Stirring structure for producing high-strength hardening agent

Abstract

The utility model relates to the field of stirring devices, in particular to a stirring structure for producing a high-strength hardening agent. The technical problems that in the process of stirring to produce the high-strength hardening agent, used raw materials contain a large number of large-size blocks, the blocks are not only low in melting speed but also easy to settle due to gravity, so that the material stirring efficiency is often influenced, and the stirred hardening agent is often high in viscosity and not easy to clean are solved. According to the technical scheme, the stirring structure for producing the high-strength hardening agent comprises a containing assembly, a positioning assembly, a stirring assembly and a discharging assembly. By arranging the crushing and stirring assembly and the cleaning assembly, the equipment can crush block masses with large sizes in the process of stirring a hardening agent, so that the efficiency of melting and uniformly stirring materials is improved, and the equipment can automatically clean the interior, so that the stirring efficiency of the equipment is prevented from being reduced, and the service life of the equipment is prolonged. And the service life of the equipment is prolonged.

Description

Technical Field

[0001] The utility model relates to the field of stirring devices, in particular to a stirring structure for producing high-strength hardeners. Background Art

[0002] With the development of modern industry, the performance requirements for materials are getting higher and higher. Especially for structural materials in fields such as construction, bridges, and tunnels, they need to have characteristics such as high strength and durability. To meet these requirements, researchers have been looking for new materials and production processes. Among them, high-strength hardeners, as a commonly used material, can significantly improve the strength and durability of composite materials such as concrete. The raw materials for making high-strength hardeners often contain a large number of large-volume lumps. Because of their slow melting speed and being more likely to settle due to gravity, they often affect the efficiency of material stirring, and the stirred hardeners often have high viscosity and are not easy to clean. Content of the Utility Model

[0003] In order to overcome the problem that in the process of stirring to produce high-strength hardeners, the raw materials used contain a large number of large-volume lumps. These lumps not only have a slow melting speed but are also more likely to settle due to gravity. Therefore, they often affect the efficiency of material stirring, and the stirred hardeners often have high viscosity and are not easy to clean.

[0004] The technical solution of the utility model is: a stirring structure for producing high-strength hardeners, including a containing component, a positioning component, a stirring component, and a discharging component; a positioning component is arranged at the upper end of the containing component; a stirring component for stirring materials is installed in the positioning component; a discharging component for controlling discharging is arranged at the lower end of the stirring component.

[0005] Preferably, the containing component is used to contain materials, the positioning component is used to install and fix the stirring component, the stirring component is used to stir materials to produce hardeners, and the discharging component is used to control discharging.

[0006] Preferably, the containing component includes a stirring tank, installation grooves, ultrasonic vibrators, docking grooves, and discharging ports; a plurality of installation grooves are formed in the wall shell of the stirring tank; ultrasonic vibrators are fixedly connected in the installation grooves; a discharging port is formed at the bottom end of the stirring tank; discharging ports are arranged at the front and rear ends of the docking groove. After emptying the hardener in the stirring tank, add clean water to the stirring tank and start the ultrasonic vibrators to generate a large number of air bubbles bombarding the remaining materials in the clean water. At the same time, drive the first motor to rotate the rotating frame to scrape the remaining materials sticking to the inner wall of the stirring tank through the diversion scraper blades, so that the remaining materials fall off to complete the cleaning of the inner wall of the stirring tank.

[0007] Preferably, the positioning component includes a mounting cover, an annular groove, and a docking ring; the upper end of the mixing tank is docked with the mounting cover; the mounting cover is provided with an annular groove; the lower end of the mounting cover is fixedly connected with the docking ring. The docking ring is used to assist the mounting cover in docking with the upper end of the mixing tank, and the second motor displaces in the annular groove when the rotating frame rotates.

[0008] Preferably, the stirring component includes a first motor, a rotating frame, a second motor, a first gear, a second gear, a crushing roller, a fixed column, stirring blades, a diversion shovel blade, a first pulley plate, and a second pulley plate; the first motor is installed inside the mounting cover; the lower end of the first motor is rotationally connected with the rotating frame through a connecting shaft and a coupling; second motors are arranged on both sides of the first motor. While the first motor rotates the rotating frame, the second motor rotates the two crushing rollers through the first gear and the second gear to crush larger lumps.

[0009] Preferably, the lower ends of the second motors are both rotationally connected with the first gears through connecting shafts and couplings; the second gears are meshed with one side of the first gears; the lower ends of the first gear and the second gear are both connected with the crushing rollers through connecting shafts, and the first gear and the second gear are both rotationally connected with the rotating frame inside the rotating frame. When the rotating frame rotates, the diversion shovel blade guides the materials near the inner wall of the mixing tank towards the middle of the two crushing rollers, and the stirring blades provide the power for the materials to float upward.

