Constant-temperature and constant-concentration cutting fluid proportioning system
By designing a cutting fluid ratio system including cylinder, check valve and motor-driven gear system, the problem of inconsistent cutting fluid concentration is solved, quantitative material collection and full mixing are achieved, and processing accuracy and tool life are improved.
Patent Information
- Application Number
- CN202422234038.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing cutting fluid ratio system has the problem of inconsistent concentration during the mixing process, which affects the use effect.
A system including a proportioning box, a sealing cover, a cylinder, a sealing ring, a sleeve, a check valve and a motor drive system is designed to obtain quantitative materials through a cylinder and a check valve, and the cutting fluid is mixed through a motor-driven gear and a rotary rod system to ensure the consistency of the concentration.
Quantitative proportioning and full mixing of cutting fluid are achieved, ensuring consistency of concentration, and improving processing accuracy and tool life.
Smart Images
Figure CN223069392U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting fluid, in particular to a constant temperature and constant concentration cutting fluid proportioning system. Background Technique
[0002] Cutting fluid is a liquid used in the process of machining, which is used to lubricate, cool and clean cutting tools and workpieces. It helps to reduce friction and wear, and reduce machining heat, thereby improving machining accuracy and tool life. In order to accurately prepare and manage the concentration and ratio of cutting fluid in machining, a constant temperature and constant concentration cutting fluid proportioning system will be used.
[0003] A constant temperature and constant concentration cutting fluid proportioning system is a device used in the proportioning of cutting fluid. In the past cutting fluid proportioning process, the preparation of cutting fluid was not accurate enough, which may lead to inconsistent concentration of cutting fluid and affect the use effect. Content of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides a constant temperature and constant concentration cutting fluid proportioning system, aiming to improve the problem that the inaccurate preparation of cutting fluid leads to inconsistent cutting fluid concentration.
[0005] To achieve the above object, the utility model provides the following technical solution: A constant temperature and constant concentration cutting fluid proportioning system, including a proportioning tank, the inner wall of the proportioning tank is slidably connected with a sealing cover, the upper surface of the sealing cover is fixedly connected with a placement block, the upper surface of the placement block is fixedly connected with a cylinder, the output end of the cylinder is fixedly connected with a sealing ring, the outer wall of the sealing ring is slidably connected with a sleeve, the inside of the sleeve is fixedly connected with a first one-way valve, the outer wall of the sleeve is fixedly connected with a first connecting pipe, the outer wall of the first connecting pipe is fixedly connected with a material tank, the outer wall of the material tank is fixedly connected to the outer wall of the proportioning tank, the inside of the sleeve is fixedly connected with a second one-way valve, the outer wall of the sleeve is fixedly connected with a second connecting pipe, the outer wall of the second connecting pipe is fixedly connected inside the sealing cover, and a support assembly is arranged on the outer wall of the proportioning tank, and the support assembly is used for auxiliary fixation.
[0006] Preferably, the support assembly includes a fixing piece, the inner wall of the fixing piece is fixedly connected to the outer wall of the proportioning tank, and the lower surface of the fixing piece is fixedly connected with a base.
[0007] Preferably, the upper surface of the sealing cover is fixedly connected with a motor, the output end of the motor is fixedly connected with a first rotating rod, and the outer wall of the first rotating rod is rotatably connected inside the sealing cover.
[0008] Preferably, a circular gear is fixedly connected to the outer wall of the first rotating rod, a first gear is meshed with the outer wall of the circular gear, a second gear is meshed with the outer wall of the circular gear, and a third gear is meshed with the outer wall of the circular gear.
[0009] Preferably, a toothed ring is meshed with the outer walls of the first gear, the second gear and the third gear, a connecting plate is fixedly connected to the outer wall of the toothed ring, and the outer wall of the connecting plate is fixedly connected inside the proportioning tank.
[0010] Preferably, a second rotating rod is fixedly connected to the inside of each of the first gear, the second gear and the third gear, and the outer wall of the second rotating rod is rotatably connected inside the sealing cover.
[0011] Preferably, stirring blades are fixedly connected to the outer wall of the second rotating rod, and stirring rods are fixedly connected to the outer wall of the second rotating rod.
[0012] Preferably, a stirring plate is fixedly connected to the outer wall of the first rotating rod.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, starting the air cylinder drives the sealing ring to slide on the inner wall of the sleeve. Through the first one-way valve, the stock solution inside the material tank can be conveyed into the sleeve through the first connecting pipe, and through the second one-way valve, the stock solution can be conveyed into the proportioning tank through the second connecting pipe for proportioning, so as to achieve the effect of quantitative material taking.
[0015] 2. In the utility model, starting the motor drives the circular gear to rotate through the first rotating rod. The circular gear drives the first gear, the second gear and the third gear to rotate, and at the same time drives the second rotating rod to rotate inside the proportioning tank, thereby driving the stirring blades, the stirring rods and the stirring plate to mix the cutting fluid, achieving the effect of sufficient mixing. Description of the Drawings
[0016] Figure 1 is a three-dimensional view of a constant-temperature and constant-concentration cutting fluid proportioning system proposed by the utility model;
[0017] Figure 2 is a sectional view of the sleeve of a constant-temperature and constant-concentration cutting fluid proportioning system proposed by the utility model;
[0018] Figure 3 is a sectional view of the proportioning tank of a constant-temperature and constant-concentration cutting fluid proportioning system proposed by the utility model;
[0019] Figure 4 is a schematic diagram of the motor of a constant-temperature and constant-concentration cutting fluid proportioning system proposed by the utility model.
