Knocker for detecting asbestos-free brake pad

Through the coordination of the limit and guide components with the motor drive, the problem of the asbestos-free brake pad inspection device being difficult to efficiently knock and detect, the precise knocking and stable limit of the asbestos-free brake pad is achieved, and the accuracy and efficiency of detection are improved.

CN223064967UActive Publication Date: 2025-07-04SHANDONG DOUBLE LINK BRAKE MATERIAL
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Patent Information

Application Number
CN202421606853.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-07-04
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The existing asbestos-free brake pad inspection device is difficult to efficiently tap and detect the corresponding position, which affects the accuracy of the detection results.

Method used

The limiting assembly and guide assembly are used to cooperate with the tapping assembly, and the position of the tapping assembly and the limit of the limiting assembly are adjusted through the motor drive to ensure the precise contact between the tapping ball and the asbestos-free brake pads, and efficient tapping of the corresponding position is achieved.

Benefits of technology

Accurate knocking of asbestos-free brake pads is achieved, the accuracy and efficiency of detection is improved, and the limiting effect is ensured.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223064967U_ABST
    Figure CN223064967U_ABST
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Abstract

The utility model discloses an asbestos-free brake pad inspection knocker, which relates to the field of asbestos-free brake pad inspection, solves the problem that the existing device is difficult to efficiently knock and detect corresponding positions on an asbestos-free brake pad according to requirements, and adopts the following scheme that the asbestos-free brake pad inspection knocker comprises a working table plate, the top of the working table plate is fixedly provided with a front guide assembly and a rear guide assembly which are opposite in position and a knocking assembly installed on the front guide assembly and the rear guide assembly. A main body of the knocking assembly is a second motor, and an output shaft of the second motor is fixedly sleeved with a shaft seat, a fulcrum shaft and a knocking ball at the outer end of the fulcrum shaft. According to the detection knocker for the asbestos-free brake pad, the position of the knocking assembly can be obliquely adjusted through driving of the electric cylinder base, the contact position of the knocking assembly and the asbestos-free brake pad limited on the limiting assembly is adjusted, the second motor drives the fulcrum shaft and the knocking ball to rotate and impact the asbestos-free brake pad, and the effect of knocking the corresponding position of the asbestos-free brake pad is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of asbestos-free brake pad inspection, in particular to a non-asbestos brake pad inspection knocker. Background Art

[0002] Brake pads are generally composed of steel plates, adhesive insulation layers and friction blocks. Currently, they are mostly made of NAO organic materials, which have the advantages of low noise and little wear on the brake disc. Asbestos brake pads contain asbestos. Although they have the advantages of low cost, light weight, high strength and high temperature resistance, the dust generated by friction during the braking process contains nano-level heavy metal particles. Once inhaled by the human body, the heavy metals produced by asbestos are considered to be an important source of air pollution. In many countries, the production and use of asbestos brake pads are expressly prohibited. Currently, most of the brake pads used are non-asbestos brake pads, which do not contain any asbestos components.

[0003] After searching, the application with patent number 202223097235.6 discloses a brake pad technology field, especially an asbestos-free brake pad inspection knocker, including a workbench, and also including: a knocking mechanism, the knocking mechanism is fixed on the workbench, the knocking mechanism includes a linear motor, a first cylinder, a dual-axis motor, two rotating shafts, a plurality of elastic rods and a plurality of knocking balls, the linear motor is fixed on the workbench, the first cylinder is fixed on the slider of the linear motor, the dual-axis motor is fixed on the push rod of the first cylinder, the two rotating shafts are respectively fixed on the top of the two output shafts of the dual-axis motor, the plurality of elastic rods are evenly fixed on the two rotating shafts, and the plurality of knocking balls are respectively fixed on the plurality of elastic rods. When the utility model is in use, by controlling a plurality of knocking balls, a plurality of knocking balls are used to perform a multi-directional knocking inspection on two asbestos-free brake pads, thereby inspecting the hardness of the asbestos-free brake pads;

[0004] The above application document drives the elastic rod and the knocking ball to rotate through a dual-axis motor to knock on the brake pad on the bottom side. However, due to the gravity of the elastic rod and the knocking ball, they may expand outward due to the centrifugal force as the dual-axis motor rotates, thereby affecting the accuracy of the knocking point and further affecting the accuracy of subsequent test results.

[0005] Therefore, we propose an asbestos-free brake pad inspection tapper. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides an asbestos-free brake pad inspection knocker, which solves the problem that the prior devices are difficult to perform efficient knocking detection on corresponding positions on the asbestos-free brake pad according to requirements.

[0007] To achieve the above object, the utility model is realized through the following technical solutions: An asbestos-free brake pad inspection percussion device, including a workbench plate, on which a limiting component for limiting the asbestos-free brake pad is fixedly installed, and two sets of front and rear opposite guiding components are fixedly installed on the top of the workbench plate, and a percussion component that slides obliquely is assembled in the guiding components;

[0008] The main body of the percussion component is a second motor, and a shaft seat is fixedly sleeved on the output shaft of the second motor. A support shaft is fixedly connected to the outer wall of the shaft seat, and a percussion ball is fixedly installed at the outer end of the support shaft.

