Equipment for preparing composite modified asphalt cold supplementing liquid

Through the combination of a multi-tank system and an electric heating system, the problem of low preparation efficiency of asphalt cold liquid replenishment in the prior art is solved, and a more efficient temperature control and mixing process is achieved, which improves the preparation efficiency.

CN223069415UActive Publication Date: 2025-07-08新疆交通科学研究院有限责任公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421943175.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-08
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

In the prior art, the preparation process of asphalt cold liquid replenishment requires frequent adjustment of the processing temperature of the stirred tank to adapt to the addition of different raw materials, resulting in low preparation efficiency.

Method used

A multi-tank system is used to process different raw materials in different tanks, and temperature control and mixing are achieved through an electric heating system and agitating structure to simplify the temperature regulation process.

Benefits of technology

It improves the preparation efficiency of asphalt cold liquid replenishment, simplifies the operation process, reduces the complexity of temperature regulation, and adapts to the addition needs of different raw materials.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223069415U_ABST
    Figure CN223069415U_ABST
Patent Text Reader

Abstract

The utility model provides equipment for preparing composite modified asphalt cold-supplementing liquid, and relates to the technical field of asphalt preparation. The equipment comprises an asphalt storage tank, a first batching assembly, a second batching assembly, a colloid mill and a processing assembly. The asphalt storage tank is used for storing asphalt. The first batching assembly comprises a first batching tank and a first stirring structure, and the first batching tank is communicated with the asphalt storage tank and is provided with a first adding port for adding an SBS raw material and an SBR raw material; the second batching assembly comprises a second batching tank and a second stirring structure, and the second batching tank is communicated with the first batching tank and is provided with a second adding port for adding the active agent and the stabilizer. The colloid mill inlet is communicated with the second batching tank. The processing assembly comprises a processing tank and a third stirring structure, and the processing tank is communicated with the outlet of the colloid mill and is provided with a third adding port for adding a diluent and a reinforcing agent. In the invention, different raw materials are respectively processed in different tanks, the temperature does not need to be frequently regulated and controlled, and the operation is simpler and more convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of asphalt preparation, and specifically, to a device for preparing a composite modified asphalt cold filling liquid. Background Technique

[0002] Asphalt cold filling liquid is a new type of material specially used for road maintenance and repair, which is prepared by mixing asphalt, diluent, additives and aggregates in a certain proportion. It is in a liquid or semi-liquid state at normal temperature and has good fluidity and permeability. Among them, the asphalt component provides bonding and waterproof properties to ensure that the repaired road surface can effectively resist water penetration and vehicle loads; the diluent reduces the viscosity of asphalt, making it maintain a good flow state at normal temperature, facilitating the filling of road surface potholes and cracks of various shapes and sizes; additives can improve the performance of cold filling liquid, such as enhancing adhesion, improving anti-aging ability, optimizing low-temperature performance, etc.; aggregates increase the strength and stability of cold filling liquid.

[0003] Compared with traditional hot mix asphalt mixtures, asphalt cold filling liquid does not require heating, which can save energy and construction time and reduce the interference of construction on traffic. It can be constructed in a lower temperature environment and can even be used under wet road surface conditions, with strong applicability. For example, in winter or rainy seasons, when the road is damaged, asphalt cold filling liquid can be quickly put into use to repair the road surface in time and ensure the normal passage of the road.

[0004] In the prior art, the preparation of asphalt cold filling liquid mainly relies on a stirring kettle and a conveying structure. The function of the stirring kettle is to fully stir and mix asphalt, diluent, additives and aggregates at the same time, and then output through a delivery pump. However, in view of the fact that the processing temperatures of different raw materials (such as diluent, additives, etc.) after being added to the stirring kettle are different, it is necessary to repeatedly adjust and control the processing temperature of the stirring kettle, and it is difficult to quickly adapt to the processing requirements when different raw materials are added. Content of the Utility Model

[0005] The purpose of the utility model is to provide a device for preparing a composite modified asphalt cold filling liquid, aiming to solve the technical problems in the above background technique.

[0006] The technical solution of the utility model is realized as follows:

[0007] The technical solution of this application provides a device for preparing a composite modified asphalt cold filling liquid, including:

[0008] An asphalt storage tank for storing asphalt;

[0009] The first batching component includes a first batching tank and a first stirring structure that stirs in cooperation with the above-mentioned first batching tank. The above-mentioned first batching tank is used to communicate with the above-mentioned asphalt storage tank, and the first batching tank is provided with a first addition port for adding SBS raw material and SBR raw material;

[0010] The second batching component includes a second batching tank and a second stirring structure that stirs in cooperation with the above-mentioned second batching tank. The above-mentioned second batching tank is used to communicate with the above-mentioned first batching tank, and the second batching tank is provided with a second addition port for adding activator and stabilizer;

[0011] A colloid mill, whose inlet is used to communicate with the above-mentioned second batching tank; and

[0012] The processing component includes a processing tank and a third stirring structure that stirs in cooperation with the above-mentioned processing tank. The above-mentioned processing tank is used to communicate with the outlet of the above-mentioned colloid mill, and the processing tank is provided with a third addition port for adding diluent and enhancer.