[0020] Legend Explanation:
[0021] 1. Sealing cover; 2. Storage block; 3. Cylinder; 4. Sealing ring; 5. Sleeve; 6. First one-way valve; 7. First connecting pipe; 8. Material tank; 9. Second one-way valve; 10. Second connecting pipe; 11. Mixing tank; 12. Fixed piece; 13. Motor; 14. First rotating rod; 15. Round gear; 16. First gear; 17. Second gear; 18. Third gear; 19. Tooth ring; 20. Connecting plate; 21. Second rotating rod; 22. Stirring piece; 23. Stirring rod; 24. Stirring plate; 25. Base. Detailed implementation manner
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the specification drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
[0023] Refer to Figure 1 and Figure 2 , an embodiment provided by the present invention: a constant temperature and constant concentration cutting fluid mixing system, including a mixing tank 11, the inner wall of the mixing tank 11 is slidably connected with a sealing cover 1, the upper surface of the sealing cover 1 is fixedly connected with a storage block 2, the upper surface of the storage block 2 is fixedly connected with a cylinder 3, the output end of the cylinder 3 is fixedly connected with a sealing ring 4, the outer wall of the sealing ring 4 is slidably connected with a sleeve 5, the inside of the sleeve 5 is fixedly connected with a first one-way valve 6, the outer wall of the sleeve 5 is fixedly connected with a first connecting pipe 7, the outer wall of the first connecting pipe 7 is fixedly connected with a material tank 8, the outer wall of the material tank 8 is fixedly connected to the outer wall of the mixing tank 11, the inside of the sleeve 5 is fixedly connected with a second one-way valve 9, the outer wall of the sleeve 5 is fixedly connected with a second connecting pipe 10, the outer wall of the second connecting pipe 10 is fixedly connected inside the sealing cover 1, and a support assembly is arranged on the outer wall of the mixing tank 11 for auxiliary fixation.
[0024] Specifically, start the cylinder 3. The storage block 2 supports the cylinder 3. The sealing ring 4 slides on the inner wall of the sleeve 5 through the cylinder 3. The stock solution inside the material tank 8 is pumped into the first connecting pipe 7 through the first one-way valve 6 and then transported into the inside of the sleeve 5. Then, the stock solution can be transported into the mixing tank 11 through the second connecting pipe 10 through the second one-way valve 9 for mixing, and the effect of quantitative material taking can be achieved.
[0025] Refer to Figure 1 , the support assembly includes a fixed piece 12, the inner wall of the fixed piece 12 is fixedly connected to the outer wall of the mixing tank 11, and the lower surface of the fixed piece 12 is fixedly connected with a base 25.
[0026] Specifically, the fixing piece 12 functions to place objects in the proportioning box 11, and the base 25 can stably support the proportioning box 11.
[0027] Refer to Figure 1 , Figure 3 and Figure 4 , on the upper surface of the sealing cover 1, a motor 13 is fixedly connected. The output end of the motor 13 is fixedly connected with a first rotating rod 14. The outer wall of the first rotating rod 14 is rotatably connected inside the sealing cover 1. The outer wall of the first rotating rod 14 is fixedly connected with a circular gear 15. The outer wall of the circular gear 15 is meshed with a first gear 16, the outer wall of the circular gear 15 is meshed with a second gear 17, the outer wall of the circular gear 15 is meshed with a third gear 18. The outer walls of the first gear 16, the second gear 17 and the third gear 18 are all meshed with a toothed ring 19. The outer wall of the toothed ring 19 is fixedly connected with a connecting plate 20. The outer wall of the connecting plate 20 is fixedly connected inside the proportioning box 11. Inside the first gear 16, the second gear 17 and the third gear 18, a second rotating rod 21 is fixedly connected. The outer wall of the second rotating rod 21 is rotatably connected inside the sealing cover 1. The outer wall of the second rotating rod 21 is fixedly connected with a stirring blade 22. The outer wall of the second rotating rod 21 is fixedly connected with a stirring rod 23. The outer wall of the first rotating rod 14 is fixedly connected with a stirring plate 24.
[0028] Specifically, start the motor 13. The sealing cover 1 functions to support the motor 13. The motor 13 drives the first rotating rod 14 to rotate. The circular gear 15 rotates with the rotation of the first rotating rod 14, thereby driving the stirring plate 24 to rotate. The first gear 16, the second gear 17 and the third gear 18 rotate on the toothed ring 19 with the rotation of the circular gear 15. The connecting plate 20 functions to fix the toothed ring 19. The toothed ring 19 can ensure that the first gear 16, the second gear 17 and the third gear 18 can operate correctly in the system and transmit torque, thereby driving the second rotating rod 21 to rotate. The stirring blade 22 and the stirring rod 23 fully mix the cutting fluid with the rotation of the second rotating rod 21.
