Tool for testing air tightness of regular tee joint
By designing the positive tee airtightness test tooling for side rod and main rod structures, the automatic fixing of the positive tee solves the burden and leakage problems caused by manual fixing, and improves the outbound pass rate and testing efficiency.
Patent Information
- Application Number
- CN202421991438.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-16
AI Technical Summary
During the prior art Zhongzheng three-way airtightness test, the tester needs to manually fix it, which increases the burden on the arm, loosens the product, reduces the pass rate of out-of-stock and easily leads to leakage.
A test tool including side rods, main rods, threaded sleeves, limit rings and rubber pads is designed. Through automatic fixing, the workpiece is pressed with a disc and rubber pads to achieve gas charging and pressure detection.
The pass rate of the positive tee is improved, the leakage is eliminated, the burden on testers is reduced, and the testing efficiency and accuracy are improved.
Smart Images
Figure CN223064748U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positive three - way airtightness testing, in particular to a positive three - way airtightness testing tooling. Background Art
[0002] A positive three - way is a common pipeline connector, mainly used to change the fluid direction and divide a main pipeline into two pipelines with flowing in different directions; before leaving the factory, the positive three - way needs to undergo an airtightness test. The existing test method is to completely immerse the product to be tested in water and observe whether there are bubbles emerging to ensure its normal use.
[0003] However, in the existing technology, during the whole testing process, the tester needs to manually fix the product to be tested. This fixing method is extremely likely to increase the burden on the tester's arm, resulting in the loosening of the product to be tested, thus reducing the passing rate of products leaving the warehouse. At the same time, it is also easy to cause leakage. Summary of the Invention
[0004] The purpose of the utility model is to provide a positive three - way airtightness testing tooling, aiming to solve the technical problem that in the existing technology, during the whole testing process, the tester needs to manually fix the product to be tested, which is extremely likely to increase the burden on the tester's arm, resulting in the loosening of the product to be tested, thus reducing the passing rate of products leaving the warehouse. At the same time, it is also easy to cause leakage.
[0005] To achieve the above purpose, a positive three - way airtightness testing tooling adopted by the utility model includes two side rods and a main rod. One end of the side rod is provided with an adjusting rod, and the other end of the side rod is provided with a fixing ring. A threaded sleeve is rotatably arranged in the fixing ring. Two limiting rings are arranged on the threaded sleeve. A first screw rod is arranged in the threaded sleeve. One end of the first screw rod is provided with a disc, and a rubber pad is arranged on the end face of the disc. Both ends of the main rod have adjusting grooves. The adjusting rod is slidably connected with the main rod and is located in the corresponding adjusting groove, and the two side rods are symmetrically arranged at both ends of the main rod respectively.
[0006] Wherein, the two limiting rings respectively abut against the fixing ring and are symmetrically arranged at both ends of the fixing ring.
[0007] Wherein, one end of the threaded sleeve is provided with a rotating disc, and a plurality of rotating rods are arranged on the rotating disc, and protective sleeves are arranged on the rotating rods.
[0008] Wherein, a protective member is provided at the other end of the first screw rod. The protective member includes a second screw rod and a protective block. One end face of the protective block has a rounded edge. The other end of the first screw rod has a first thread groove. The second screw rod is fixedly connected to the protective block and is located on the other end face of the protective block. The second screw rod is threadedly connected to the first screw rod and is located in the first thread groove, and the protective block abuts against the other end of the first screw rod.
[0009] Wherein, a limiting member is provided at one end of the fixing ring. The limiting member includes a support ring and a plurality of support rods. A plurality of limiting strips are provided on the inner side of the support ring. A plurality of limiting grooves are provided on the outer side of the first screw rod. The support ring is fixedly connected to the corresponding support rod and is located at one end of the plurality of support rods. The support ring is also sleeved on the first screw rod. The limiting strip is located in the limiting groove. The plurality of support rods are respectively fixedly connected to the fixing ring and are located at one end of the fixing ring.
[0010] Wherein, adjusting members are provided at both ends of the main rod. The adjusting member includes a rotating ring and a third screw rod. A knob is provided at one end of the third screw rod. A second thread groove is provided in the adjusting rod. The rotating ring is fixedly connected to the third screw rod and is sleeved on the third screw rod. The rotating ring is also rotatably connected to the main rod and is located at one end of the main rod. The third screw rod is threadedly connected to the adjusting rod and is located in the second thread groove.
[0011] A positive three-way airtightness test tool of the present utility model includes two side rods and a main rod. An adjusting rod is provided at one end of the side rod. A fixing ring is provided at the other end of the side rod. A threaded sleeve is rotatably provided in the fixing ring. Two limiting rings are provided on the threaded sleeve. A first screw rod is provided in the threaded sleeve. A disc is provided at one end of the first screw rod. A rubber pad is provided on the end face of the disc. The rubber pad is cooperated with the disc and the first screw rod. The workpiece is pressed by the disc, so that the inside of the workpiece is filled with gas to make the gas reach a predetermined pressure, so as to detect whether there is a leakage phenomenon in the workpiece, thereby improving the outgoing qualification rate of the positive three-way and eliminating the leakage phenomenon after the positive three-way is out of the warehouse; making users more assured when using the product. Description of the Drawings
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0013] Figure 1It is the three-dimensional view of the present utility model.