[0013] A further technical solution is that it further includes a first pipeline, a second pipeline, a third pipeline and a fourth pipeline. The above-mentioned first pipeline connects the above-mentioned asphalt storage tank and the above-mentioned first batching tank, the second pipeline connects the above-mentioned first batching tank and the above-mentioned second batching tank, the third pipeline connects the above-mentioned second batching tank and the inlet of the above-mentioned colloid mill, and the fourth pipeline connects the outlet of the above-mentioned colloid mill and the above-mentioned processing tank.

[0014] A further technical solution is that it further includes an electric heating system for heating the asphalt conveyed in the above-mentioned first pipeline.

[0015] A further technical solution is that valves are provided on the above-mentioned first pipeline, the above-mentioned second pipeline, the above-mentioned third pipeline and the above-mentioned fourth pipeline.

[0016] A further technical solution is that a flow meter is provided on the above-mentioned first pipeline, and the flow meter is used to measure the asphalt flow rate in the above-mentioned first pipeline.

[0017] A further technical solution is that a first transfer pump is further provided on the above-mentioned first pipeline, and the first transfer pump is used to direct the asphalt in the above-mentioned first pipeline to the above-mentioned first batching tank.

[0018] A further technical solution is that the above-mentioned first stirring structure, the above-mentioned second stirring structure and the above-mentioned third stirring structure all include a driving motor and a stirring paddle that cooperate with each other;

[0019] Among them, the above-mentioned stirring paddle is arranged in the above-mentioned first batching tank, the above-mentioned second batching tank or the above-mentioned processing tank.

[0020] A further technical solution is that the above processing tank is connected to a fifth pipeline, and one end of the fifth pipeline away from the processing tank is connected to a second delivery pump.

[0021] Compared with the prior art, the technical solution of the present utility model has at least the following advantages or beneficial effects:

[0022] When preparing the asphalt cold replenishing liquid in this application, the specific steps are as follows:

[0023] First, convey the asphalt in the asphalt storage tank to the first batching tank, control the temperature of the first batching tank within the range of 140 - 150 °C, add SBS raw material and SBR raw material in the first batching tank, and use the first stirring structure to fully mix the mixed materials in the first batching tank.

[0024] Second, convey the fully mixed materials in the first batching tank to the second batching tank, regulate the temperature of the second batching tank between 170 - 180 °C, add active agent and stabilizer in the second batching tank, and use the second stirring structure to fully blend the mixed materials in the second batching tank.

[0025] Third, convey the fully mixed materials in the second batching tank to the colloid mill for processing.

[0026] Fourth, let the mixed materials after being processed by the colloid mill flow into the processing tank, control the temperature of the processing tank at 100 - 110 °C, add diluent and reinforcing agent in the processing tank, and use the third stirring structure to fully mix the mixed materials in the processing tank, and finally obtain the finished asphalt cold replenishing liquid.

[0027] In this application, different raw materials are processed separately in different tanks. Compared with the traditional single - tank processing method, there is no need to frequently adjust the temperature repeatedly, and the whole operation process is simpler, which is beneficial to improving the preparation efficiency of the asphalt cold replenishing liquid. Description of the Drawings

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, so they should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other relevant drawings can also be obtained based on these drawings.

[0029] Figure 1 It is a schematic structural diagram of a device for preparing a composite modified asphalt cold replenishing liquid according to an embodiment of the present utility model.

[0030] Icons: 1 - Asphalt storage tank, 2 - Valve, 3 - First transfer pump, 4 - Electric heating system, 5 - Flowmeter, 6 - First pipeline, 7 - First batching tank, 8 - Second pipeline, 9 - Second batching tank, 10 - Third pipeline, 11 - Colloid mill, 12 - Fourth pipeline, 13 - Processing tank, 14 - Second transfer pump, 15 - First stirring structure, 1501 - Driving motor, 1502 - Stirring paddle, 16 - Second stirring structure, 17 - Third stirring structure. Detailed implementation mode

