Coil bar cleaning device
By designing the wire rod cleaning device for cleaning components and water supply components, the problems of high cleaning costs and maintenance costs in the prior art are solved, and all-round blind spot-free cleaning and efficient cleaning are achieved, reducing costs and facilitating operation and maintenance.
Patent Information
- Application Number
- CN202422105693.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing wire rod cleaning device is costly and has high maintenance costs, making it difficult to fully clean the circumference of the wire rod.
A wire rod cleaning device including a cleaning assembly and a water supply assembly is designed. The cleaning assembly consists of a cleaning pipe and a cleaning brush. The cleaning brush is arranged in the inner cavity to form a socket. The water supply assembly is used to supply cleaning water to the inner cavity. The diameter of the socket is smaller than the diameter of the wire rod, and all-round cleaning is achieved by manually inserting and unplugging the wire rod.
The wire rod is fully cleaned without blind spots, improves the cleaning effect and efficiency, reduces the cost of the device, and facilitates operation and maintenance.
Smart Images
Figure CN223069989U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of cleaning tooling, and particularly to a bar cleaning device. Background Art
[0002] Roll coating simulation experiments need to use bars to simulate the construction conditions of roll coating. Since the bars are spiral, it is not easy to remove the residual paint between the spiral grooves of the bars. If the paint dries on the bars, it will have an adverse impact on subsequent roll coating simulation experiments, affecting the appearance and performance testing of the paint.
[0003] In the prior art, the bar cleaning device includes a cleaning brush, a translation driver, and a rotation driver. The rotation driver is connected to the bar and drives the bar to rotate. The translation driver is connected to the cleaning brush and drives the cleaning brush to move relative to the bar along its length direction to achieve the cleaning of the bar. However, this bar cleaning device has a high requirement for the linkage control accuracy of the translation driver and the rotation driver. The translation speed of the cleaning brush needs to be adapted to the rotation frequency of the bar to ensure that the cleaning brush can fully clean the circumferential direction of the bar. As a result, the existing bar cleaning device has a high cost and requires specialized personnel for maintenance, and the maintenance cost is relatively high.
[0004] Therefore, there is an urgent need for a bar cleaning device to solve the above problems. Utility Model Content
[0005] The purpose of this application is to solve or at least mitigate some or all of the above problems. To this end, the purpose of this application is to provide a bar cleaning device that can fully clean the circumferential direction of the bar, and has a low cost and low maintenance cost.
[0006] To achieve the above objectives, the following technical solutions are adopted in this application:
[0007] This application provides a bar cleaning device for cleaning bars, including:
[0008] A cleaning component, including a cleaning pipe and a cleaning brush. The cleaning pipe has an inner cavity extending in a first direction. A plurality of the cleaning brushes are connected to the inner wall of the inner cavity, and the plurality of cleaning brushes enclose an insertion hole extending in the first direction and for inserting the bar in the inner cavity. The diameter of the insertion hole is smaller than the diameter of the bar;
[0009] A water supply component for supplying cleaning water to the inner cavity.
[0010] As an optional solution of the bar cleaning device, the water supply component includes a water inlet pipe and a water distribution pipe. At least a part of the water inlet pipe is located outside the cleaning pipe. The water distribution pipe is fixed to the inner wall of the cleaning pipe, and the water distribution pipe has a water inlet connected to the water inlet pipe and a water outlet facing the insertion hole.
[0011] As an alternative to the bar cleaning device, the water distribution pipe extends along the first direction, and a plurality of the water outlets are arranged at intervals along the first direction on the water distribution pipe.
[0012] As an alternative to the bar cleaning device, in the first direction, the length of the cleaning pipe is the same as the length of the water distribution pipe.
[0013] As an alternative to the bar cleaning device, the water distribution pipe and the cleaning pipe are of an integrally formed structure.
[0014] As an alternative to the bar cleaning device, the water inlet pipe is a corrugated pipe.
