Automatic repair welding equipment for cage rib welding spots
By designing automatic welding equipment for cage welding points, automatic inspection and welding of welding points are achieved using detection cameras and mechanical arms, the problems of unsolid connections of steel bars and false welding are solved, and the welding quality and project quality are improved.
Patent Information
- Application Number
- CN202421936021.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The connection method between existing steel bars mainly depends on welding process. When the machine fails, the welding is not firm and the welding is virtual, and the quality of manual welding is inconsistent, resulting in unqualified welding quality and affecting the quality of the project.
An automatic welding equipment for cage welding points is designed, including detection components, welding components and control components. The detection camera is used to detect welding points, and image recognition and welding are performed through the robotic arms and welding heads to achieve all-round welding points detection and welding.
It improves welding quality, ensures the firmness and consistency of steel bar connections, improves working efficiency, reduces welding defects, and ensures project quality.
Smart Images
Figure CN223070718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to an automatic supplementary welding equipment for cage bar welding points. Background Technique
[0002] Welding, also known as fusion welding, is a technique for joining metals or other thermoplastic materials by means of heating, high temperature, etc. There are many energy sources for modern welding, including gas flames, electric arcs, lasers, electron beams, friction, and ultrasonic waves. In addition to being used in factories, welding can also be carried out in a variety of environments, such as in the wild, underwater, and in space.
[0003] At present, the interiors of various drain pipes, electric pipe culverts, and rectangular pipe culverts produced are all of steel bar structures. The connection method between steel bars is generally welding technology, that is, machine welding and manual welding methods. When the machine fails, it will cause insecure welding and virtual welding; the quality of manual welding is even more uneven, which will further lead to unqualified welding quality and ultimately affect the quality of the project. Content of the Utility Model
[0004] The purpose of the utility model is to provide an automatic supplementary welding equipment for cage bar welding points to solve the problems raised in the above background technique that the connection method between steel bars is generally welding technology, that is, machine welding and manual welding methods. When the machine fails, it will cause insecure welding and virtual welding; the quality of manual welding is even more uneven, which will further lead to unqualified welding quality and ultimately affect the quality of the project. To achieve the above purpose, the utility model provides the following technical solution: an automatic supplementary welding equipment for cage bar welding points, including a working box, a detection component is arranged on the top of the working box. The detection component includes a bearing plate, the bearing plate is movably connected to the top of the working box, a chute is opened on the top of the bearing plate, an electric slider is slidably connected to the inner wall of the chute, a support column is fixedly connected to the top of the electric slider, a baffle is fixedly connected to the top of the support column, a processing box is movably connected to the side surface of the support column, a fastening bolt is threadedly connected to one side of the processing box, a detection camera is fixedly connected to the front of the processing box, and a processing display screen is fixedly connected to the top of the processing box. By installing the detection component, the welding points of steel bars can be detected by the detection camera, and then image recognition processing is carried out through the processing box at the back, and the detected image will be displayed through the processing display screen at the top, so that the welding component can be used to supplement the welding of the problematic welding points. The position of the detection component can be adjusted by the electric slider at the bottom, and the height of the detection camera can be adjusted by the fastening bolt.
[0005] Further preferably, a welding component is arranged on the top of the bearing plate. The welding component includes a fixing plate, the fixing plate is fixedly connected to the top of the bearing plate, and a fixing bolt is threadedly connected to the top of the fixing plate.
[0006] Further preferably, a connecting column is fixedly connected to the top of the fixing plate, a rotating block is fixedly connected to the top of the connecting column, a robotic arm is fixedly connected to the top of the rotating block, and a welding head is fixedly connected to the other end of the robotic arm. By installing the welding assembly, when the detection assembly detects a problematic welding point, the robotic arm can be controlled to operate through the control assembly. The robotic arm can be rotated in all directions through the rotating block at the bottom, so that the welding points at any position can be repaired. When the robotic arm moves to the welding point that needs to be repaired, the welding point can be repaired through the welding head.