[0031] Embodiment

[0032] Please refer to Figure 1 , this application provides a device for preparing composite modified asphalt cold replenishing liquid, including: an asphalt storage tank 1 for storing asphalt; a first batching assembly including a first batching tank 7 and a first stirring structure 15 that stirs and cooperates with the first batching tank 7, the first batching tank 7 is used to communicate with the asphalt storage tank 1, and the first batching tank 7 is provided with a first adding port for adding SBS raw material and SBR raw material; a second batching assembly including a second batching tank 9 and a second stirring structure 16 that stirs and cooperates with the second batching tank 9, the second batching tank 9 is used to communicate with the first batching tank 7, and the second batching tank 9 is provided with a second adding port for adding active agent and stabilizer; a colloid mill 11 whose inlet is used to communicate with the second batching tank 9; and a processing assembly including a processing tank 13 and a third stirring structure 17 that stirs and cooperates with the processing tank 13, the processing tank 13 is used to communicate with the outlet of the colloid mill 11, and the processing tank 13 is provided with a third adding port for adding diluent and reinforcing agent.

[0033] When this application conducts the preparation work of the asphalt cold replenishing liquid, the specific steps are as follows:

[0034] First, transfer the asphalt in the asphalt storage tank to the first batching tank 7, control the temperature of the first batching tank 7 within the range of 140 - 150 °C, and add SBS raw material and SBR raw material to the first batching tank 7, and use the first stirring structure 15 to fully mix the mixed materials in the first batching tank 7.

[0035] Second, transfer the fully mixed materials in the first batching tank 7 to the second batching tank 9, adjust the temperature of the second batching tank 9 between 170 - 180 °C, and add active agent and stabilizer to the second batching tank 9, and use the second stirring structure 16 to fully blend the mixed materials in the second batching tank 9.

[0036] Third, transfer the fully mixed materials in the second batching tank 9 to the colloid mill 11 for processing.

[0037] Fourth, let the mixed material processed by the colloid mill 11 flow into the processing tank 13, control the temperature of the processing tank 13 at 100-110 °C, and add a diluent and a strengthening agent to the processing tank 13. The mixed material in the processing tank 13 is fully mixed through the third stirring structure 17, and finally the finished asphalt cold replenishing liquid is obtained.

[0038] In this application, different raw materials are respectively processed in different tanks. Compared with the traditional single-tank processing method, there is no need to frequently adjust the temperature repeatedly, and the whole operation process is simpler, which is conducive to improving the preparation efficiency of the asphalt cold replenishing liquid.

[0039] In some embodiments of the present invention, it further includes a first pipeline 6, a second pipeline 8, a third pipeline 10, and a fourth pipeline 12. The first pipeline 6 connects the asphalt storage tank 1 and the first batching tank 7, the second pipeline 8 connects the first batching tank 7 and the second batching tank 9, the third pipeline 10 connects the second batching tank 9 and the inlet of the colloid mill 11, and the fourth pipeline 12 connects the outlet of the colloid mill 11 and the processing tank 13.

[0040] In the above embodiment, the first pipeline 6, the second pipeline 8, the third pipeline 10, and the fourth pipeline 12 cooperate with each other to connect the asphalt storage tank 1, the first batching tank 7, the second batching tank 9, the colloid mill 11, and the processing tank 13 in sequence. Among them, the first pipeline 6, the second pipeline 8, the third pipeline 10, and the fourth pipeline 12 are all arranged in a detachable manner (for example, realized by a bolt group), so as to facilitate the disassembly or assembly of this application.

[0041] In some embodiments of the present invention, it further includes an electric heating system 4 for heating the asphalt conveyed in the first pipeline 6.

[0042] In the above embodiment, the electric heating system 4 can preheat the asphalt conveyed to the first batching tank 7. This measure can not only effectively prevent the condensation of the asphalt, but also significantly reduce the heating time of the asphalt in the first batching tank 7 (enable the asphalt to be quickly heated to the temperature required for processing).

[0043] In some embodiments of the present invention, valves 2 are provided on the first pipeline 6, the second pipeline 8, the third pipeline 10, and the fourth pipeline 12.

[0044] In the above embodiment, the valve 2 is used to control the material flow rate of the pipeline where it is installed (which can be the first pipeline 6, the second pipeline 8, the third pipeline 10, or the fourth pipeline 12).

[0045] In some embodiments of the present invention, the first pipeline 6 is provided with a flow meter 5, and the flow meter 5 is used to measure the asphalt flow rate in the first pipeline 6.

[0046] In the above embodiment, the flow meter 5 is an instrument for measuring the fluid flow rate. The design of the flow meter 5 in the first pipeline 6 is used to measure the asphalt flow rate in the first pipeline 6.