[0015] As an alternative to the bar cleaning device, a plurality of the cleaning brushes form a plurality of groups of cleaning brush groups arranged at intervals along the first direction, and each group of the cleaning brush groups includes a plurality of cleaning brushes arranged around the central axis of the cleaning pipe.
[0016] As an alternative to the bar cleaning device, all the cleaning brushes are steel brushes; or
[0017] all the cleaning brushes are plastic brushes; or
[0018] some of all the cleaning brushes are steel brushes and some are plastic brushes.
[0019] As an alternative to the bar cleaning device, the relationship between the diameter D1 of the jack and the diameter D0 of the bar is: 3 mm ≤ D0 - D1 ≤ 5 mm; and / or
[0020] The shape of the inner cavity is circular, and the relationship between the diameter D2 of the inner cavity and the length L of the cleaning brush is: 5 mm ≤ D2 - 2L1 ≤ 7 mm.
[0021] As an alternative to the bar cleaning device, the diameter D2 of the inner cavity is 35 mm to 45 mm.
[0022] The beneficial effects of the present application are as follows:
[0023] The wire rod cleaning device provided by this application includes a cleaning component and a water supply component. Among them, the cleaning component includes a cleaning pipe and a cleaning brush. The cleaning pipe has an inner cavity extending in the first direction. A plurality of cleaning brushes are connected to the inner wall of the inner cavity, and the plurality of cleaning brushes surround and form an insertion hole extending in the first direction for inserting the wire rod in the inner cavity. The diameter of the insertion hole is smaller than the diameter of the wire rod. The water supply component is used to supply cleaning water to the inner cavity. During actual operation, the water supply component can be connected to the laboratory faucet. Insert the wire rod after the experiment into the insertion hole in the cleaning pipe, then turn on the faucet and manually pull the wire rod to complete the all-round cleaning of the wire rod, avoiding the problem of paint blockage in the spiral groove of the wire rod caused by insufficient cleaning on one side. In addition, the wire rod cleaning device has a simple structure, is easy to operate, can easily achieve all-round and dead-angle-free cleaning of the wire rod, improve the cleaning effect and cleaning efficiency, and has a low manufacturing cost and is convenient for subsequent maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of this application, the following will briefly introduce the drawings required for description in the embodiments of this application. Obviously, the drawings in the following description are only some embodiments of this application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the content of the embodiments of this application and these drawings.
[0025] Figure 1 FIG. 1 shows a schematic structural diagram of the wire rod cleaning device provided by this application in one direction;
[0026] Figure 2 FIG. 2 shows a schematic structural diagram of the wire rod cleaning device provided by this application in another direction;
[0027] Figure 3 FIG. 3 shows a schematic structural diagram of the wire rod inserted into the wire rod cleaning device provided by this application;
[0028] Figure 4 FIG. 4 shows a schematic cross-sectional view of the wire rod cleaning device provided by the embodiments of this application.
[0029] REFERENCE SIGNS:
[0030] 100, wire rod;
[0031] 1, cleaning component; 11, cleaning pipe; 111, insertion hole; 12, cleaning brush;
[0032] 2, water supply component; 21, water inlet pipe; 22, water distribution pipe; 221, water outlet. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0033] Before explaining any embodiments of the present application in detail, it should be understood that the present application is not limited to the structural details and component arrangements set forth in the following description or shown in the above drawings.
[0034] In the present application, the terms "comprising", "including", "having" or any other variants thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising one..." does not exclude the presence of additional identical elements in the process, method, article or device comprising that element.
[0035] In the present application, the term "and / or" describes the relationship between associated objects and indicates that three relationships can exist. For example, A and / or B can represent: A exists alone, A and B exist simultaneously, and B exists alone. Additionally, in the present application, the character " / " generally indicates that the associated objects before and after are in an "and / or" relationship.