[0007] Further preferably, a lifting assembly is arranged inside the working box. The lifting assembly includes a connecting plate, the connecting plate is fixedly connected inside the working box, a telescopic rod is fixedly connected to the top of the connecting plate, an installation plate is fixedly connected to the top of the telescopic rod, and a bearing plate is fixedly connected to the top of the installation plate. By installing the lifting assembly, the height of the top detection assembly and welding assembly can be adjusted by using the telescopic rod.
[0008] Further preferably, a control assembly is arranged on the top of the working box. The control assembly includes a fixed seat, the fixed seat is fixedly connected to the top of the working box, and a control box is fixedly connected to the top of the fixed seat. By installing the control box, an electrical connection can be formed between the control box and the electric slider, the processing box, the detection camera, the processing display screen, the rotating block, the robotic arm and the telescopic rod.
[0009] Further preferably, a touch display screen is fixedly connected to the front of the control box, an operation button is movably connected to the front of the control box, and a heat dissipation hole is opened on one side of the control box.
[0010] Further preferably, a moving assembly is arranged at the bottom of the working box. The moving assembly includes a bottom plate, the bottom plate is fixedly connected to the bottom of the working box, a support leg is fixedly connected to the bottom of the bottom plate, and a universal wheel is fixedly connected to the bottom of the support leg.
[0011] Further preferably, a push-pull handle is fixedly connected to one side of the bottom plate, and an anti-slip pad is sleeved on the side surface of the push-pull handle.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] In the present utility model, by installing a detection component, a detection camera can be used to detect the steel bar welding points, and then image recognition processing is carried out through the processing box on the back. The detected images will be displayed on the processing display screen at the top, so that the situations of missed welding, false welding and incomplete welding at the steel bar welding points can be quickly detected. Then, the welding component can be used to repair the welding points with problems, which not only ensures the welding quality of the steel bars but also improves the work efficiency. The position of the detection component can be adjusted through the electric slider at the bottom, and the height of the detection camera can be adjusted through the fastening bolts, so as to facilitate the detection component to detect the welding points.
[0014] In the present utility model, by installing a welding component, when the detection component detects a problematic welding point, the control component can be used to control the operation of the robotic arm. The robotic arm can be rotated in all directions through the rotating block at the bottom, so as to repair the welding points at any position. When the robotic arm moves to the welding point that needs to be repaired, the welding head can be used to repair the welding point, thus ensuring the welding quality of the steel bars. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic three-dimensional structure diagram of the present utility model Figure 1 ;
[0016] Figure 2 is the present utility model Figure 1 the enlarged structural schematic diagram at position A;
[0017] Figure 3 is a schematic three-dimensional structure diagram of the present utility model Figure 2 ;
[0018] Figure 4 is the present utility model Figure 3 the enlarged structural schematic diagram at position B;
[0019] Figure 5 is a schematic three-dimensional structure diagram of the present utility model Figure 3 ;
[0020] Figure 6 is a schematic three-dimensional structure diagram of the present utility model Figure 4 .
[0021] In the figure: 1, working box; 2, detection component; 3, welding component; 4, lifting component; 5, control component; 6, moving component; 201, bearing plate; 202, chute; 203, electric slider; 204, support column; 205, baffle; 206, processing box; 207, fastening bolt; 208, detection camera; 209, processing display screen; 301, fixing plate; 302, fixing bolt; 303, connecting column; 304, rotating block; 305, robotic arm; 306, welding head; 401, connecting plate; 402, telescopic rod; 403, mounting plate; 501, fixing seat; 502, control box; 503, touch display screen; 504, operation button; 505, heat dissipation hole; 601, bottom plate; 602, support leg; 603, universal wheel; 604, push-pull handle; 605, anti-slip pad. Detailed implementation manners
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] Please refer to Figure 1 - Figure 6 , the present invention provides a technical solution: an automatic supplementary welding device for cage bar welding points, including a working box 1. A detection component 2 is arranged on the top of the working box 1. The detection component 2 includes a bearing plate 201. The bearing plate 201 is movably connected to the top of the working box 1. A chute 202 is opened on the top of the bearing plate 201. An electric slider 203 is slidably connected to the inner wall of the chute 202. A support column 204 is fixedly connected to the top of the electric slider 203. A baffle 205 is fixedly connected to the top of the support column 204. A processing box 206 is movably connected to the side surface of the support column 204. A fastening bolt 207 is threadedly connected to one side of the processing box 206. A detection camera 208 is fixedly connected to the front of the processing box 206. A processing display screen 209 is fixedly connected to the top of the processing box 206. By installing the detection component 2, the detection camera 208 can be used to detect the steel bar welding points, and then image recognition processing is carried out through the processing box 206 at the back. The detected image will be displayed on the processing display screen 209 at the top, so that the welding component 3 can be used to perform supplementary welding on the problematic welding points. The position of the detection component 2 can be adjusted through the electric slider 203 at the bottom, and the height of the detection camera 208 can be adjusted through the fastening bolt 207.
