High-shear homogenizing emulsification tank with temperature control function

By introducing heat dissipation blocks and single-rotary reciprocating screw structures into the high-shear homogeneous emulsification tank, combined with servo motor drive, rapid cooling and expanded emulsification range are achieved, the problems of low cooling efficiency and limited emulsification range are solved, and the overall efficiency of the emulsification tank is improved.

CN223069355UActive Publication Date: 2025-07-08DONGGUAN ZHONGHUI OIL CO LTD
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Patent Information

Application Number
CN202422255396.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-08
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

When the existing high-shear homogenized emulsification tanks emulsify oil for flower cake crusts in the food field, they need to be cooled statically after heating the wire, which has low cooling efficiency and cannot achieve temperature control, which reduces the emulsification efficiency.

Method used

The heat dissipation block and a single-rotation reciprocating screw structure are designed, and the heat dissipation block is driven to slide or rotate outside the tank by using a servo motor to achieve rapid heat derivation; at the same time, the servo motor drives the cooperation between the rotating rod and the emulsification slice to expand the emulsification range.

Benefits of technology

The cooling efficiency and emulsification range of the emulsification tank are improved, and the temperature control and emulsification efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high shear homogeneous emulsification tank with a temperature control function, which comprises a tank body and supporting legs, the three supporting legs are mounted on the outer side of the bottom of the tank body through screws, a sealing cover is mounted on the top of the tank body through sealing bolts, a servo motor is mounted at the top end of the sealing cover through screws, and the servo motor is connected with the tank body. The output end of the servo motor is connected with a rotating rod, and meanwhile the rotating rod penetrates and extends to the inner side of the bottom of the tank body. According to the high-shear homogenizing emulsifying tank with the temperature control function, the heat dissipation blocks are arranged, the three heat dissipation blocks are slidably installed in the grooves in the outer side of the tank body in a penetrating mode, and then the inner sides of the three heat dissipation blocks are connected to the inner side wall of the tank body in an attached mode; the three heat dissipation blocks are only required to move up and down on the outer side of the tank body in a reciprocating manner, so that heat in the tank body can be conducted to the outer side of the tank body through the three heat dissipation blocks, and the cooling efficiency of the tank body can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsifying tanks, in particular to a high-shear homogenizing emulsifying tank with a temperature control function. Background Art

[0002] The high-shear homogenizing emulsifying tank is an advanced mixing, dispersing, emulsifying and dissolving equipment. Because it has the characteristics of compact structure, small volume, light weight, easy operation, stable operation, low noise, high efficiency, energy saving, safety and hygiene, it is widely used in the fields of food, chemical industry, cosmetics, medicine, papermaking, etc.;

[0003] When the high-shear homogenizing emulsifying tank is used for emulsifying and processing the special oil for flower cake crust in the food field, basically the special oil inside is heated by a heating wire. However, when cooling is required, most of the time it is cooled by static cooling, which is very time-consuming and laborious, reduces the cooling efficiency of the emulsifying pipe, and cannot control the temperature of the emulsifying tank;

[0004] In order to overcome the above defects, in the prior art 1 (a Chinese patent with the application number CN202221585874.4 and the application date of June 23, 2022), an emulsifying tank with a temperature control device, through the cooperation of a designed heating mechanism and a temperature sensor, the heated water will flow between the heat preservation outer shell and the device inner shell, so that the whole emulsifying tank is heated evenly. By installing baffles between the heat preservation outer shell and the device inner shell, the hot water output from the output pipeline will flow fully between the heat preservation outer shell and the device inner shell, and finally flow back to the heating mechanism through the return pipeline;

[0005] Although the prior art can control the temperature of the emulsifying tank, thereby controlling the temperature of the processed materials, better cooperating with the emulsifying tank for emulsifying processing, and improving the emulsifying efficiency of the emulsifying tank, the existing emulsifying tank cannot expand the emulsifying range of the emulsifying head when performing emulsifying processing through the emulsifying head, so a longer emulsifying time is required for emulsifying processing, reducing the emulsifying efficiency of the emulsifying tank;

[0006] Therefore, we propose a high-shear homogenizing emulsifying tank with a temperature control function that can well solve the above problems. Content of the Utility Model

[0007] The purpose of the present utility model is to provide a high-shear homogenizing emulsifying tank with a temperature control function, so as to solve the problem proposed in the above-mentioned background technology that when the high-shear homogenizing emulsifying tank in the market emulsifies and processes the special oil for the flower cake crust in the food field, basically the special oil inside is heated by a heating wire, but when it needs to be cooled, most of the time it is cooled by the way of static cooling, which is very time-consuming and laborious, reduces the cooling efficiency of the emulsifying pipe, and cannot control the temperature of the emulsifying tank.

