Stand column welding device
By designing an automated column welding device, the automatic welding around the column is achieved by meshing with electric push rods and racks, which solves the fatigue problems caused by handheld welders and improves welding quality and stability.
Patent Information
- Application Number
- CN202422191181.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-07
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-07
AI Technical Summary
During the welding process of existing columns, the welder holds the welding gun and protective cover for a long time and causes hand fatigue, affecting the accuracy and stability of welding and reducing welding quality.
A column welding device is designed, including a workbench, support mechanism, lifting mechanism, fixing mechanism and welding mechanism. Through the meshing of electric push rods and racks, welding automatically around the column for one round, reducing manual operation.
Automatic welding is realized, welding quality and stability is improved, and fatigue problems caused by manual operation are reduced.
Smart Images

Figure CN223070791U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of column processing, in particular to a column welding device. Background Technique
[0002] A column is a vertical member used to support and fix a guardrail plate to ensure the stability and reliability of the guardrail. When processing a column, sometimes it is necessary to connect multiple columns to form a continuous support structure. In this case, a welding device is usually required to complete the connection between two columns.
[0003] At present, when welding two columns, usually the two columns are first fixed and butted, and then the welder holds a welding torch and welds around the butted part for one week. At the same time, a protective cover also needs to be held by hand to ensure safety. Holding the welding torch and the protective cover for a long time, the hand is extremely likely to cause fatigue and soreness. The welder may reduce the welding accuracy and stability due to unsteady hands, thereby affecting the welding quality. Summary of the Utility Model
[0004] The utility model aims to solve at least one of the technical problems in the related art to some extent.
[0005] For this purpose, the purpose of the utility model is to provide a column welding device, which can automatically weld around the circumference of the column without too much manual operation, thus effectively ensuring the welding quality.
[0006] To achieve the above object, the column welding device of the utility model includes a workbench, two support mechanisms, a lifting mechanism, two fixing mechanisms and a welding mechanism. Among them, support plates are arranged on both sides of the top surface of the workbench, a first electric push rod is connected to one side of the support plate, the piston end of the first electric push rod is connected to an L-shaped plate, the two support mechanisms are respectively arranged on one side of the two L-shaped plates, the support mechanism is connected with a toothed ring, the L-shaped plate is slidably connected with a rack, the rack meshes with the toothed ring, the workbench is provided with a through hole matching the rack, the lifting mechanism is arranged on the top surface of the workbench, the lifting mechanism is slidably connected with the rack, the fixing mechanism is arranged on the inner wall of the toothed ring, and the welding mechanism is arranged on the top surface of the workbench.
[0007] The column welding device of the utility model can automatically weld around the circumference of the column without too much manual operation, thus effectively ensuring the welding quality.
[0008] In addition, the column welding device proposed according to the above application may also have the following additional technical features:
[0009] Specifically, the support mechanism includes an annular groove and a plurality of moving rods. Among them, the annular groove is opened on one side of the L-shaped plate, and the plurality of moving rods are respectively connected to the toothed ring, and the moving rods extend into the annular groove.
[0010] Specifically, the lifting mechanism includes a second electric push rod and a lifting plate. Among them, the second electric push rod is arranged on the top surface of the workbench, the lifting plate is connected to the piston end of the second electric push rod, and the lifting plate penetrates through the two racks respectively.
[0011] Specifically, the fixing mechanism includes two third electric push rods and two arc-shaped clamping plates. Among them, the two third electric push rods are oppositely arranged on the inner wall of the toothed ring, and the arc-shaped clamping plates are connected to the piston ends of the third electric push rods.
[0012] Specifically, the welding mechanism includes a mounting frame, a fourth electric push rod and a welding torch. Among them, the mounting frame is arranged on the top surface of the workbench, the fourth electric push rod is connected to the mounting frame, the fourth electric push rod is located in front of the lifting plate, and the welding torch is connected to the piston end of the fourth electric push rod.
[0013] Specifically, the L-shaped plate is provided with a sliding groove, and a sliding block is slidably connected in the sliding groove, and the sliding block is connected to the rack.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description, will become apparent in part from the following description, or will be understood through the practice of the present invention. Description of the Drawings
[0015] The above-mentioned and / or additional aspects and advantages of the present invention will become apparent and easy to understand from the following description of the embodiments in conjunction with the drawings, wherein:
[0016] Figure 1 is a schematic structural diagram of the column welding device of the present invention;
[0017] Figure 2 is a top view of the L-shaped plate of the column welding device of the present invention;
[0018] Figure 3 is a side view of the L-shaped plate of the column welding device of the present invention;
[0019] Figure 4 is a side view of the toothed ring of the column welding device of the present invention.
[0020] As shown in the figure: 10, workbench; 11, support plate; 12, through hole; 20, first electric push rod; 21, L-shaped plate; 211, chute; 30, toothed ring; 40, rack; 41, slider; 50, support mechanism; 51, annular groove; 52, moving rod; 60, lifting mechanism; 61, second electric push rod; 62, lifting plate; 70, fixing mechanism; 71, third electric push rod; 72, arc-shaped clamping plate; 80, welding mechanism; 81, mounting bracket; 82, fourth electric push rod; 83, welding torch. Detailed implementation manners
[0021] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation of the present invention. On the contrary, the embodiments of the present invention include all changes, modifications and equivalents falling within the spirit and scope of the appended claims.
[0022] The column welding device of the embodiment of the present invention will be described below with reference to the accompanying drawings.
[0023] As Figures 1 - 4 shown, the column welding device of the embodiment of the present invention may include a workbench 10, two support mechanisms 50, a lifting mechanism 60, two fixing mechanisms 70 and a welding mechanism 80.
