500 kV power transmission line X-ray live flaw detection device
Through the X-ray charged flaw detection device equipped with the drone, the moving, lifting and rotating mechanisms are used to automatically detect the four transmission lines, solving the inefficiency and timeliness problems under the traditional inspection mode and achieving efficient automatic detection.
Patent Information
- Application Number
- CN202422155525.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-03
AI Technical Summary
The traditional 500kV transmission line inspection requires manual disassembly of tension clamps, which is cumbersome, time-consuming and labor-intensive, and cannot detect internal defects in time, and the detection efficiency is inefficient.
The 500kV transmission line X-ray charged flaw detection device equipped with a drone is used, and the moving, lifting and rotating mechanisms are used to combine the imaging board to realize automatic detection of four transmission lines. The drone drives the device to the detection position and uses a pulse ray machine to shoot and image.
It improves detection efficiency, can complete clear imaging of four transmission lines in one placement, timely detection of damage, reduce manual operations, and improve the automation and efficiency of detection.
Smart Images

Figure CN223065201U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circuit inspection, in particular to an X-ray live detection device for 500 kV transmission lines. Background Technique
[0002] Most of the 500 kV transmission lines in China are set with four conductors. Due to the long-term high-altitude suspension of strain clamps and compression sleeves on the transmission lines, under the action of huge tension and affected by temperature and weather factors, the steel anchor may be deformed or the steel core of the strain clamp may be broken. There are certain potential safety hazards and regular inspections are required. The traditional inspection mode requires manual disassembly of the strain clamp, and then reassembly after inspection. The process is cumbersome, time-consuming and laborious. It is not only inefficient, but also cannot detect internal defects in time, and the inspection workload is extremely large. Content of the Utility Model
[0003] The purpose of the utility model is to provide an X-ray live detection device for 500 kV transmission lines to solve the problems raised in the above background technique.
[0004] To achieve the above utility model purpose, the utility model adopts the following technical scheme:
[0005] An X-ray live detection device for 500 kV transmission lines provided by the utility model includes a device body and a drone for carrying a pulsed ray machine. The device body includes a "U"-shaped bracket, a cross frame is fixedly connected to the "U"-shaped bracket, two support rods are symmetrically and fixedly connected to the lower end of the cross frame through telescopic rods, an imaging plate is rotatably connected between the two support rods through a rotating shaft, a rotating motor is fixedly connected to one of the support rods, and the output end of the rotating motor is fixedly connected to the rotating shaft. A lifting mechanism for telescoping the telescopic rod is fixedly connected to the cross frame, and moving mechanisms for driving the imaging plate to approach the transmission line are fixedly connected to both ends of the "U"-shaped bracket. Rollers for placing on the transmission line are rotatably connected to both ends of the moving mechanism.
[0006] Further, the lifting mechanism includes fixed seats symmetrically and fixedly connected to the cross frame. A winding motor is fixedly connected to each fixed seat, a winding wheel is fixedly connected to the output end of the winding motor, and the winding wheel is connected to the bottom end of the telescopic rod through a connecting line.
[0007] Further, the moving mechanism includes a sliding block fixedly connected to the "U"-shaped bracket. A connecting rod is slidably connected through the sliding block. A rack is fixedly connected to the side of the connecting rod away from the "U"-shaped bracket. A moving motor is fixedly connected to one side of the sliding block, a gear is fixedly connected to the output end of the moving motor, and the gear meshes with the rack.
[0008] Further, rollers are rotatably connected to the positions where the sliding block contacts the connecting rod, and the rollers are abutted against the connecting rod.
[0009] Further, rollers are provided at both ends of the connecting rod and the rollers are rotatably connected.
[0010] Further, the drone is also used to drive the device body to the power transmission line to be detected, and when the drone carries a pulse ray machine, it takes a photo of the detection position for inspection.
[0011] Further, the rotation motor is used to drive the imaging plate to face the other power transmission line.
[0012] Compared with the prior art, the above one or more technical solutions have the following beneficial effects:
[0013] With the moving mechanism provided in the present utility model, the imaging plate can be driven to approach the power transmission line to be detected, making the taken imaging photos clearer and facilitating a clearer understanding of the damage condition of the power transmission line;
[0014] With the lifting mechanism provided, the imaging plate can be driven to move up and down, so as to complete the detection of the upper and lower two power transmission lines on the same side during one placement process;
[0015] With the cooperation of the rotation motor and the lifting mechanism provided, when the lifting mechanism moves the imaging plate below the lower power transmission line, the rotation motor drives the imaging plate to rotate, so that the imaging plate faces the power transmission line on the other side for detecting the power transmission line on the other side;
[0016] With the drone provided, the device body is driven to the power transmission line to be detected, and then the drone carries a pulse ray machine to take an imaging photo of the power transmission line to be detected. A single drone can detect four power transmission lines with one placement of the device body, greatly improving the detection efficiency.