[0036] In the present application, the terms "connected", "combined", "coupled", "installed" can be direct connection, combination, coupling or installation, or can be indirect connection, combination, coupling or installation. Among them, by way of example, direct connection means that two parts or components are connected together without the need for an intermediate member, and indirect connection means that two parts or components are respectively connected to at least one intermediate member, and these two parts or components are connected through the intermediate member. In addition, "connected" and "coupled" are not limited to physical or mechanical connection or coupling, and can include electrical connection or coupling.
[0037] In the present application, those of ordinary skill in the art will understand that relative terms used in combination with a quantity or condition (such as "about", "approximately", "substantially", etc.) are intended to include the stated value and have the meaning indicated by the context. For example, such relative terms include at least the degree of error associated with the measurement of a particular value, tolerances caused by manufacturing, assembly, use related to a particular value, etc. Such terms should also be considered to disclose a range defined by the absolute values of two endpoints. Relative terms may refer to a plus or minus of a certain percentage (such as 1%, 5%, 10% or more) of the indicated value. A numerical value without the use of a relative term should also be disclosed as a particular value with a tolerance. In addition, when expressing a relative angular position relationship (such as substantially parallel, substantially perpendicular), "substantially" may refer to a plus or minus of a certain number of degrees (such as 1 degree, 5 degrees, 10 degrees or more) based on the indicated angle.
[0038] In this application, those of ordinary skill in the art will understand that the functions performed by components can be performed by one component, multiple components, one part, or multiple parts. Similarly, the functions performed by parts can also be performed by one part, one component, or a combination of multiple parts.
[0039] In this application, the orientation terms such as "upper", "lower", "left", "right", "front", "rear", etc. are described based on the orientation and positional relationship shown in the drawings, and should not be construed as a limitation on the embodiments of this application. In addition, in the context, it should also be understood that when it is mentioned that one element is connected "above" or "below" another element, it can not only be directly connected "above" or "below" another element, but also be indirectly connected "above" or "below" another element through an intermediate element. It should also be understood that the orientation terms such as the upper side, lower side, left side, right side, front side, rear side, etc. not only represent the positive orientation, but can also be understood as the side orientation. For example, the lower side can include directly below, lower left, lower right, lower front, and lower rear, etc.
[0040] Figure 1 The structural schematic diagram of one direction of the bar cleaning device provided by this application is shown. Figure 2 The structural schematic diagram of another direction of the bar cleaning device provided by this application is shown. Figure 3 The structural schematic diagram of the bar 100 provided by this application inserted into the bar cleaning device is shown. As Figures 1 to 3 shown, the bar cleaning device provided by this application includes a cleaning component 1 and a water supply component 2. Among them, the cleaning component 1 includes a cleaning pipe 11 and a cleaning brush 12. The cleaning pipe 11 has an inner cavity extending in the first direction, and a plurality of cleaning brushes 12 are connected to the inner wall of the inner cavity. The plurality of cleaning brushes 12 are arranged in a surrounding manner in the inner cavity to form a jack 111 extending in the first direction and for the bar 100 to be inserted. The diameter of the jack 111 is smaller than the diameter of the bar 100. The water supply component 2 is used to supply cleaning water to the inner cavity to cooperate with the cleaning brush 12 to fully clean the circumference of the bar 100. The operation is convenient, the structure is simple, the cost is low, and it is convenient for subsequent maintenance.
[0041] During the actual operation process, connect the water supply component 2 to the laboratory faucet, then insert the bar 100 after the experiment into the jack 111 in the cleaning pipe 11, and then turn on the faucet and manually pull and push the bar 100, and the omnidirectional cleaning of the bar 100 can be completed, avoiding the problem of paint blockage in the spiral groove of the bar 100 caused by incomplete cleaning on one side. In addition, the bar cleaning device has a simple structure, is easy to operate, can easily achieve the omnidirectional and dead-angle-free cleaning of the bar 100, improve the cleaning effect and cleaning efficiency, and has a low manufacturing cost and is convenient for subsequent maintenance.