[0010] Preferably, the fixed column is fixedly connected to the rotating frame; the stirring blades are fixedly connected to the front and rear ends of the fixed column; the diversion shovel blades are fixedly connected to both sides of the rotating frame; the first pulley plates fixedly connected to the lower ends of the rotating frame are arranged on one side of the diversion shovel blades; the second pulley plates are fixedly connected to the lower ends of the diversion shovel blades. The lower end of the rotating frame is placed on the upper end of the mixing tank body through the first pulley plate, and the first pulley plate and the second pulley plate are used to disperse the pressure of the rotating frame on the mixing tank and reduce the friction between the rotating frame and the mixing tank.

[0011] Preferably, the discharging component includes a bottom plate, a valve plate, a funnel, and a fixing frame; the bottom plate is fixedly connected to the lower end of the mixing tank; the valve plate is installed inside the bottom plate; the funnel is fixedly connected to the lower end of the bottom plate; the fixing frames fixed to the bottom plate are arranged at the front and rear ends of the funnel. After the hardener is stirred, the valve plate is opened to allow the hardener to leave the mixing tank from the funnel.

[0012] The beneficial effects of the present utility model are as follows:

[0013] 1. By arranging the crushing and stirring component and the cleaning component, the equipment can crush larger lumps during the process of stirring the hardener, so as to improve the efficiency of material melting and uniform stirring, and the equipment can clean the inside by itself, thereby avoiding the decline of the stirring efficiency of the equipment and prolonging the service life of the equipment;

[0014] 2. After adding the materials into the mixing tank, while the rotating frame is rotated by the first motor, the second motor rotates the two crushing rollers through the first gear and the second gear to crush the larger lumps. When the rotating frame rotates, the diversion blade guides the materials near the inner wall of the mixing tank towards the middle of the two crushing rollers, and the mixing blades provide the upward power for the materials. At the same time, the lower end of the rotating frame is placed on the upper end of the mixing tank body through the first pulley plate. The first pulley plate and the second pulley plate are used to disperse the pressure of the rotating frame on the mixing tank and reduce the friction between the rotating frame and the mixing tank, so as to crush the larger lumps and improve the efficiency of material melting and uniform mixing;

[0015] 3. After emptying the hardener in the mixing tank, add clean water into the mixing tank and start the ultrasonic oscillator to generate a large number of air bubbles bombarding the remaining materials in the clean water. At the same time, drive the first motor to rotate the rotating frame to scrape off the remaining materials adhering to the inner wall of the mixing tank through the diversion blade, so that the remaining materials fall off to complete the cleaning of the inner wall of the mixing tank, avoiding the decline of the stirring efficiency of the equipment and prolonging the service life of the equipment. Description of the Drawings

[0016] Figure 1 Shows the overall structural schematic diagram of the present utility model;

[0017] Figure 2 Shows the structural schematic diagram of the mixing tank of the present utility model;

[0018] Figure 3 Shows the structural schematic diagram of the mounting cover of the present utility model;

[0019] Figure 4 Shows the structural schematic diagram of the annular groove of the present utility model;

[0020] Figure 5 Shows the structural schematic diagram of the first motor of the present utility model;

[0021] Figure 6 Shows the structural schematic diagram of the rotating frame of the present utility model;

[0022] Figure 7 Shows the structural schematic diagram of the crushing roller of the present utility model;

[0023] Figure 8 Shows the structural schematic diagram of the funnel of the present utility model.

[0024] Description of the reference numerals in the drawings: 1. Accommodating component; 2. Positioning component; 3. Stirring component; 4. Discharging component; 101. Stirring tank; 102. Installation groove; 103. Ultrasonic vibrator; 104. Docking groove; 105. Discharge port; 201. Installation cover; 202. Annular groove; 203. Docking ring; 301. First motor; 302. Rotating frame; 303. Second motor; 304. First gear; 305. Second gear; 306. Crushing roller; 307. Fixed column; 308. Stirring blade; 309. Flow guiding shovel; 310. First pulley plate; 311. Second pulley plate; 401. Bottom plate; 402. Valve plate; 403. Hopper; 404. Fixed frame. Detailed implementation manners