[0009] Preferably, the main body of the guiding component is a guiding seat, the guiding seat is an oblique seat, and guiding grooves with the same inclination are opened on the guiding seat, and an electric cylinder seat is fixedly installed on the guiding seat;

[0010] Among them, the oblique setting of the guiding seat is convenient for adjusting the height of the percussion component thereon and the contact position between the percussion ball thereon and the asbestos-free brake pad, ensuring the subsequent percussion detection effect.

[0011] Preferably, a support is fixedly installed on the second motor, the support is slidably sleeved in the guiding groove, and the bottom end of the output shaft of the electric cylinder seat is fixedly connected to the support;

[0012] Among them, the setting of the support is convenient for it to be driven by the electric cylinder seat to slide obliquely in the guiding groove.

[0013] Preferably, the limiting component includes a sliding groove opened on the top surface of the workbench plate and a first motor fixedly installed on the side wall of the workbench plate;

[0014] Among them, the setting of the first motor and the sliding groove can provide a driving mechanism and a traveling route for limiting the asbestos-free brake pad.

[0015] Preferably, the output shaft of the first motor is fixedly connected to a lead screw column located inside the sliding groove, and a sliding seat is screw-sleeved on the lead screw column;

[0016] Among them, the setting of the lead screw column and the sliding seat is convenient for the first motor to drive it to rotate and adjust the lateral position of the sliding seat, so as to stably limit the asbestos-free brake pad through its outward expansion.

[0017] Preferably, a top column is fixedly installed on the top of the sliding seat, a plastic sleeve is fixedly sleeved on the lower half of the top column, the upper half of the top column is set as a stud, and a nut is thread-sleeved on the stud;

[0018] Among them, the setting of the nut can limit it from the top side to avoid the situation that the asbestos-free brake pad bounces and displaces during percussion.

[0019] The utility model provides an asbestos-free brake pad inspection hammer. It has the following beneficial effects:

[0020] 1. For this asbestos-free brake pad inspection hammer, through the setting of the guiding component and the knocking component, the position of the knocking component can be adjusted obliquely by driving the electric cylinder seat, adjusting its contact position with the asbestos-free brake pad limited on the limiting component, and the second motor drives the support shaft and the knocking ball to rotate and impact the asbestos-free brake pad, achieving the effect of knocking at the corresponding position, and solving the problem that the existing device is difficult to efficiently knock and detect the corresponding position on the asbestos-free brake pad according to requirements;

[0021] 2. For this asbestos-free brake pad inspection hammer, through the setting of the limiting component, the first motor can be used to drive the rotation of the lead screw column to adjust the transverse movement of the two sliding seats, and expand the limit on the asbestos-free brake pad clamped on its top side, and further limit the asbestos-free brake pad on the bottom side by rotating the screw cap from the top side to ensure the limiting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is the structural schematic diagram of the utility model;

[0023] Figure 2 is the structural schematic diagram of the limiting component of the utility model;

[0024] Figure 3 is the structural schematic diagram of the guiding component of the utility model;

[0025] Figure 4 is the structural schematic diagram of the knocking component of the utility model.

[0026] In the figure: 1. Workbench board; 2. Limiting component; 21. First motor; 22. Chute; 23. Lead screw column; 24. Sliding seat; 25. Top column; 251. Plastic sleeve; 252. Stud; 26. Screw cap; 3. Guiding component; 31. Guiding seat; 32. Guiding groove; 33. Electric cylinder seat; 4. Knocking component; 41. Second motor; 42. Support; 43. Axle seat; 44. Support shaft; 45. Knocking ball. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Please refer to Figures 1-4, an embodiment of the present utility model provides a technical solution: an asbestos-free brake pad inspection hammer, which includes a workbench plate 1. A limiting component 2 for limiting the asbestos-free brake pad is fixedly installed on the workbench plate 1. Two sets of front and rear opposite guiding components 3 are fixedly installed on the top of the workbench plate 1, and a knocking component 4 that slides obliquely is assembled in the guiding component 3; the main body of the knocking component 4 is a second motor 41. A shaft seat 43 is fixedly sleeved on the output shaft of the second motor 41. A support shaft 44 is fixedly connected to the outer wall of the shaft seat 43, and a knocking ball 45 is fixedly installed at the outer end of the support shaft 44.

[0029] The main body of the guiding component 3 is a guiding seat 31. The guiding seat 31 is an inclined seat. A guiding groove 32 with the same inclination is opened on the guiding seat 31, and an electric cylinder seat 33 is fixedly installed on the guiding seat 31; among them, the inclined setting of the guiding seat 31 is convenient for adjusting the height of the knocking component 4 thereon and the contact position between the knocking ball 45 thereon and the asbestos-free brake pad, ensuring the subsequent knocking detection effect.