[0014] Figure 2 It is the side view of the present utility model.
[0015] Figure 3 It is the Figure 2 cross-sectional view taken along line A-A of the present utility model.
[0016] Figure 4 It is the Figure 3 partial enlarged view at position B of the present utility model.
[0017] Figure 5 It is the Figure 3 partial enlarged view at position C of the present utility model.
[0018] Figure 6 It is the structural schematic diagram of the first screw rod and the limiting member in the present utility model.
[0019] 101 - side rod, 102 - main rod, 103 - adjusting rod, 104 - fixing ring, 105 - threaded sleeve, 106 - limiting ring, 107 - first screw rod, 108 - disc, 109 - rubber pad, 110 - adjusting groove, 111 - rotating disc, 112 - rotating rod, 113 - protective sleeve, 114 - second screw rod, 115 - protective block, 116 - rounded corner, 117 - first thread groove, 118 - support ring, 119 - support rod, 120 - limiting strip, 121 - limiting groove, 122 - rotating ring, 123 - third screw rod, 124 - knob, 125 - second thread groove. Specific embodiments
[0020] The following details the embodiments of the present utility model. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation to the present utility model.
[0021] Please refer to Figures 1 to 6 , the present utility model provides a positive three-way airtightness test tooling, including two side rods 101 and a main rod 102. Through the foregoing solution, the technical problem that in the prior art, during the testing process, the tester needs to manually fix the product to be tested throughout the process, which extremely easily increases the burden on the tester's arm, thus causing the product to be tested to become loose, thereby reducing the passing rate of outgoing products, and at the same time, it is also easy to cause leakage is solved.
[0022] For this specific embodiment, one end of the side rod 101 is provided with an adjusting rod 103, and the other end of the side rod 101 is provided with a fixing ring 104. A threaded sleeve 105 is rotatably arranged in the fixing ring 104. Two limiting rings 106 are arranged on the threaded sleeve 105. A first screw rod 107 is arranged in the threaded sleeve 105. One end of the first screw rod 107 is provided with a disc 108, and a rubber pad 109 is arranged on the end face of the disc 108. Both ends of the main rod 102 have adjusting grooves 110. The adjusting rod 103 is slidably connected to the main rod 102 and is located in the corresponding adjusting groove 110. The two side rods 101 are symmetrically arranged at both ends of the main rod 102 respectively. By connecting and cooperating with the rubber pad 109 through the disc 108 and the first screw rod 107, and using the disc 108 to press the workpiece, the inside of the workpiece is filled with gas to make the gas reach a predetermined pressure, so as to detect whether there is a leakage phenomenon in the workpiece, thereby improving the qualified rate of the positive tee when leaving the warehouse and eliminating the leakage phenomenon after the positive tee leaves the warehouse; making users more assured when using the product.
[0023] Wherein, the two limiting rings 106 respectively abut against the fixing ring 104 and are symmetrically arranged at both ends of the fixing ring 104. By arranging the two limiting rings 106, it is convenient for the threaded sleeve 105 to rotate by itself, and at the same time, it prevents the threaded sleeve 105 from completely detaching from the fixing ring 104.
[0024] Secondly, one end of the threaded sleeve 105 is provided with a rotating disc 111. A plurality of rotating rods 112 are arranged on the rotating disc 111. A protective sleeve 113 is arranged on the rotating rod 112. By means of the rotating disc 111, it is convenient to rotate the threaded sleeve 105, thus playing a role in saving effort. At the same time, under the action of the protective sleeve 113, it is convenient to protect the user's hand.
[0025] Thirdly, the other end of the first screw rod 107 is provided with a protective member. The protective member includes a second screw rod 114 and a protective block 115. One end face of the protective block 115 has a rounded edge 116. The other end of the first screw rod 107 has a first thread groove 117. The second screw rod 114 is fixedly connected to the protective block 115 and is located on the other end face of the protective block 115. The second screw rod 114 is threadedly connected to the first screw rod 107 and is located in the first thread groove 117. And the protective block 115 abuts against the other end of the first screw rod 107. By providing the rounded edge 116 on the end face of the protective block 115, it is convenient to protect the user's palm, thus avoiding scratches on the user caused by the sharp surface.
[0026] In addition, a limiting member is provided at one end of the fixing ring 104. The limiting member includes a support ring 118 and a plurality of support rods 119. A plurality of limiting strips 120 are provided on the inner side of the support ring 118. A plurality of limiting grooves 121 are provided on the outer side of the first screw 107. The support ring 118 is fixedly connected to the corresponding support rod 119 and is located at one end of the plurality of support rods 119. The support ring 118 is also sleeved on the first screw 107. The limiting strips 120 are located in the limiting grooves 121. The plurality of support rods 119 are respectively fixedly connected to the fixing ring 104 and are located at one end of the fixing ring 104. The arrangement of the limiting strips 120 and the limiting grooves 121 facilitates the limitation of the first screw 107, thereby preventing the first screw 107 from rotating along with the rotation of the threaded sleeve 105, and further ensuring that the first screw 107 can horizontally push the disc 108, so as to ensure that gas leakage is avoided while applying pressure, and then improving the effect of the airtightness test.