[0025] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0026] Please refer to Figure 1-4 , the present utility model provides an embodiment: a stirring structure for the production of high-strength hardener, including an accommodating component 1, a positioning component 2, a stirring component 3, and a discharging component 4; a positioning component 2 is arranged at the upper end of the accommodating component 1; a stirring component 3 for stirring materials is installed in the positioning component 2; a discharging component 4 for controlling discharging is arranged at the lower end of the stirring component 3. The accommodating component 1 is used for accommodating materials, the positioning component 2 is used for installing and fixing the stirring component 3, the stirring component 3 is used for stirring materials to produce hardener, and the discharging component 4 is used for controlling discharging. The accommodating component 1 includes a stirring tank 101, an installation groove 102, an ultrasonic vibrator 103, a docking groove 104, and a discharge port 105; a plurality of installation grooves 102 are formed in the wall of the stirring tank 101; ultrasonic vibrators 103 are fixedly connected in the installation grooves 102; a discharge port 105 is formed at the bottom end of the stirring tank 101; discharge ports 105 are arranged at the front and rear ends of the docking groove 104. After emptying the hardener in the stirring tank 101, add clean water into the stirring tank 101 and start the ultrasonic vibrator 103 to generate a large number of air bubbles bombarding the remaining materials in the clean water. At the same time, drive the first motor 301 to rotate the rotating frame 302 to scrape the remaining materials adhered to the inner wall of the stirring tank 101 through the flow guiding shovel 309, so that the remaining materials fall off to complete the cleaning of the inner wall of the stirring tank 101. The positioning component 2 includes an installation cover 201, an annular groove 202, and a docking ring 203; the upper end of the stirring tank 101 is butted with the installation cover 201; an annular groove 202 is formed in the installation cover 201; a docking ring 203 is fixedly connected to the lower end of the installation cover 201. The docking ring 203 is used to assist the installation cover 201 to be butted at the upper end of the stirring tank 101, and the second motor 303 displaces in the annular groove 202 when the rotating frame 302 rotates.

[0027] Please refer to Figure 5-8, in this embodiment, the stirring assembly 3 includes a first motor 301, a rotating frame 302, a second motor 303, a first gear 304, a second gear 305, a crushing roller 306, a fixed column 307, stirring blades 308, a diversion shovel blade 309, a first pulley plate 310, and a second pulley plate 311. The first motor 301 is installed inside the mounting cover 201. The lower end of the first motor 301 is rotationally connected to the rotating frame 302 through a connecting shaft and a coupling. Second motors 303 are provided on both sides of the first motor 301. While the first motor 301 rotates the rotating frame 302, the second motors 303 rotate the two crushing rollers 306 through the first gear 304 and the second gear 305 to crush larger lumps. The lower ends of the second motors 303 are rotationally connected to the first gears 304 through connecting shafts and couplings. The first gears 304 are meshed with the second gears 305 on one side respectively. The lower ends of the first gear 304 and the second gear 305 are connected to the crushing roller 306 through connecting shafts, and both the first gear 304 and the second gear 305 are rotationally connected to the rotating frame 302 inside the rotating frame 302. When the rotating frame 302 rotates, the diversion shovel blade 309 guides the material near the inner wall of the mixing tank 101 towards the middle of the two crushing rollers 306, and the stirring blades 308 provide the upward floating power for the material. The fixed column 307 is fixedly connected to the rotating frame 302. Stirring blades 308 are fixedly connected to the front and rear ends of the fixed column 307. Diversion shovel blades 309 are fixedly connected to both sides of the rotating frame 302. A first pulley plate 310 fixedly connected to the lower end of the rotating frame 302 is provided on one side of each diversion shovel blade 309. Second pulley plates 311 are fixedly connected to the lower ends of the diversion shovel blades 309. The lower end of the rotating frame 302 is placed on the upper end of the mixing tank 101 through the first pulley plate 310. The first pulley plate 310 and the second pulley plate 311 are used to disperse the pressure of the rotating frame 302 on the mixing tank 101 and reduce the friction between the rotating frame 302 and the mixing tank 101. The discharging assembly 4 includes a bottom plate 401, a valve plate 402, a funnel 403, and a fixing frame 404. The bottom plate 401 is fixedly connected to the lower end of the mixing tank 101. The valve plate 402 is installed inside the bottom plate 401. The funnel 403 is fixedly connected to the lower end of the bottom plate 401. Fixing frames 404 fixed to the bottom plate 401 are provided at the front and rear ends of the funnel 403. After the hardener is stirred, the valve plate 402 is opened to allow the hardener to leave the mixing tank 101 from the funnel 403.