[0008] To achieve the above purpose, the present utility model provides the following technical solutions: A high-shear homogenizing emulsifying tank with a temperature control function, including a tank body and support legs, wherein the three support legs are installed on the outer side of the bottom of the tank body by screws, and the three support legs are in an inclined shape;

[0009] It further includes: A sealing cover is installed on the top of the tank body by a sealing bolt, and a servo motor is installed on the top end of the sealing cover by screws. The output end of the servo motor is connected to a rotating rod, and at the same time, the rotating rod penetrates and extends to the inner side of the bottom of the tank body. And a feed pipe is installed through the top groove of the sealing cover in a sealed manner. Three heat dissipation blocks are installed through the grooves on the outer side of the tank body in a sliding manner, and the inner sides of the three heat dissipation blocks are attached to the outer wall of the tank body. At the same time, the three heat dissipation blocks are arranged at equal intervals, and three heating wires are arranged at equal intervals on the inner side of the tank body.

[0010] Preferably, three single-thread reciprocating lead screws are arranged through the grooves on the outer side of the tank body, and the structures of the three single-thread reciprocating lead screws are the same, and the outer sides of the three single-thread reciprocating lead screws are all threadedly penetrated and connected with heat dissipation blocks.

[0011] Preferably, three sub-gears are rotatably installed through the grooves inside the sealing cover, and the diameters of the three sub-gears are the same, and the inside of the three sub-gears are all penetrated and connected with single-thread reciprocating lead screws.

[0012] Preferably, the output end of the servo motor is penetrated and connected with a main gear, and at the same time, the main gear is rotatably installed inside the sealing cover, and the outer side of the main gear is meshed and connected with three sub-gears.

[0013] Preferably, three positioning rods are installed through the grooves on the inner side of the bottom of the tank body, and the inner sides of the three positioning rods correspond to the rotating rod.

[0014] Preferably, a socket is installed through the groove at the bottom of the rotating rod in a sliding manner, and a circle of emulsifying slices is installed on the outer side of the socket in a positioning manner.

[0015] Preferably, a circle of first extrusion balls is arranged at equal intervals at the bottom of the socket, and a circle of second extrusion balls corresponds to the bottom of the circle of first extrusion balls. At the same time, a circle of second extrusion balls is arranged at equal intervals on the outer side of the bottom of the tank body.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] (1) There is a heat dissipation block. Three heat dissipation blocks are installed through sliding in a groove on the outer side of the tank body, and then the inner sides of the three heat dissipation blocks are adhesively connected to the inner side wall of the tank body. When it is necessary to quickly cool and conduct heat of the heated tank body, only need to move the three heat dissipation blocks to reciprocate up and down on the outer side of the tank body, so that the heat inside the tank body can be transferred to the outer side of the tank body through the three heat dissipation blocks by heat conduction, thereby improving the cooling efficiency of the tank body, which is more time-saving and labor-saving;

[0018] (2) Further, three single - rotation reciprocating lead screws are installed through rotation in a groove on the outer side of the tank body, and then heat dissipation blocks are threadedly penetrated and connected on the outer sides of the three single - rotation reciprocating lead screws. When it is necessary to conduct heat of the heat inside the tank body, only need to drive the three heat dissipation blocks to reciprocate up and down on the outer side of the tank body through the three rotating single - rotation reciprocating lead screws to achieve heat conduction of the heat inside the tank body, and the practicability is better;

[0019] (3) Even further, three secondary gears are installed through rotation in a groove inside the sealing cover, and then a main gear is meshed and connected inside the two secondary gears. When the servo - motor drives the main gear to rotate, the main gear will simultaneously drive the three secondary gears to rotate inside the sealing cover, and then drive the single - rotation reciprocating lead screws connected through the three main gears to rotate, so as to drive the three single - rotation reciprocating lead screws to rotate automatically, thereby realizing automatic cooling and temperature reduction of the tank body, and the practicability is better;

[0020] (4) There is a positioning rod. Three positioning rods are installed through bolts at the inner bottom of the tank body, and then there are rotating rods corresponding to the inner sides of the three positioning rods. When the servo - motor drives the sleeve seat connected to the bottom of the rotating rod to drive the emulsifying slicer to mix and disperse the material, the three positioning rods can protect the rotating emulsifying slicer;