[0029] Working principle: When the proportioning system needs to be used, the cylinder 3 is started. The placing block 2 is fixed on the upper surface of the sealing cover 1 to fix the cylinder 3. The cylinder 3 drives the sealing ring 4 to slide on the inner wall of the sleeve 5. Thus, the stock solution inside the material box 8 can be pumped into the sleeve 5 through the first one-way valve 6 and the first connecting pipe 7. By driving the sealing ring 4 with the cylinder 3, the stock solution can be transported into the second connecting pipe 10 through the second one-way valve 9 and then transported into the proportioning box 11 through the second connecting pipe 10 for proportioning. It can achieve the effect of quantitative material taking for proportioning and ensure the consistency of the cutting fluid concentration. After the stock solution is transported into the proportioning box 11, it needs to be mixed. At this time, the motor 13 is started. The sealing cover 1 fixes the motor 13. The motor 13 drives the first rotating rod 14 to rotate, and the first rotating rod 14 drives the circular gear 15 to rotate. When the circular gear 15 rotates, it drives the first gear 16, the second gear 17 and the third gear 18 to rotate on the tooth ring 19. The connecting plate 20 is fixed inside the proportioning box 11 to fix the tooth ring 19. The tooth ring 19 can ensure that the first gear 16, the second gear 17 and the third gear 18 can operate correctly in the system and transmit torque. During the rotation process, it will drive the first rotating rod 14 and the second rotating rod 21 to rotate inside the proportioning box 11, and the cutting fluid is fully mixed through the stirring blades 22, the stirring rods 23 and the stirring plates 24 to prevent precipitation. This proportioning system can not only achieve the effect of quantitative liquid taking for proportioning, but also achieve the effect of fully mixing the cutting fluid.
[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A constant-temperature and constant-concentration cutting fluid proportioning system, comprising a proportioning tank (11), characterized in that: A sealing cover (1) is slidably connected to the inner wall of the proportioning box (11). A placing block (2) is fixedly connected to the upper surface of the sealing cover (1). An air cylinder (3) is fixedly connected to the upper surface of the placing block (2). An output end of the air cylinder (3) is fixedly connected to a sealing ring (4). An outer wall of the sealing ring (4) is slidably connected to a sleeve (5). A first one-way valve (6) is fixedly connected to the inside of the sleeve (5). A first connecting pipe (7) is fixedly connected to an outer wall of the sleeve (5). A material box (8) is fixedly connected to an outer wall of the first connecting pipe (7). The outer wall of the material box (8) is fixedly connected to the outer wall of the proportioning box (11). A second one-way valve (9) is fixedly connected to the inside of the sleeve (5). A second connecting pipe (10) is fixedly connected to an outer wall of the sleeve (5). The outer wall of the second connecting pipe (10) is fixedly connected to the inside of the sealing cover (1). A support assembly is arranged on the outer wall of the proportioning box (11), and the support assembly is used for auxiliary fixation.
2. The constant-temperature and constant-concentration cutting fluid proportioning system according to claim 1, wherein: The support assembly includes a fixing piece (12), and an inner wall of the fixing piece (12) is fixedly connected to the outer wall of the proportioning box (11). A base (25) is fixedly connected to a lower surface of the fixing piece (12).
3. A constant temperature and constant concentration cutting fluid proportioning system according to claim 1, characterized in that: A motor (13) is fixedly connected to the upper surface of the sealing cover (1). An output end of the motor (13) is fixedly connected to a first rotating rod (14). An outer wall of the first rotating rod (14) is rotatably connected to the inside of the sealing cover (1).
4. The constant-temperature and constant-concentration cutting fluid proportioning system according to claim 3, wherein: A circular gear (15) is fixedly connected to the outer wall of the first rotating rod (14). The outer wall of the circular gear (15) is meshed with a first gear (16), the outer wall of the circular gear (15) is meshed with a second gear (17), and the outer wall of the circular gear (15) is meshed with a third gear (18).
5. A constant-temperature and constant-concentration cutting fluid proportioning system according to claim 4, characterized in that: Toothed rings (19) are meshed with the outer walls of the first gear (16), the second gear (17) and the third gear (18). An outer wall of the toothed ring (19) is fixedly connected to a connecting plate (20). The outer wall of the connecting plate (20) is fixedly connected to the inside of the proportioning box (11).
6. The constant temperature and constant concentration cutting fluid proportioning system according to claim 4, wherein: Second rotating rods (21) are fixedly connected to the inside of the first gear (16), the second gear (17) and the third gear (18). An outer wall of the second rotating rod (21) is rotatably connected to the inside of the sealing cover (1).
7. A constant temperature and constant concentration cutting fluid formulation system according to claim 6, characterized in that: Stirring blades (22) are fixedly connected to the outer wall of the second rotating rod (21). Stirring rods (23) are fixedly connected to the outer wall of the second rotating rod (21).
8. A constant temperature and constant concentration cutting fluid proportioning system according to claim 3, characterized in that: A stirring plate (24) is fixedly connected to the outer wall of the first rotating rod (14).