[0042] In one embodiment, the water supply assembly 2 includes a water inlet pipe 21 and a water distribution pipe 22. The water inlet pipe 21 is at least partially located outside the cleaning pipe 11. The water distribution pipe 22 is fixed to the inner wall of the cleaning pipe 11, and the water distribution pipe 22 has a water inlet connected to the water inlet pipe 21 and a water outlet 221 facing the jack 111. During the cleaning process, the water inlet pipe 21 can be connected to the laboratory faucet. The cleaning water enters the water distribution pipe 22 through the water inlet pipe 21, and then is sprayed from the water outlet 221 of the water distribution pipe 22 onto the wire rod 100 located in the jack 111, so that the wire rod 100 can be fully cleaned.
[0043] Further, the water inlet pipe 21 is a corrugated pipe, and the corrugated pipe can be telescoped to facilitate the connection between the water inlet pipe 21 and the faucet.
[0044] Figure 4 The cross-sectional schematic view of the wire rod cleaning device provided by the embodiment of the present application is shown. As Figure 4 shown, the water distribution pipe 22 extends in the first direction, and a plurality of water outlets 221 are arranged at intervals along the first direction on the water distribution pipe 22. Compared with a single water outlet 221, the arrangement of a plurality of water outlets 221 can improve the cleaning efficiency.
[0045] Further, in the first direction, the length of the cleaning pipe 11 is the same as the length of the water distribution pipe 22 to ensure that the wire rods 100 entering the cleaning pipe 11 all correspond to the water distribution pipe 22, so as to ensure that the cleaning water sprayed from the water outlets 221 of the water distribution pipe 22 can be evenly sprayed onto the wire rod 100, improving the cleaning effect and cleaning efficiency of the wire rod 100.
[0046] In one embodiment, the water distribution pipe 22 and the cleaning pipe 11 are an integrally formed structure. The integral structure is convenient for molding, and the structural strength at the connection is guaranteed. Further, the water distribution pipe 22 and the cleaning pipe 11 can be made of plastic pipes. At this time, the integral molding of the two can be realized by injection molding. In other embodiments, the water distribution pipe 22 can also be fixed in the inner cavity of the cleaning pipe 11 by glue, which is not limited herein.
[0047] In one embodiment, a plurality of cleaning brushes 12 form a plurality of groups of cleaning brush groups arranged at intervals along the first direction. Each group of cleaning brush groups includes a plurality of cleaning brushes 12 arranged around the central axis of the cleaning pipe 11. For example, the cleaning brushes 12 can be fixed to the inner wall of the inner cavity by an implantation method, which is a relatively mature technology in the prior art and will not be elaborated herein. In another embodiment, the cleaning brushes 12 can be fixed to the inner wall of the inner cavity of the cleaning cavity by an adhesive method.
[0048] In one embodiment, all the cleaning brushes 12 are steel brushes. In another embodiment, all the cleaning brushes 12 are plastic brushes. In yet another embodiment, some of the cleaning brushes 12 are steel brushes and some are plastic brushes. In other words, all the cleaning brushes 12 in each set of cleaning brush groups can be steel brushes, or plastic brushes, or there can be both steel brushes and plastic brushes.
[0049] Continuing to refer to Figures 1 to 4 As shown, the relationship between the diameter D1 of the jack 111 and the diameter D0 of the wire rod 100 is: 3 mm ≤ D0 - D1 ≤ 5 mm; the shape of the inner cavity is circular, and the relationship between the diameter D2 of the inner cavity and the length L1 of the cleaning brush 12 is: 5 mm ≤ D2 - 2L1 ≤ 7 mm.