[0021] (5) Further, a circle of second extrusion balls is arranged at the bottom of the tank body, and a circle of first extrusion balls is arranged at equal intervals at the bottom of the sleeve seat. When the sleeve seat drives the emulsifying slicer to emulsify the material, the rotating sleeve seat will collide with the circle of second extrusion balls through the circle of first extrusion balls. At this time, the sleeve seat can be driven to swing and lift in position at the bottom of the rotating rod, thereby expanding the emulsifying processing range of the emulsifying slicer and improving the emulsifying efficiency of the tank body. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a three - dimensional structural schematic diagram of the present utility model;

[0023] Figure 2 is a partial three - dimensional structural schematic diagram of the tank body and the rotating rod of the present utility model;

[0024] Figure 3 This is a partial three-dimensional structure diagram of the tank body and heating wire of the present utility model;

[0025] Figure 4 This is a top-down three-dimensional structure diagram of the sealing cover of the present utility model;

[0026] Figure 5 This is a partial three-dimensional structure diagram of the tank body and the rotating rod of the present utility model;

[0027] Figure 6 This is the present utility model Figure 5 The enlarged structure diagram at position A in;

[0028] Figure 7 This is a three-dimensional structure diagram of the single-spiral reciprocating lead screw, main gear and auxiliary gear of the present utility model.

[0029] In the figure: 1. Tank body; 2. Support leg; 3. Sealing cover; 4. Servo motor; 5. Feed pipe; 6. Single-spiral reciprocating lead screw; 7. Heat dissipation block; 8. Rotating rod; 9. Positioning rod; 10. Socket; 11. Emulsifying slice; 12. Heating wire; 13. Main gear; 14. Auxiliary gear; 15. First extrusion ball; 16. Second extrusion ball. Specific embodiments

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] The present utility model provides the following technical solutions:

[0032] Embodiment 1, to solve the problem that most existing emulsifying tanks are cooled by static cooling when they need to be cooled, and the temperature of the emulsifying tank cannot be controlled, discloses:

[0033] The tank body 1 and the support legs 2, wherein the three support legs 2 are installed on the outer side of the bottom of the tank body 1 by screws, and the three support legs 2 are in an inclined shape;

[0034] It further includes: A sealing cover 3 is installed on the top sealing bolt of the tank body 1, and a servo motor 4 is installed on the top of the sealing cover 3 by screws. The output end of the servo motor 4 is connected to a rotating rod 8. At the same time, the rotating rod 8 extends through to the inner side of the bottom of the tank body 1. And a feed pipe 5 is installed through the top slot of the sealing cover 3 in a sealed manner. Three heat dissipation blocks 7 are installed through the slots on the outer side of the tank body 1 in a sliding manner. The inner sides of the three heat dissipation blocks 7 are in contact with the outer wall of the tank body 1. At the same time, the three heat dissipation blocks 7 are arranged at equal intervals. At the same time, three heating wires 12 are arranged at equal intervals inside the tank body 1.

[0035] Three single - rotation reciprocating lead screws 6 are arranged through the slots on the outer side of the tank body 1. The structures of the three single - rotation reciprocating lead screws 6 are the same. And the outer sides of the three single - rotation reciprocating lead screws 6 are all threadedly connected to the heat dissipation blocks 7. Three secondary gears 14 are installed through the slots in the sealing cover 3 in a rotatable manner. The diameters of the three secondary gears 14 are the same. And the inner sides of the three secondary gears 14 are all connected to the single - rotation reciprocating lead screws 6 through the slots.

[0036] The output end of the servo motor 4 is connected through a main gear 13. At the same time, the main gear 13 is rotatably installed inside the sealing cover 3. And the outer side of the main gear 13 is meshed with three secondary gears 14.

[0037] As Figures 1-7 shown, when the tank body 1 needs to be cooled after heating the material during emulsification processing, the servo motor 4 can drive the three secondary gears 14 meshed with the outer side of the main gear 13 to rotate. Because the single - rotation reciprocating lead screws 6 are connected through the inner sides of the three secondary gears 14, the heat dissipation blocks 7 threadedly connected to the outer sides of the three single - rotation reciprocating lead screws 6 can be driven to slide through the outer side of the tank body 1. At this time, the three sliding heat dissipation blocks 7 will quickly cool and conduct the heat inside the tank body 1 through heat conduction, improving the overall cooling efficiency of the tank body 1 and realizing the temperature control of the tank body 1.