[0030] A support 42 is fixedly installed on the second motor 41. The support 42 is slidably sleeved in the guiding groove 32, and the bottom end of the output shaft of the electric cylinder seat 33 is fixedly connected to the support 42; among them, the setting of the support 42 is convenient for it to be driven by the electric cylinder seat 33 to slide obliquely in the guiding groove 32.

[0031] Embodiment 2:

[0032] The limiting component 2 includes a sliding groove 22 opened on the top surface of the workbench plate 1 and a first motor 21 fixedly installed on the side wall of the workbench plate 1; among them, the settings of the first motor 21 and the sliding groove 22 can provide a driving mechanism and a traveling route for limiting the asbestos-free brake pad.

[0033] The output shaft of the first motor 21 is fixedly connected to a lead screw column 23 located inside the sliding groove 22, and a sliding seat 24 is threadedly sleeved on the lead screw column 23; among them, the settings of the lead screw column 23 and the sliding seat 24 are convenient for the first motor 21 to drive it to rotate and adjust the lateral position of the sliding seat 24, so as to stably limit the asbestos-free brake pad through its outward expansion.

[0034] A top column 25 is fixedly installed on the top of the sliding seat 24. A plastic sleeve 251 is fixedly sleeved on the lower half of the top column 25. The upper half of the top column 25 is set as a stud 252, and a screw cap 26 is threadedly sleeved on the stud 252; among them, the setting of the screw cap 26 can limit it from the top side to avoid the situation that the asbestos-free brake pad bounces and displaces during knocking.

[0035] It should be noted that: for this asbestos-free brake pad inspection hammer, through the setting of the limit component 2, the first motor 21 can be used to drive the rotation of the lead screw column 23 to adjust the horizontal movement of the two sliding seats 24, and expand the limit on the asbestos-free brake pad clamped on the top side thereof, and further limit the asbestos-free brake pad on the bottom side by rotating the screw cap 26 from the top side to ensure the limiting effect.

[0036] The working principle and usage process of the present utility model: when the device needs to work, place the asbestos-free brake pad above the two limit components 2. When there is a perforation, the screw cap 26 cooperates with the drive of the first motor 21 to perform external expansion limiting on it. When there is only a bottom groove, the first motor 21 drives the outward movement of the sliding seat 24 to perform external expansion limiting on it to ensure the limiting effect, and adjust the oblique position of the knocking component 4 by opening the guide seat 31 according to the knocking requirement, synchronously adjust the contact position between the knocking ball 45 and the asbestos-free brake pad. Finally, turn on the second motor 41 to drive the knocking ball 45 to rotate, and perform impact knocking on the contact point between it and the asbestos-free brake pad to ensure the detection effect.

[0037] The above shows and describes the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0038] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An asbestos-free brake pad inspection hammer, characterized in that: It includes a workbench plate (1), on which a limiting component (2) for limiting an asbestos-free brake pad is fixedly installed. At the top of the workbench plate (1), two sets of front and rear opposite guiding components (3) are fixedly installed, and an inclined sliding knocking component (4) is assembled in the guiding component (3). The main body of the knocking component (4) is a second motor (41). A shaft seat (43) is fixedly sleeved on the output shaft of the second motor (41). A support shaft (44) is fixedly connected to the outer wall of the shaft seat (43), and a knocking ball (45) is fixedly installed at the outer end of the support shaft (44).

2. The asbestos-free brake pad inspection percussion device according to claim 1, wherein: The main body of the guiding component (3) is a guiding seat (31). The guiding seat (31) is an inclined seat. A guiding groove (32) with the same inclination is formed on the guiding seat (31), and an electric cylinder seat (33) is fixedly installed on the guiding seat (31).

3. The asbestos-free brake pad inspection hammer according to claim 2, characterized in that: A support (42) is fixedly installed on the second motor (41). The support (42) is slidably sleeved in the guiding groove (32), and the bottom end of the output shaft of the electric cylinder seat (33) is fixedly connected to the support (42).

4. The asbestos-free brake pad inspection percussion device according to claim 1, characterized in that: The limiting component (2) includes a sliding groove (22) formed on the top surface of the workbench plate (1) and a first motor (21) fixedly installed on the side wall of the workbench plate (1).

5. An asbestos-free brake pad inspection hammer according to claim 4, characterized in that: The output shaft of the first motor (21) is fixedly connected to a lead screw column (23) located inside the sliding groove (22), and a sliding seat (24) is sleeved on the lead screw of the lead screw column (23).

6. The asbestos-free brake pad inspection hammer according to claim 5, characterized in that: A top column (25) is fixedly installed on the top of the sliding seat (24). A plastic sleeve (251) is fixedly sleeved on the lower half of the top column (25). The upper half of the top column (25) is set as a stud (252), and a screw cap (26) is threadedly sleeved on the stud (252).

Citation Information

Patent Citations

  • Knocker for detecting asbestos-free brake pad

    CN219416964U