[0050] In this embodiment, the diameter D2 of the inner cavity is 40 mm, the length L of the cleaning brush 12 is 17 mm, the distance between the cleaning brushes 12 is any value between 1 mm and 2 mm, the diameter D3 of the water distribution pipe 22 is 6 mm, the diameter D4 of the water outlet 221 of the water distribution pipe 22 is 2 mm, and the distance between the water outlets 221 is any value between 3 mm and 5 mm. At this time, the diameter D1 of the jack 111 is 6 mm, and the diameter D0 of the wire rod 100 is 10 mm, which can ensure that the cleaning brush 12 is in close contact with the wire rod 100 and can effectively improve the cleaning effect. It can be understood that if the length of the cleaning brush 12 is too short or too long, it is not conducive to the cleaning of the wire rod 100. If the length of the cleaning brush 12 is too short, the circumferential contact pressure between the cleaning brush 12 and the wire rod 100 is small, which is not conducive to the cleaning of the residual paint. If the length of the cleaning brush 12 is too long, the diameter of the jack 111 becomes smaller, the wire rod 100 is not easy to insert into the jack 111, or the friction force between the wire rod 100 and the cleaning brush 12 is relatively large, which is not convenient for the wire rod 100 to move relative to the cleaning pipe 11 and affects the cleaning efficiency.
[0051] Furthermore, the lengths L2 of both the cleaning pipe 11 and the water distribution pipe 22 are 100 mm. The length of the wire rod 100 in the first direction is more than twice the length of the cleaning pipe 11. For example, the length of the wire rod 100 can be 240 mm, and the length of the spiral groove in the first direction is 200 mm.
[0052] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the above embodiments do not limit the present application in any form. Any technical solutions obtained by using equivalent replacements or equivalent transformations fall within the protection scope of the present application.
Claims
1. A bar cleaning device for cleaning a bar (100), characterized in that, Comprising: A cleaning component (1), including a cleaning pipe (11) and a cleaning brush (12). The cleaning pipe (11) has an inner cavity extending in a first direction. A plurality of the cleaning brushes (12) are connected to the inner wall of the inner cavity, and the plurality of cleaning brushes (12) enclose a jack (111) extending in the first direction and for inserting the bar (100). The diameter of the jack (111) is smaller than the diameter of the bar (100). A water supply component (2) for supplying cleaning water to the inner cavity.
2. The bar cleaning device according to claim 1, characterized in that, The water supply component (2) includes a water inlet pipe (21) and a water distribution pipe (22). The water inlet pipe (21) is at least partially located outside the cleaning pipe (11). The water distribution pipe (22) is fixed to the inner wall of the cleaning pipe (11), and the water distribution pipe (22) has a water inlet connected to the water inlet pipe (21) and a water outlet (221) facing the jack (111).
3. The bar cleaning device according to claim 2, characterized in that, The water distribution pipe (22) extends in the first direction, and a plurality of the water outlets (221) are arranged at intervals in the first direction on the water distribution pipe (22).
4. The bar cleaning device according to claim 2, wherein In the first direction, the length of the cleaning pipe (11) is the same as the length of the water distribution pipe (22).
5. The bar cleaning device according to claim 2, characterized in that, The water distribution pipe (22) and the cleaning pipe (11) are of an integrally formed structure.
6. The bar cleaning device according to claim 2, wherein The water inlet pipe (21) is a corrugated pipe.
7. The bar cleaning device according to any one of claims 1-6, characterized in that The plurality of cleaning brushes (12) form a plurality of groups of cleaning brush groups arranged at intervals in the first direction. Each group of cleaning brush groups includes a plurality of cleaning brushes (12) arranged around the central axis of the cleaning pipe (11).
8. The bar cleaning device according to claim 7, characterized in that, All of the cleaning brushes (12) are steel brushes; or All of the cleaning brushes (12) are plastic brushes; or Some of all the cleaning brushes (12) are steel brushes and some are plastic brushes.
9. The bar cleaning device according to claim 7, characterized in that, The relationship between the diameter D1 of the jack (111) and the diameter D0 of the bar (100) is: 3mm ≤ D0 - D1 ≤ 5mm; and / or The shape of the inner cavity is circular, and the relationship between the diameter D2 of the inner cavity and the length L of the cleaning brush (12) is: 5mm ≤ D2 - 2L1 ≤ 7mm.
10. The bar cleaning device according to claim 7, characterized in that, The diameter D2 of the inner cavity is 35mm to 45mm.