[0038] Embodiment 2, different from Embodiment 1, can improve the emulsification range of the emulsification slice 11, thereby improving the emulsification efficiency of the emulsification slice 11, and discloses:

[0039] Three positioning rods 9 are installed through the slots on the inner side of the bottom of the tank body 1. The inner sides of the three positioning rods 9 correspond to the rotating rod 8. A socket 10 is installed through the slot at the bottom of the rotating rod 8 in a sliding manner. And a circle of emulsification slices 11 is installed on the outer side of the socket 10 in a positioning manner.

[0040] A circle of first extrusion balls 15 is arranged at equal intervals at the bottom of the socket 10. The bottom of the circle of first extrusion balls 15 corresponds to a circle of second extrusion balls 16. At the same time, the circle of second extrusion balls 16 is arranged at equal intervals on the outer side of the bottom of the tank body 1.

[0041] As Figures 1-6As shown in the figure, when the servo motor 4 drives the socket 10 connected to the bottom of the rotating rod 8 to drive the emulsifying slicer 11 to emulsify the material, the rotating socket 10 will collide with a circle of second extrusion balls 16 arranged at the bottom of the tank body 1 through a circle of first extrusion balls 15 arranged at its bottom. At this time, the colliding socket 10 will reciprocally move up and down at the bottom of the rotating rod 8, expanding the emulsifying range of the emulsifying slicer 11 and improving the emulsifying efficiency of the tank body 1.

[0042] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or equivalently replace some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A high-shear homogenizing emulsifying tank with temperature control function, comprising a tank body (1) and support legs (2), wherein three support legs (2) are installed on the outer side of the bottom of the tank body (1) by screws, and the three support legs (2) are in an inclined shape; It is characterized in that It further includes: A sealing cover (3) is installed on the top of the tank body (1) by sealing bolts, and a servo motor (4) is installed on the top of the sealing cover (3) by screws. The output end of the servo motor (4) is connected to a rotating rod (8), and the rotating rod (8) extends through to the inner side of the bottom of the tank body (1). An inlet pipe (5) is installed through the top slot of the sealing cover (3) in a sealed manner; Three heat dissipation blocks (7) are installed through the outer side slots of the tank body (1) in a sliding manner. The inner sides of the three heat dissipation blocks (7) are in contact with the outer wall of the tank body (1). The three heat dissipation blocks (7) are arranged at equal intervals. Three heating wires (12) are arranged at equal intervals inside the tank body (1).

2. The high-shear homogenizing emulsifying tank with a temperature control function according to claim 1, characterized in that: Three single-thread reciprocating lead screws (6) are arranged through the outer side slots of the tank body (1). The three single-thread reciprocating lead screws (6) have the same structure, and the outer sides of the three single-thread reciprocating lead screws (6) are all threadedly connected to the heat dissipation blocks (7).

3. A high-shear homogenizing emulsifying tank with a temperature control function according to claim 2, characterized in that: Three sub-gears (14) are installed through the inner slots of the sealing cover (3) in a rotating manner. The three sub-gears (14) have the same diameter, and the inner slots of the three sub-gears (14) are all connected to the single-thread reciprocating lead screws (6) through.

4. A high-shear homogeneous emulsifying tank with a temperature control function according to claim 3, characterized in that: The output end of the servo motor (4) is connected to a main gear (13) through. The main gear (13) is installed in the inner part of the sealing cover (3) in a rotating manner, and the outer side of the main gear (13) is meshed with three sub-gears (14).

5. A high-shear homogenizing emulsifying tank with a temperature control function according to claim 1, characterized in that: Three positioning rods (9) are installed through the inner slots of the bottom of the tank body (1). The inner sides of the three positioning rods (9) correspond to the rotating rod (8).

6. The high-shear homogenizing emulsifying tank with a temperature control function according to claim 5, wherein: A socket (10) is installed through the bottom slot of the rotating rod (8) in a sliding manner. A circle of emulsifying slices (11) is installed on the outer side of the socket (10) in a positioning manner.

7. A high-shear homogenizing emulsifying tank with a temperature control function according to claim 6, characterized in that: A circle of first extrusion balls (15) is arranged at equal intervals at the bottom of the socket (10). The bottom of the circle of first extrusion balls (15) corresponds to a circle of second extrusion balls (16). The circle of second extrusion balls (16) is arranged at equal intervals on the outer side of the bottom of the tank body (1).

Citation Information

Patent Citations

  • Emulsifying tank with temperature control device

    CN218422189U