Rapid heating wire winding tool

By designing the fast winding heating wire tool, using structures such as wire winding base, filling groove, adjustment groove and aluminum foil, the shortcomings of traditional winding heating wire tool in metre resistance adaptability and winding path control are solved, and the stability and efficiency of the heating wire production process are improved.

CN223070341UActive Publication Date: 2025-07-08JIANGSU KAILONG BAODUN POWER TECH
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Patent Information

Application Number
CN202422287984.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-08
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

Traditional winding heating wire tooling has shortcomings in metre resistance adaptability and precise control of winding paths, resulting in unstable and inconsistent quality of heating wire production process.

Method used

A quick-winding heating wire tool is designed, including a wire winding base, a filling groove, an adjustment groove, an air hole, a push plate and an aluminum foil. By setting the filling groove and an adjustment groove, the heating wire winding path is guided, and the push plate and aluminum foil are used to improve the operating efficiency and the fixity of the heating wire.

Benefits of technology

The consistency of the winding path of the heating wire and the flexible adjustment of the meter resistance value error are achieved, the production efficiency and product stability are improved, the operation process is simplified, and the firmness and production efficiency of the heating wire are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rapid heating wire winding tool, and belongs to the technical field of wire winding devices. Comprising a wire winding base which is provided with a plurality of filling grooves and adjusting grooves and is provided with a plurality of clearance holes; the heating wire is arranged in the filling groove and the adjusting groove; the push plate is arranged below the wire winding base and is provided with a plurality of push-out parts; and the aluminum-foil paper is arranged on the wire winding base. And the filling groove is used for guiding the winding path of the heating wire, so that the path consistency of the heating wire in the wire winding process is ensured, and the winding error is reduced. And the length of the heating wire is adjusted by the adjusting groove to adapt to meter resistance errors of different batches of heating wires, so that the stability and consistency of production are ensured. The push plate penetrates through the clearance hole, so that the heating wire is quickly and accurately pushed to the single-sided adhesive aluminum foil paper; the wire winding base is provided with the concave part, so that the contact area between the aluminum-foil paper and the wire winding base is reduced, the adsorption of the aluminum-foil paper is prevented, and the convenience is improved. The use of the single-sided adhesive aluminum-foil paper simplifies the fixing process of the heating wire and ensures the firmness of the heating wire.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wire winding devices, and particularly relates to a tooling for quickly winding heating wires. Background Art

[0002] In modern industrial production, heating wires are widely used, especially in the fields of electronics, electrical appliances, automobiles, etc. The manufacturing process of heating wires usually includes winding them on specific substrates to ensure their functionality and durability. However, traditional toolings for winding heating wires have many technical bottlenecks and operational inconveniences in practical applications. These problems mainly focus on the following aspects: 1. The adaptability problem of the resistance per meter error of heating wires: Heating wires of different batches may have certain errors in resistance per meter, while traditional toolings for winding heating wires usually do not have the function of adjusting the length of heating wires; 2. The precise control problem of the winding path of heating wires: The winding path of heating wires has an important impact on their performance and service life. Traditional toolings for winding heating wires often lack precise guiding structures, resulting in easy deviation or distortion of heating wires during the winding process, affecting the quality and consistency of the final products. Content of the Utility Model

[0003] The utility model provides a tooling for quickly winding heating wires to solve the above problems.

[0004] The technical solution adopted by the utility model is as follows: A tooling for quickly winding heating wires, comprising:

[0005] A wire winding base, on which a number of filling grooves and adjusting grooves are provided, and having a number of clearance holes;

[0006] Heating wires, arranged in the filling grooves and adjusting grooves;

[0007] A push plate, arranged under the wire winding base, the push plate having a number of pushing parts;

[0008] Aluminum foil paper, arranged on the wire winding base.

[0009] Preferably, the adjusting groove has at least two wire winding protrusions in the wire feeding direction of the heating wire.

[0010] Preferably, the sizes and positions of the clearance holes and the pushing parts are matched.

[0011] Preferably, a number of recesses are further provided on the wire winding base.

[0012] Preferably, one side of the aluminum foil paper has a colloid.