[0047] In some embodiments of the present invention, the first pipeline 6 is further provided with a first transfer pump 3, and the first transfer pump 3 is used to direct the asphalt in the first pipeline 6 to be transported to the first batching tank 7.

[0048] In the above embodiment, the first transfer pump 3 provides power for the asphalt in the first pipeline 6, so that the asphalt in the first pipeline 6 can be transported to the first batching tank 7 more smoothly. And, the transportation rate of the asphalt in the first pipeline 6 can also be adjusted by the first transfer pump 3.

[0049] In some embodiments of the present invention, the first stirring structure 15, the second stirring structure 16 and the third stirring structure 17 all include a driving motor 1501 and a stirring paddle 1502 that cooperate with each other;

[0050] Among them, the stirring paddle 1502 is arranged in the first batching tank 7, the second batching tank 9 or the processing tank 13.

[0051] In the above embodiment, when the driving motor 1501 drives the stirring paddle 1502 to rotate, the stirring paddle 1502 can achieve uniform mixing of the materials in the first batching tank 7, the second batching tank 9 or the processing tank 13. In addition, selecting the driving motor 1501 as the power source has the advantage of stable power output.

[0052] In some embodiments of the present invention, the processing tank 13 is connected to a fifth pipeline, and one end of the fifth pipeline far from the processing tank 13 is connected to a second transfer pump 14.

[0053] In the above embodiment, the second transfer pump 14 can be used to load and transport the product raw materials in the processing tank 13.

[0054] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. For those skilled in the art, the present utility model can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An apparatus for preparing a composite modified asphalt cold replenishing liquid, characterized in that, Comprising: Asphalt A storage tank (1) for storing asphalt; A first batching component, including a first batching tank (7) and a first stirring structure (15) that stirs in cooperation with the first batching tank (7). The first batching tank (7) is used to communicate with the asphalt storage tank (1), and the first batching tank (7) is provided with a first addition port for adding SBS raw material and SBR raw material; A second batching component, including a second batching tank (9) and a second stirring structure (16) that stirs in cooperation with the second batching tank (9). The second batching tank (9) is used to communicate with the first batching tank (7), and the second batching tank (9) is provided with a second addition port for adding active agent and stabilizer; A colloid mill (11) whose inlet is used to communicate with the second batching tank (9); and A processing component, including a processing tank (13) and a third stirring structure (17) that stirs in cooperation with the processing tank (13). The processing tank (13) is used to communicate with the outlet of the colloid mill (11), and the processing tank (13) is provided with a third addition port for adding diluent and reinforcing agent.

2. The apparatus for preparing the composite modified asphalt cold replenishing liquid according to claim 1, wherein It further includes a first pipeline (6), a second pipeline (8), a third pipeline (10) and a fourth pipeline (12). The first pipeline (6) communicates the asphalt storage tank (1) and the first batching tank (7), the second pipeline (8) communicates the first batching tank (7) and the second batching tank (9), the third pipeline (10) communicates the second batching tank (9) and the inlet of the colloid mill (11), and the fourth pipeline (12) communicates the outlet of the colloid mill (11) and the processing tank (13).

3. The device for preparing the composite modified asphalt cold replenishing liquid according to claim 2, characterized in that, It further includes an electric heating system (4) for heating the asphalt conveyed in the first pipeline (6).

4. An apparatus for preparing a composite modified asphalt cold replenishing liquid according to claim 2, characterized in that, Valves (2) are provided on the first pipeline (6), the second pipeline (8), the third pipeline (10) and the fourth pipeline (12).

5. The device for preparing the composite modified asphalt cold replenishing liquid according to claim 4, characterized in that, The first pipeline (6) is provided with a flowmeter (5) for measuring the flow rate of the asphalt in the first pipeline (6).

6. The device for preparing the composite modified asphalt cold replenishing liquid according to claim 5, characterized in that, The first pipeline (6) is further provided with a first transfer pump (3) for enabling the asphalt in the first pipeline (6) to be directionally transferred to the first batching tank (7).

7. An apparatus for preparing a composite modified asphalt cold replenishing liquid according to any one of claims 1-6, characterized in that, The first stirring structure (15), the second stirring structure (16) and the third stirring structure (17) all include a driving motor (1501) and a stirring paddle (1502) that cooperate with each other; wherein, the stirring paddle (1502) is arranged in the first batching tank (7), the second batching tank (9) or the processing tank (13).

8. The equipment for preparing the composite modified asphalt cold replenishing liquid according to claim 1, characterized in that, The processing tank (13) is communicated with a fifth pipeline, and one end of the fifth pipeline far from the processing tank (13) is communicated with a second transfer pump (14).