[0028] When working, materials are added into the mixing tank 101. While the rotating frame 302 is rotated by the first motor 301, the second motor 303 rotates the two crushing rollers 306 through the first gear 304 and the second gear 305 to crush the larger lumps. When the rotating frame 302 rotates, the diversion shovel blade 309 guides the materials near the inner wall of the mixing tank 101 towards the middle of the two crushing rollers 306, and the mixing blades 308 provide the upward floating power for the materials. At the same time, the lower end of the rotating frame 302 is placed on the upper end of the tank body of the mixing tank 101 through the first pulley plate 310. The first pulley plate 310 and the second pulley plate 311 are used to disperse the pressure of the rotating frame 302 on the mixing tank 101 and reduce the friction between the rotating frame 302 and the mixing tank 101, so as to crush the larger lumps and improve the efficiency of material melting and uniform mixing. After the hardener is stirred, the valve plate 402 is opened to allow the hardener to leave the mixing tank 101 from the funnel 403;

[0029] After emptying the hardener in the mixing tank 101, add clean water into the mixing tank 101 and start the ultrasonic oscillator 103 to generate a large number of voids bombarding the remaining materials in the clean water. At the same time, drive the first motor 301 to rotate the rotating frame 302 to scrape off the remaining materials sticking to the inner wall of the mixing tank 101 through the diversion shovel blade 309, so that the remaining materials fall off to complete the cleaning of the inner wall of the mixing tank 101, avoiding the decrease of the stirring efficiency of the equipment and extending the service life of the equipment.

[0030] Through the above steps, the crushing and mixing assembly and the cleaning assembly are set up, so that the equipment can crush the larger lumps during the process of stirring the hardener, improve the efficiency of material melting and uniform mixing, and enable the equipment to clean itself internally, thus avoiding the decrease of the stirring efficiency of the equipment and extending the service life of the equipment.

[0031] The above has described in detail the embodiments of the present invention in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the gist of the present invention.

Claims

1. A stirring structure for the production of a high-strength hardener, comprising a containing component (1); characterized in that: It also includes a positioning component (2), a stirring component (3), and a discharging component (4); the positioning component (2) is arranged at the upper end of the accommodating component (1); the stirring component (3) for stirring materials is installed inside the positioning component (2); the discharging component (4) for controlling discharging is arranged at the lower end of the stirring component (3).

2. The stirring structure for producing a high-strength hardener according to claim 1, characterized in that: The accommodating component (1) includes a stirring tank (101), mounting grooves (102), ultrasonic vibrators (103), docking grooves (104), and a discharging port (105); a plurality of mounting grooves (102) are formed in the wall shell of the stirring tank (101); ultrasonic vibrators (103) are fixedly connected inside the mounting grooves (102); a discharging port (105) is formed at the bottom end of the stirring tank (101); the discharging port (105) is arranged at the front and rear ends of the docking groove (104).

3. The stirring structure for producing a high-strength hardener according to claim 2, wherein: The positioning component (2) includes a mounting cover (201), an annular groove (202), and a docking ring (203); the mounting cover (201) is docked at the upper end of the stirring tank (101); the annular groove (202) is formed in the mounting cover (201); the docking ring (203) is fixedly connected to the lower end of the mounting cover (201).

4. The stirring structure for producing a high-strength hardener according to claim 3, characterized in that: The stirring component (3) includes a first motor (301), a rotating frame (302), a second motor (303), a first gear (304), a second gear (305), a crushing roller (306), a fixed column (307), stirring blades (308), a guiding shovel (309), a first pulley plate (310), and a second pulley plate (311); the first motor (301) is installed inside the mounting cover (201); the lower end of the first motor (301) is rotationally connected to the rotating frame (302) through a connecting shaft and a coupling; second motors (303) are arranged on both sides of the first motor (301).

5. The stirring structure for producing a high-strength hardener according to claim 4, characterized in that: The lower ends of the second motors (303) are rotationally connected to the first gears (304) through connecting shafts and couplings; the first gears (304) are meshed with the second gears (305) on one side; the lower ends of the first gears (304) and the second gears (305) are connected to the crushing rollers (306) through connecting shafts, and the first gears (304) and the second gears (305) are rotationally connected to the rotating frame (302) inside the rotating frame (302).

6. The stirring structure for producing a high-strength hardener according to claim 4, wherein: The rotating frame (302) is fixedly connected with a fixed column (307); stirring blades (308) are fixedly connected to the front and rear ends of the fixed column (307); guiding shovels (309) are fixedly connected to both sides of the rotating frame (302); a first pulley plate (310) fixedly connected to the lower end of the rotating frame (302) is arranged on one side of the guiding shovel (309); The lower ends of the guiding shovels (309) are fixedly connected with the second pulley plates (311).

7. The stirring structure for producing a high-strength hardener according to claim 2, characterized in that: The discharging component (4) includes a bottom plate (401), a valve plate (402), a funnel (403), and a fixing frame (404); the bottom plate (401) is fixedly connected to the lower end of the stirring tank (101); the valve plate (402) is installed inside the bottom plate (401); the funnel (403) is fixedly connected to the lower end of the bottom plate (401); fixing frames (404) fixed to the bottom plate (401) are arranged at the front and rear ends of the funnel (403).

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