Workbench for welding machining

By designing a rotatable and adjustable hollow frame and support frame structure, the problem that the existing welding workbench cannot be adjusted is solved, and flexible welding and multi-functional use of the door frame of the wind power tower is realized, and welding accuracy and stability are improved.

CN223070768UActive Publication Date: 2025-07-08NINGXIA YINXING ENERGY
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Patent Information

Application Number
CN202421820889.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-07-08
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing welding workbench cannot adjust the angle and flip of the workpiece as needed, and cannot meet the diversified welding needs of wind power tower door frames.

Method used

A welding workbench containing a housing box, a hollow frame, a positioning assembly, a driving part and a support plate is designed. Through the rotation of the hollow frame and the adjustment of the support frame, multi-angle positioning and flipping of the workpiece is achieved. Combined with the use of a linear module and a cylinder, fixing stability and versatility are enhanced.

Benefits of technology

It realizes flexible welding of wind power tower door frames with different sizes and shapes, improves welding accuracy and versatility of equipment, adapts to the arc-shaped structure of wind power tower door frames, and enhances the stability and adjustment convenience of the support frame.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a workbench for welding processing, which comprises a containing box, a workbench body, a workbench body, a workbench body, a workbench body and a workbench body, wherein the containing box is a cavity with an opening in the top; the hollow frame is rotationally arranged in the containing box, a positioning assembly is arranged on the outer side of the hollow frame, and the positioning assembly comprises a first supporting frame used for positioning from the two ends and a second supporting frame used for positioning from the side edge; the wind power tower door frame welding device has the advantages that by adjusting the positions of the first supporting frame and the second supporting frame, the wind power tower door frame welding device can meet the welding requirements of wind power tower door frames of different sizes and shapes; an arc-shaped structure of a wind power tower door frame is considered through arrangement of the first supporting frame and the second supporting frame, the clamp can be tightly attached to the door frame through height adjustment of the first supporting frame, and the welding precision is improved; and the first supporting frame is in sliding connection with the hollow frame through the limiting rods and is adjusted through the first adjusting screw rod, so that the stability and the adjusting convenience of the supporting frame are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power tower frame door processing, and specifically relates to a workbench for welding processing. Background Art

[0002] The wind power tower frame door usually refers to the entrance or door frame structure of the wind power tower in a wind farm. The door frame is designed to facilitate the entry of personnel and equipment into the interior of the wind power tower, while ensuring the structural sealing and safety. During its processing, due to the need to ensure the structural sealing and safety to prevent the external environment (such as wind, rain, dust) from entering the tower interior and to ensure that the door frame can withstand various forces and pressures during the high-speed operation of the wind power tower, welding is required during the processing of the wind power tower frame door.

[0003] During welding, the corresponding workpieces need to be placed on the top of the workbench for positioning and fixing. The existing workbenches are mostly fixed support planes, which cannot adjust the angle of the workpieces or flip them as needed, and the workbench cannot be flexibly adjusted according to the needs of welding. Content of the Utility Model

[0004] The purpose of the utility model is to provide a workbench for welding processing to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A workbench for welding processing, comprising:

[0006] A receiving box, which is a cavity with an opening at the top;

[0007] A hollow frame, which is rotatably placed in the receiving box. A positioning component is arranged on the outer side of the hollow frame. The positioning component includes a first support frame for positioning from both ends and a second support frame for side positioning;

[0008] A driving part, which is placed at the end of the receiving box and is used to drive the hollow frame to rotate;

[0009] A support plate, which is placed in the middle of the hollow frame and is used as an operating table.

[0010] Preferably, it further includes a support table fixedly connected to one side of the receiving box. A moving seat is slidably connected to the middle of the support table. A linear module is fixedly connected to one side of the receiving box, and the moving slide of the linear module is fixedly connected to the moving seat.

[0011] Preferably, the first support frame is placed at both ends of the hollow frame. Limit rods slidably connected to the hollow frame are fixedly connected to the bottoms of the first support frames. First adjustment screws are threadedly connected to the ends of the hollow frame, and the tops of the first adjustment screws are rotatably connected to the first support frames.

[0012] Preferably, a first pressing plate is slidably connected to the middle of the first support frame. One end of the first pressing plate is threadedly connected to a second adjusting screw rod, and one end of the second adjusting screw rod is rotatably connected to the first pressing plate.

[0013] Preferably, a plurality of second support frames are provided. The plurality of second support frames are detachably installed on the outer side of the hollow frame. A cylinder is fixedly connected to one side of the second support frame, and an output end of the cylinder is fixedly connected to a second pressing plate.

[0014] Preferably, a limiting plate with an inclined surface structure is arranged on one side of the second pressing plate for pressing and fixing the door frame.

