least one runout measuring instrument (63) is arranged on the transverse displacement seat (62), and the detection end of the runout measuring instrument (63) faces the lifting support platform (4).

10. A compressor motor stator precision detection bench according to claim 9, characterized in that: The longitudinal displacement seat (61) is provided with a driving rod (64), the driving rod (64) is in driving connection with the transverse displacement seat (62), an adjusting rod (65) is rotatably arranged on the transverse displacement seat (62), and the runout measuring instrument (63) is in driving connection with the adjusting rod (65).