[0027] Meanwhile, adjusting members are provided at both ends of the main rod 102. The adjusting member includes a rotating ring 122 and a third screw 123. A knob 124 is provided at one end of the third screw 123. A second threaded groove 125 is provided in the adjusting rod 103. The rotating ring 122 is fixedly connected to the third screw 123 and is sleeved on the third screw 123. The rotating ring 122 is also rotatably connected to the main rod 102 and is located at one end of the main rod 102. The third screw 123 is threadedly connected to the adjusting rod 103 and is located in the second threaded groove 125. By rotating the third screw 123, the third screw 123 is threadedly connected to the adjusting rod 103, and the adjusting rod 103 slowly moves under the action of the second threaded groove 125, so that the disc 108 moves away from the main rod 102, and thus it is convenient to make the tooling applicable to different models of positive tee pipes.
[0028] When using the present utility model, by aligning the two pipes arranged at 90° in the positive three-way pipe with the two discs 108 of the tooling, and using the rubber pad 109 to seal the two pipes, while rotating the rotating disc 111, the rotating disc 111 drives the threaded sleeve 105 to rotate under the action of the limiting ring 106, and the first screw rod 107 moves horizontally under the action of the threaded sleeve 105 and the limiting strip 120, so as to push the disc 108 to move towards the positive three-way pipe, thereby improving the sealing performance between the rubber pad 109 and the positive three-way pipe. The third pipe is used to introduce gas to fill the inside of the positive three-way with gas to reach a predetermined pressure, so as to detect whether there is a leakage phenomenon in the workpiece. Then, the gas leakage detection device is used to detect the gas leakage degree of the positive three-way pipe. In this way, it solves the technical problem that in the prior art, during the testing process, the tester needs to manually fix the product to be tested throughout the process. This fixing method is extremely likely to increase the burden on the tester's arm, resulting in the loosening of the product to be tested, thereby reducing the passing rate of outgoing products. At the same time, it is also likely to cause leakage situations.
[0029] The above-disclosed is only a preferred embodiment of the present utility model. Of course, it cannot be used to limit the scope of the rights of the present utility model. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present utility model still fall within the scope covered by the utility model.
Claims
1. A positive three-way airtightness test tooling, characterized in that it includes two side rods and a main rod. One end of the side rod is provided with an adjusting rod, and the other end of the side rod is provided with a fixing ring. A threaded sleeve is rotatably arranged in the fixing ring. Two limiting rings are arranged on the threaded sleeve. A first screw rod is arranged in the threaded sleeve. One end of the first screw rod is provided with a disc, and a rubber pad is arranged on the end face of the disc. Both ends of the main rod have adjusting grooves. The adjusting rod is slidably connected to the main rod and is located in the corresponding adjusting groove, and the two side rods are symmetrically arranged at both ends of the main rod respectively.
2. The positive three-way airtightness test tooling according to claim 1, characterized in that the two limiting rings respectively abut against the fixing ring and are symmetrically arranged at both ends of the fixing ring.
3. The positive three-way airtightness test tooling according to claim 2, characterized in that one end of the threaded sleeve is provided with a rotating disc, and a plurality of rotating rods are arranged on the rotating disc. A protective sleeve is arranged on the rotating rod.
4. The positive three-way airtightness test tooling according to claim 3, characterized in that the other end of the first screw rod is provided with a protective member. The protective member includes a second screw rod and a protective block. One end face of the protective block has a rounded edge. The other end of the first screw rod has a first thread groove. The second screw rod is fixedly connected to the protective block and is located on the other end face of the protective block. The second screw rod is threadedly connected to the first screw rod and is located in the first thread groove, and the protective block abuts against the other end of the first screw rod.
5. The positive three-way airtightness test tooling according to claim 4, characterized in that one end of the fixing ring is provided with a limiting member. The limiting member includes a support ring and a plurality of support rods. A plurality of limiting strips are arranged on the inner side of the support ring. A plurality of limiting grooves are arranged on the outer side of the first screw rod. The support ring is fixedly connected to the corresponding support rod and is located at one end of the plurality of support rods. The support ring is also sleeved on the first screw rod. The limiting strip is located in the limiting groove. The plurality of support rods are respectively fixedly connected to the fixing ring and are located at one end of the fixing ring.
6. The positive three-way airtightness test tooling according to claim 5, characterized in that adjusting members are arranged at both ends of the main rod. The adjusting member includes a rotating ring and a third screw rod. One end of the third screw rod is provided with a knob. A second thread groove is arranged in the adjusting rod. The rotating ring is fixedly connected to the third screw rod and is sleeved on the third screw rod. The rotating ring is also rotatably connected to the main rod and is located at one end of the main rod. The third screw rod is threadedly connected to the adjusting rod and is located in the second thread groove.