[0013] Advantages of the present utility model: Compared with the prior art, the present utility model is provided with a heating wire filling groove for guiding the winding path of the heating wire, ensuring the path consistency of the heating wire during the wire winding process, reducing the winding error, and improving the production efficiency. An adjusting groove is provided to adjust the length of the heating wire, which can flexibly adapt to the resistance value error per meter of the heating wire in different batches, ensuring the stability and consistency of the production process. The push plate passes through the clearance hole of the wire winding base and is used to push the heating wire onto the single-sided adhesive aluminum foil paper, enabling the heating wire to be quickly and accurately pushed onto the single-sided adhesive aluminum foil paper, reducing the operation time and improving the production efficiency. One side of the aluminum foil paper has a colloid. The use of the single-sided adhesive aluminum foil paper simplifies the fixing process of the heating wire, improves the production efficiency, and at the same time ensures the firmness of the heating wire. A number of recesses are provided around the wire winding base to reduce the contact area between the aluminum foil paper and the wire winding base, prevent the adsorption of the aluminum foil paper, and enable the push plate to more easily push out the heating wire and the aluminum foil paper, improving the convenience of operation. Brief Description of the Drawings

[0014] Figure 1 is a schematic structural view of the present utility model;

[0015] Figure 2 is a schematic structural view of the wire winding base;

[0016] Figure 3 is a schematic structural view of the push plate.

[0017] In the drawings, the list of components represented by each reference numeral is as follows: push plate 1, wire winding base 2, heating wire 3, aluminum foil paper 4, filling groove 5, adjusting groove 6, clearance hole 7, pushing-out portion 8, wire winding protrusion 9, recess 10. Detailed Embodiment

[0018] The following further describes the present utility model in conjunction with the specification and embodiments, which can enable those skilled in the art to more comprehensively understand the present utility model, but does not limit the present utility model in any way.

[0019] To solve the technical problems existing in the background art, this embodiment discloses a rapid heating wire winding tooling, as Figures 1 to 3 shown, including: a wire winding base 2, on which a number of filling grooves 5 and adjusting grooves 6 are provided and has a number of clearance holes 7; a heating wire 3 is arranged in the filling grooves 5 and the adjusting grooves 6; a push plate 1 is arranged under the wire winding base 2, and the push plate 1 has a number of pushing-out portions 8; an aluminum foil paper 4 is arranged on the wire winding base 2. A heating wire 3 filling groove 5 is provided for guiding the winding path of the heating wire 3, ensuring the path consistency of the heating wire 3 during the wire winding process, reducing the winding error, and improving the production efficiency.

[0020] In a further embodiment, the adjusting groove 6 has at least two wire winding bosses 9 in the wire running direction of the heating wire 3. By providing the adjusting groove 6 and adjusting the length of the heating wire 3, it can flexibly adapt to the resistance value errors per meter of heating wires 3 in different batches, ensuring the stability and consistency of the production process.

[0021] In a further embodiment, the sizes and positions of the clearance holes 7 and the pushing portions 8 match. The push plate 1 passes through the clearance holes 7 of the wire winding base 2 and is used to push the heating wire 3 onto the single-sided adhesive aluminum foil 4, enabling the heating wire 3 to be quickly and accurately pushed onto the single-sided adhesive aluminum foil 4, reducing the operation time and improving the production efficiency.

[0022] In a further embodiment, a number of recesses 10 are also provided on the wire winding base 2. A number of recesses 10 are provided around the wire winding base 2, reducing the contact area between the aluminum foil 4 and the wire winding base 2, preventing the adsorption of the aluminum foil 4, enabling the push plate 1 to more easily push out the heating wire 3 and the aluminum foil 4, and improving the convenience of operation.

[0023] In a further embodiment, one side of the aluminum foil 4 has a colloid. The use of the single-sided adhesive aluminum foil 4 simplifies the fixing process of the heating wire 3, improves the production efficiency, and at the same time ensures the firmness of the heating wire 3.

[0024] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered within the scope of the claims and the description of the present invention.

Claims

1. A fast winding tooling for heating wires, characterized in that: Including: A wire-winding base, on which a number of filling grooves and adjusting grooves are provided, and having a number of clearance holes; A heating wire, arranged in the filling grooves and the adjusting grooves; A push plate, arranged under the wire-winding base, the push plate having a number of pushing parts; Aluminum foil paper, arranged on the wire-winding base.

2. The quick heating wire winding tooling according to claim 1, characterized in that: The adjusting groove has at least two wire-winding protrusions in the wire-walking direction of the heating wire.

3. A quick heating wire winding tooling according to claim 1, characterized in that: The sizes and positions of the clearance holes and the pushing parts are matched.

4. A quick heating wire winding tooling according to claim 1, characterized in that, A number of recesses are further provided on the wire-winding base.

5. A rapid heating wire winding tooling according to claim 1, characterized in that, One side of the aluminum foil paper has a colloid.