[0015] Preferably, the driving part includes a speed reducer fixedly connected to the outer side of the accommodating box. An output end of the speed reducer is fixedly connected to an end of the hollow frame, and a driving motor is installed at an input end of the speed reducer.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows: By adjusting the positions of the first support frame and the second support frame, the welding requirements of wind power tower barrel door frames with different sizes and shapes can be adapted; The settings of the first support frame and the second support frame take into account the arc structure of the wind power tower barrel door frame. Through the height adjustment of the first support frame, the fixture can be closely attached to the door frame, improving the welding precision; The first support frame is slidably connected to the hollow frame through a limiting rod and is adjusted by a first adjusting screw rod, ensuring the stability of the support frame and the convenience of adjustment; The settings of the cylinder and the second pressing plate of the second support frame apply a downward force to the door frame through the limiting plate with an inclined surface structure, enhancing the stability of fixation; The support plate can not only be used as an operating table during welding, but also be rotated upwards after welding is completed to be used as an assembly workbench, increasing the versatility of the equipment. Description of the Drawings

[0017] Figure 1 It is a schematic structural diagram of the present utility model;

[0018] Figure 2 It is a schematic structural diagram of the hollow frame of the present utility model;

[0019] Figure 3 It is a schematic structural diagram of the support plate of the present utility model;

[0020] Figure 4 It is a schematic structural diagram of the linear module of the present utility model.

[0021] In the figure: 1. Accommodating box; 2. Hollow frame; 3. Support plate; 4. First support frame; 5. First pressing plate; 6. Second support frame; 7. Cylinder; 8. Second pressing plate; 9. Support platform; 10. Moving seat; 11. Reducer; 12. Driving motor; 13. Limit rod; 14. First adjustment screw; 15. Linear module; 17. Limit plate; 18. Second adjustment screw. Detailed implementation mode

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figure 1 , 2 As shown in Figures 3 and 4, the present invention provides a technical solution: A workbench for welding processing, including: The accommodating box 1 is a cavity with an opening at the top; The hollow frame 2 is rotatably placed in the accommodating box 1, and a positioning component is arranged on the outer side of the hollow frame 2. The positioning component includes a first support frame 4 for positioning from both ends and a second support frame 6 for side positioning; The driving part is placed at the end of the accommodating box 1 for driving the hollow frame 2 to rotate; The support plate 3 is placed in the middle of the hollow frame 2 for use as an operating table.

[0024] It should be noted that the present invention adjusts the position of the second support frame 6. Due to the joints at both ends of the welding position and the chamfered notches are provided at the corners of the support plate 3, the edge of the wind power tower door frame is clamped in the middle of the first support frame 4 and the second support frame 6, and it is welded by a corresponding welding machine. After one side is welded, the driving part drives the hollow frame 2 to rotate to weld the joint again. When the welding is completed, the support plate 3 can be rotated upwards, and at this time, the top of the support plate 3 is flush with the top of the hollow frame 2, so that the support plate 3 can be used as an assembly workbench.

[0025] Please refer to Figure 1 , 4 As shown in the figure, it also includes a support platform 9 fixedly connected to one side of the accommodating box 1. A moving seat 10 is slidably connected to the middle of the support platform 9, and a linear module 15 is fixedly connected to one side of the accommodating box 1. The moving slide of the linear module 15 is fixedly connected to the moving seat 10.

[0026] It should be noted that in the present utility model, a welding robot is connected to the moving base 10. The linear module 15 is a synchronous belt linear module. The linear module 15 includes a bracket with a guide rail installed thereon, a moving slide table slidably disposed on the guide rail, a synchronous belt assembly for driving the movement of the moving slide table, and a servo motor for driving the rotation of the synchronous belt assembly. The moving base 10 is driven by the linear module 15 to slide on the top of the support table 9, so that the welding robot can move along the X-axis direction on one side of the accommodation box 1.

[0027] Please refer to Figure 3 As shown in the figure, the first support frames 4 are placed at both ends of the hollow frame 2. Limiting rods 13 slidably connected to the hollow frame 2 are fixedly connected to the bottoms of the first support frames 4. First adjusting screws 14 are threadedly connected to the ends of the hollow frame 2. The tops of the first adjusting screws 14 are rotatably connected to the first support frames 4. A first pressing plate 5 is slidably connected to the middle of the first support frame 4. One end of the first pressing plate 5 is threadedly connected to a second adjusting screw 18. One end of the second adjusting screw 18 is rotatably connected to the first pressing plate 5.