[0017] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The attached drawings forming a part of this specification are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model.
[0019] Figure 1 is the overall structural schematic diagram of the present utility model;
[0020] Figure 2 is the structural schematic diagram of the device body of the present utility model;
[0021] Figure 3 is a schematic structural view of the lifting mechanism of the present utility model;
[0022] Figure 4 is a schematic structural view of the moving mechanism of the present utility model;
[0023] Figure 5 is a schematic connection structure view of the rotating motor and the imaging plate of the present utility model;
[0024] Figure 6 is a schematic view of detecting the upper transmission line of the present utility model;
[0025] Figure 7 is a schematic view of detecting the lower transmission line of the present utility model.
[0026] In the figure:
[0027] 1, device body; 2, unmanned aerial vehicle; 3, "U"-shaped bracket; 4, cross frame; 5, telescopic rod; 6, support rod; 7, rotating shaft; 8, imaging plate; 9, rotating motor; 10, roller; 11, fixed seat; 12, winding motor; 13, winding wheel; 14, sliding block; 15, connecting rod; 16, rack; 17, moving motor; 18, gear; 19, roller shaft. Specific embodiments
[0028] In order to enable those skilled in the art of the present technology to better understand the solution of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present application.
[0029] Please refer to Figures 1 to 7 , the present utility model provides a 500 kV transmission line X-ray live detection device, including a device body 1 and an unmanned aerial vehicle 2 for carrying a pulsed ray machine. The device body 1 includes a "U"-shaped bracket 3. A cross frame 4 is fixedly connected to the "U"-shaped bracket 3. The lower end of the cross frame 4 is symmetrically and fixedly connected with support rods 6 through telescopic rods 5. An imaging plate 8 is rotatably connected between the two support rods 6 through a rotating shaft 7. A rotating motor 9 is fixedly connected to one of the support rods 6, and the output end of the rotating motor 9 is fixedly connected to the rotating shaft 7. A lifting mechanism for telescoping the telescopic rod 5 is fixedly connected to the cross frame 4. Moving mechanisms for driving the imaging plate 8 to approach the transmission line are fixedly connected to both ends of the "U"-shaped bracket 3. Rollers 11 for placing on the transmission line are rotatably connected to both ends of the moving mechanism.
[0030] Most of the 500 kV transmission lines in China are set with four conductors. This device can perform live flaw detection operations through a single unmanned aerial vehicle (UAV) 2. First, the UAV 2 drives the device body 1 to the transmission line to be detected, and the rollers 11 are placed on the upper two transmission lines to be detected. After that, the UAV 2 returns and moves to the imaging plate 8 with the pulsed ray machine on board. The pulsed ray machine emits X-rays to take images of the transmission line to be detected, and the damage condition of the transmission line is detected. The imaging plate 8 is driven by the moving mechanism to approach the transmission line to be detected, so that the taken imaging photos can be clearer and it is easier to clearly understand the damage condition of the transmission line. When the detection of one transmission line above is completed, the telescopic rod is extended by the lifting mechanism, so that the support rod descends. The descent of the support rod drives the imaging plate 8 to descend to the lower transmission line, and then the lower transmission line is imaged. After completion, the telescopic rod is extended again by the lifting mechanism, and the imaging plate 8 is located below the lower two transmission lines. The rotation motor 9 is started to drive the rotating shaft 7 to rotate. The rotation of the rotating shaft 7 drives the imaging plate 8 to rotate, so that the imaging plate 8 faces the transmission line on the other side. The same as the above process, the two transmission lines on the other side are detected. The detection of the four transmission lines is completed in one placement, and the detection task can be completed by a single UAV 2, greatly improving the detection efficiency.
[0031] Please refer to Figure 3 As shown in, the lifting mechanism includes fixed seats 11 symmetrically and fixedly connected to the cross frame 4. Each fixed seat 11 is fixedly connected with a winding motor 12. The output end of the winding motor 12 is fixedly connected with a winding wheel 13. The winding wheel 13 is connected to the bottom end of the telescopic rod 5 through a connecting line.
[0032] When it is necessary to detect the lower transmission line, the winding motor 12 is started. The winding motor 12 rotates to drive the winding wheel 13 to rotate, and the connecting line is unwound. Under the action of the gravity of the imaging plate 8 itself, the telescopic rod extends, and the imaging plate 8 moves downward to the lower transmission line, so as to facilitate the imaging of the lower transmission line. When it is necessary for the imaging plate 8 to be located above, the winding motor 12 is started. The winding motor 12 rotates to drive the winding wheel 13 to rotate, and the connecting line is wound up, so that the connecting line drives the telescopic rod to move upward, thereby driving the imaging plate 8 to move upward, so that the detection of the upper and lower two transmission lines on the same side can be completed in one placement.