[0024] In this embodiment, as Figure 3 and Figure 4As shown in the figure, a welding assembly 3 is provided on the top of the bearing plate 201. The welding assembly 3 includes a fixing plate 301 which is fixedly connected to the top of the bearing plate 201, and a fixing bolt 302 is threadedly connected to the top of the fixing plate 301.
[0025] In this embodiment, as Figure 3 , Figure 4 and Figure 5 shown, a connecting column 303 is fixedly connected to the top of the fixing plate 301. A rotating block 304 is fixedly connected to the top of the connecting column 303. A robotic arm 305 is fixedly connected to the top of the rotating block 304. The other end of the robotic arm 305 is fixedly connected to a welding head 306. By installing the welding assembly 3, when the detection assembly 2 detects a problematic welding point, the robotic arm 305 can be controlled to operate through the control assembly 5. The robotic arm 305 can be rotated in all directions through the rotating block 304 at the bottom, so that the welding points at any position can be repaired. When the robotic arm 305 moves to the welding point that needs to be repaired, the welding point can be repaired through the welding head 306.
[0026] In this embodiment, as Figure 5 shown, a lifting assembly 4 is provided inside the working box 1. The lifting assembly 4 includes a connecting plate 401 which is fixedly connected inside the working box 1. A telescopic rod 402 is fixedly connected to the top of the connecting plate 401. An installation plate 403 is fixedly connected to the top of the telescopic rod 402. The bearing plate 201 is fixedly connected to the top of the installation plate 403. By installing the lifting assembly 4, the height of the top detection assembly 2 and the welding assembly 3 can be adjusted by using the telescopic rod 402.
[0027] In this embodiment, as Figure 6 shown, a control assembly 5 is provided on the top of the working box 1. The control assembly 5 includes a fixing base 501 which is fixedly connected to the top of the working box 1. A control box 502 is fixedly connected to the top of the fixing base 501. By installing the control box 502, an electrical connection can be formed between the control box 502 and the electric slider 203, the processing box 206, the detection camera 208, the processing display screen 209, the rotating block 304, the robotic arm 305 and the telescopic rod 402.
[0028] In this embodiment, as Figure 6 shown, a touch display screen 503 is fixedly connected to the front of the control box 502. An operation button 504 is movably connected to the front of the control box 502. A heat dissipation hole 505 is provided on one side of the control box 502.
[0029] In this embodiment, as Figure 3As shown in the figure, a moving component 6 is provided at the bottom of the working box 1. The moving component 6 includes a bottom plate 601, the bottom plate 601 is fixedly connected to the bottom of the working box 1, a support leg 602 is fixedly connected to the bottom of the bottom plate 601, and a universal wheel 603 is fixedly connected to the bottom of the support leg 602.
[0030] In this embodiment, as Figure 3 shown, a push-pull handle 604 is fixedly connected to one side of the bottom plate 601, and an anti-slip pad 605 is sleeved on the side surface of the push-pull handle 604.