[0028] It should be noted that in the present utility model, the upper and lower ends of the wind power tower door frame are of an arc structure. Therefore, during welding, the end support fixture needs to be adjusted to be higher than the fixtures on both sides. By rotating the first adjusting screw 14, the linear module 15 drives the first support frame 4 to move under the action of the thread. The first support frame 4 drives the limiting rod 13 to move upward. The second adjusting screw 18 is rotated according to the thickness of the door frame, so that the second adjusting screw 18 drives the first pressing plate 5 to move to one side, thereby clamping and fixing the end of the door frame through the first pressing plate 5.

[0029] Please refer to Figure 1 、 2 As shown in FIGS. 4, a plurality of second support frames 6 are provided. The plurality of second support frames 6 are detachably installed on the outer side of the hollow frame 2. A cylinder 7 is fixedly connected to one side of the second support frame 6. The output end of the cylinder 7 is fixedly connected to a second pressing plate 8. A limiting plate 17 with an inclined surface structure is provided on one side of the second pressing plate 8 for pressing and fixing the door frame.

[0030] It should be noted that in the present utility model, the side of the door frame is placed in the groove on the top of the second support frame 6. The cylinder 7 drives the second pressing plate 8 to move to fix the side. Since the bottom of the limiting plate 17 on one side of the second pressing plate 8 is of an inclined surface structure, a downward force is exerted on the door frame during the pressing process, so that the door frame is pressed and fixed in the second support frame 6.

[0031] Please refer to Figure 3 、 4 As shown in the figure, the driving part includes a speed reducer 11 fixedly connected to the outer side of the accommodation box 1. The output end of the speed reducer 11 is fixedly connected to the end of the hollow frame 2. A driving motor 12 is installed at the input end of the speed reducer 11.

[0032] It should be noted that the speed reducer 11 of the present utility model is a worm and worm gear speed reducer. The driving motor 12 is fixedly connected to the worm. The middle part of the worm gear is connected to the hollow frame 2 through a rotating shaft. The driving motor 12 drives the worm gear through the worm, and drives the hollow frame 2 to rotate through the worm gear, so as to rotate and adjust the angle of the hollow frame 2.

[0033] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle part", "the other end", "upper", "one side", "top", "inner", "front part", "center", "both ends", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present utility model.

[0034] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.

[0035] In the present utility model, unless otherwise clearly specified and defined, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0036] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A workbench for welding processing, characterized in that: Comprising: A storage box (1), the storage box (1) being a cavity with an opening at the top; A hollow frame (2), the hollow frame (2) being rotatably placed inside the storage box (1), a positioning assembly being provided on the outer side of the hollow frame (2), the positioning assembly including a first support frame (4) for positioning from both ends and a second support frame (6) for side positioning; A driving part, the driving part being placed at the end of the storage box (1) for driving the hollow frame (2) to rotate; A support plate (3), the support plate (3) being placed in the middle of the hollow frame (2) for use as an operating table.

2. The workbench for welding processing according to claim 1, characterized in that: It further includes a support platform (9) fixedly connected to one side of the storage box (1), a moving seat (10) being slidably connected to the middle of the support platform (9), a linear module (15) being fixedly connected to one side of the storage box (1), and the moving slide of the linear module (15) being fixedly connected to the moving seat (10).

3. The workbench for welding processing according to claim 1, characterized in that: The first support frame (4) is placed at both ends of the hollow frame (2), limit rods (13) fixedly connected to the bottom of the first support frame (4) and slidably connected to the hollow frame (2) are provided, and first adjustment screws (14) are threadedly connected to the ends of the hollow frame (2), the tops of the first adjustment screws (14) being rotatably connected to the first support frame (4).

4. The workbench for welding processing according to claim 3, wherein: A first pressing plate (5) is slidably connected to the middle of the first support frame (4), a second adjustment screw (18) is threadedly connected to one end of the first pressing plate (5), and one end of the second adjustment screw (18) is rotatably connected to the first pressing plate (5).

5. The workbench for welding processing according to claim 1, characterized in that: A plurality of the second support frames (6) are provided, the plurality of second support frames (6) being detachably installed on the outer side of the hollow frame (2), a cylinder (7) being fixedly connected to one side of the second support frame (6), and the output end of the cylinder (7) being fixedly connected to a second pressing plate (8).

6. The workbench for welding processing according to claim 5, characterized in that: A limiting plate (17) with an inclined surface structure is provided on one side of the second pressing plate (8) for pressing and fixing the door frame.

7. A workbench for welding processing according to claim 1, characterized in that: The driving part includes a speed reducer (11) fixedly connected to the outer side of the storage box (1), the output end of the speed reducer (11) being fixedly connected to the end of the hollow frame (2), and a driving motor (12) being installed at the input end of the speed reducer (11).