[0033] Please refer to Figure 4 As shown in, the moving mechanism includes a sliding block 14 fixedly connected to the "U"-shaped bracket 3. A connecting rod 15 is slidably connected through the sliding block 14. A rack 16 is fixedly connected to the side of the connecting rod 15 away from the "U"-shaped bracket 3. A moving motor 17 is fixedly connected to one side of the sliding block 14. The output end of the moving motor 17 is fixedly connected with a gear 18. The gear 18 meshes with the rack 16.
[0034] After the device body 1 is placed on the transmission line, start the moving motor 17. The moving motor 17 drives the gear 18 to rotate. The rotation of the gear 18 causes the sliding block 14 to move through the rack 16 engaged therewith. The movement of the sliding block 14 drives the "U"-shaped bracket 3 to move. The movement of the "U"-shaped bracket 3 drives the cross frame 4 to move. The movement of the cross frame 4 drives the telescopic rod to move. The movement of the telescopic rod drives the support rod 6 to move. The movement of the support rod 6 drives the imaging plate 8 to approach the transmission line, thereby making the imaging of the pulse ray machine clearer and facilitating a clearer understanding of the damage condition of the transmission line.
[0035] Please refer to Figure 4 At the positions where the sliding block 14 contacts the connecting rod 15, roller shafts 19 are rotatably connected. The roller shafts 19 abut against the connecting rod 15. The sliding block 14 and the connecting rod 15 are in contact through the roller shafts 19, reducing the friction between the sliding block 14 and the connecting rod 15 and making the movement of the sliding block 14 smoother and more stable.
[0036] Please refer to Figure 2 Both ends of the connecting rod 15 are provided with the rollers 11 and the rollers 11 are rotatably connected. When the rollers 11 are placed on the transmission line, the connecting rod 15 can be supported, thereby supporting the entire device body 1.
[0037] Please refer to Figure 1 、 Figure 6 and Figure 7 The drone 2 is also used to drive the device body 1 to the transmission line to be detected. When the drone 2 carries the pulse ray machine, it takes pictures and detects the detection position. Using a single drone 2 can complete the entire flaw detection.
[0038] Please refer to Figure 5 The rotating motor 9 is used to drive the imaging plate 8 to face the other transmission line, and the flaw detection of four transmission lines can be completed in one placement process.
[0039] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A 500 kV transmission line X-ray live flaw detection device, comprising a device body (1) and a drone (2) for carrying a pulsed ray machine, characterized in that, The device body (1) includes a "U"-shaped bracket (3), a cross frame (4) is fixedly connected to the "U"-shaped bracket (3), the lower end of the cross frame (4) is symmetrically and fixedly connected with support rods (6) through telescopic rods (5), an imaging plate (8) is rotatably connected between the two support rods (6) through a rotating shaft (7), a rotating motor (9) is fixedly connected to one of the support rods (6), the output end of the rotating motor (9) is fixedly connected to the rotating shaft (7), a lifting mechanism for telescoping the telescopic rod (5) is fixedly connected to the cross frame (4), both ends of the "U"-shaped bracket (3) are fixedly connected with moving mechanisms for driving the imaging plate (8) to approach the transmission line, and rollers (10) for placing on the transmission line are rotatably connected to both ends of the moving mechanism.
2. The 500 kV transmission line X-ray live flaw detection device according to claim 1, characterized in that, The lifting mechanism includes fixed seats (11) symmetrically and fixedly connected to the cross frame (4), a winding motor (12) is fixedly connected to each fixed seat (11), the output end of the winding motor (12) is fixedly connected with a winding wheel (13), and the winding wheel (13) is connected to the bottom end of the telescopic rod (5) through a connecting line.
3. A 500 kV transmission line X-ray live flaw detection device according to claim 1, characterized in that, The moving mechanism includes a sliding block (14) fixedly connected to the "U"-shaped bracket (3), a connecting rod (15) is slidably connected through the sliding block (14), a rack (16) is fixedly connected to the side of the connecting rod (15) away from the "U"-shaped bracket (3), a moving motor (17) is fixedly connected to one side of the sliding block (14), the output end of the moving motor (17) is fixedly connected with a gear (18), and the gear (18) meshes with the rack (16).
4. A 500 kV transmission line X-ray live flaw detection device according to claim 3, characterized in that, Rollers (19) are rotatably connected to the positions where the sliding block (14) contacts the connecting rod (15), and the rollers (19) are abutted against the connecting rod (15).
5. The X-ray live detection device for 500 kV transmission lines according to claim 3, wherein, The rollers (10) are provided at both ends of the connecting rod (15) and are rotatably connected.
6. The 500 kV transmission line X-ray live detection device according to claim 1, characterized in that, The drone (2) is also used to drive the device body (1) to the transmission line to be detected, and the drone (2) takes a photo detection of the detection position when carrying a pulsed ray machine.
7. A 500 kV transmission line X-ray live flaw detection device according to claim 1, characterized in that, The rotating motor (9) is used to drive the imaging plate (8) to face the other transmission line.