[0031] The usage method and advantages of the present utility model: When the automatic cage bar welding point repair welding equipment is in use, the working process is as follows:
[0032] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 shown, when in use, the welding points of the steel bars can be detected by the detection camera 208 first, and then image recognition processing is performed through the processing box 206 on the back. The detected image will be displayed on the processing display screen 209 at the top. The position of the detection component 2 can be adjusted by the electric slider 203 at the bottom, and the height of the detection camera 208 can be adjusted by the fastening bolt 207. When the detection component 2 detects a problematic welding point, the robotic arm 305 is controlled to operate by the control component 5. The robotic arm 305 can be rotated in all directions through the rotating block 304 at the bottom, so that the welding points at any position can be repaired. When the robotic arm 305 moves to the welding point that needs to be repaired, the welding head 306 can repair the welding point.
[0033] The above shows and describes the basic principles, main features and advantages of the present utility model. Technical staff in this industry should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An automatic repair welding device for cage bar welding points, comprising a working box (1), characterized in that: A detection component (2) is provided at the top of the working box (1). The detection component (2) includes a bearing plate (201). The bearing plate (201) is movably connected to the top of the working box (1). A chute (202) is formed at the top of the bearing plate (201). An electric slider (203) is slidably connected to the inner wall of the chute (202). A support column (204) is fixedly connected to the top of the electric slider (203). A baffle (205) is fixedly connected to the top of the support column (204). A processing box (206) is movably connected to the side surface of the support column (204). A fastening bolt (207) is threadedly connected to one side of the processing box (206). A detection camera (208) is fixedly connected to the front of the processing box (206). A processing display screen (209) is fixedly connected to the top of the processing box (206).
2. The automatic cage bar weld point repair welding equipment according to claim 1, characterized in that: A welding component (3) is provided at the top of the bearing plate (201). The welding component (3) includes a fixing plate (301). The fixing plate (301) is fixedly connected to the top of the bearing plate (201). A fixing bolt (302) is threadedly connected to the top of the fixing plate (301).
3. The automatic repair welding equipment for the welding points of cage bars according to claim 2, characterized in that: A connecting column (303) is fixedly connected to the top of the fixing plate (301). A rotating block (304) is fixedly connected to the top of the connecting column (303). A robotic arm (305) is fixedly connected to the top of the rotating block (304). A welding head (306) is fixedly connected to the other end of the robotic arm (305).
4. The automatic repair welding equipment for the cage bar welding points according to claim 1, wherein: A lifting component (4) is provided inside the working box (1). The lifting component (4) includes a connecting plate (401). The connecting plate (401) is fixedly connected inside the working box (1). A telescopic rod (402) is fixedly connected to the top of the connecting plate (401). An installation plate (403) is fixedly connected to the top of the telescopic rod (402). The bearing plate (201) is fixedly connected to the top of the installation plate (403).
5. The automatic repair welding equipment for the cage bar welding points according to claim 1, characterized in that: A control component (5) is provided at the top of the working box (1). The control component (5) includes a fixing base (501). The fixing base (501) is fixedly connected to the top of the working box (1). A control box (502) is fixedly connected to the top of the fixing base (501).
6. The automatic repair welding equipment for the cage bar welding points according to claim 5, characterized in that: A touch display screen (503) is fixedly connected to the front of the control box (502). An operation button (504) is movably connected to the front of the control box (502). A heat dissipation hole (505) is formed on one side of the control box (502).
7. An automatic repair welding device for cage bar welding points according to claim 1, characterized in that: A moving component (6) is provided at the bottom of the working box (1). The moving component (6) includes a bottom plate (601). The bottom plate (601) is fixedly connected to the bottom of the working box (1). Support legs (602) are fixedly connected to the bottom of the bottom plate (601). Universal wheels (603) are fixedly connected to the bottom of the support legs (602).
8. The automatic repair welding equipment for the cage bar welding points according to claim 7, wherein: A push-pull handle (604) is fixedly connected to one side of the bottom plate (601). An anti-slip pad (605) is sleeved on the side surface of the push-pull handle (604).