[0024] Among them, support plates 11 are arranged on both sides of the top surface of the workbench 10. One side of the support plate 11 is connected with a first electric push rod 20, and the piston end of the first electric push rod 20 is connected with an L-shaped plate 21.
[0025] It can be understood that by setting the first electric push rod 20, the distance between the two L-shaped plates 21 can be adjusted to adapt to columns of different lengths.
[0026] Two support mechanisms 50 are respectively arranged on one side of the two L-shaped plates 21. The support mechanism 50 is connected with a toothed ring 30. The L-shaped plate 21 is slidably connected with a rack 40. The rack 40 meshes with the toothed ring 30. The workbench 10 is provided with a through hole 12 matching the rack 40.
[0027] The lifting mechanism 60 is arranged on the top surface of the workbench 10. The lifting mechanism 60 is slidably connected with the rack 40.
[0028] It should be noted that the lifting mechanism 60 can drive the rack 40 to move up and down, so as to drive the toothed ring 30 to rotate reciprocally, so as to rotate the column and weld it around one week. By setting the support mechanism 50, the toothed ring 30 can be supported during the rotation process.
[0029] The fixing mechanism 70 is arranged on the inner wall of the gear ring 30.
[0030] The welding mechanism 80 is arranged on the top surface of the workbench 10.
[0031] Specifically, the staff passes the two columns through the gear rings 30 on both sides respectively, and then clamps and fixes the two columns through the two fixing mechanisms 70 respectively. After fixing, the first electric push rod 20 is started to drive the L-shaped plate 21 to move, so as to adjust the distance between the two columns to make the two columns butt. Then, the welding mechanism 80 is controlled to approach the butt joint of the two columns, and the lifting mechanism 60 is started to drive the rack 40 to move up and down, and then drive the gear ring 30 and the column to rotate, so that the welding mechanism 80 welds around it for one week. After welding, the fixation of the column is released and it is taken off.
[0032] The column welding device of the embodiment of the utility model can automatically perform welding operations around the column for one week, without too much manual operation, thus effectively ensuring the welding quality.
[0033] In an embodiment of the present utility model, as Figure 3 shown, the supporting mechanism 50 may include an annular groove 51 and a plurality of moving rods 52. Among them, the annular groove 51 is opened on one side of the L-shaped plate 21, and the plurality of moving rods 52 are respectively connected to the gear ring 30, and the moving rods 52 extend into the annular groove 51.
[0034] It can be understood that during the rotation of the gear ring 30, the plurality of moving rods 52 will move in the annular groove 51 to support the gear ring 30.
[0035] In an embodiment of the present utility model, as Figure 1 shown, the lifting mechanism 60 may include a second electric push rod 61 and a lifting plate 62. Among them, the second electric push rod 61 is arranged on the top surface of the workbench 10, the lifting plate 62 is connected to the piston end of the second electric push rod 61, and the lifting plate 62 penetrates through the two racks 40 respectively.
[0036] It should be noted that by controlling the telescopic movement of the piston end of the second electric push rod 61, the lifting plate 62 and the rack 40 can be driven to move up and down, and the rack 40 can slide on the lifting plate 62 to adapt to the position change of the L-shaped plate 21.
[0037] In an embodiment of the present utility model, as Figure 4 shown, the fixing mechanism 70 may include two third electric push rods 71 and two arc-shaped clamping plates 72. Among them, the two third electric push rods 71 are oppositely arranged on the inner wall of the gear ring 30, and the arc-shaped clamping plates 72 are connected to the piston ends of the third electric push rods 71.
[0038] It can be understood that by controlling the telescopic movement of the piston end of the third electric push rod 71, the arc-shaped clamping plate 72 can be driven to move, and the column can be clamped and fixed by the cooperation of the two arc-shaped clamping plates 72.
[0039] In an embodiment of the present invention, as Figure 1 shown, the welding mechanism 80 may include a mounting frame 81, a fourth electric push rod 82 and a welding torch 83. Among them, the mounting frame 81 is arranged on the top surface of the workbench 10, the fourth electric push rod 82 is connected to the mounting frame 81, the fourth electric push rod 82 is located on the front side of the lifting plate 62, and the welding torch 83 is connected to the piston end of the fourth electric push rod 82.
[0040] It should be noted that the two columns can be welded by the welding torch 83, and the height of the welding torch 83 can be adjusted by the fourth electric push rod 82 to adapt to the position of the column.
[0041] In an embodiment of the present invention, as Figure 2 shown, the L-shaped plate 21 is provided with a chute 211, and a slider 41 is slidably connected in the chute 211. The slider 41 is connected to the rack 40.
[0042] It can be understood that during the up and down movement of the rack 40, the slider 41 cooperates with the chute 211 to guide it, making its movement more stable.
[0043] Specifically, the staff passes the two columns through the tooth rings 30 on both sides respectively, and then drives the arc-shaped clamping plate 72 to move by the third electric push rod 71, and clamps and fixes the columns by the cooperation of the two arc-shaped clamping plates 72. After fixing, the first electric push rod 20 is started to drive the L-shaped plate 21 to move, and the rack 40 slides on the lifting plate 62, so as to adjust the distance between the two columns and make the two columns butt.
[0044] The fourth electric push rod 82 is started to adjust the height of the welding torch 83 to make it close to the butt joint part of the two columns. Then the second electric push rod 61 is started to drive the lifting plate 62 and the rack 40 to move up and down, and further drive the tooth ring 30 and the column to rotate, so that the welding torch 83 welds around it for one week. After welding, the fixation of the column is released and it is taken off.
[0045] In summary, the column welding device of the embodiment of the present invention can automatically perform welding operations around the column for one week, without too much manual operation, thus effectively ensuring the welding quality.
[0046] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.
[0047] In the description of this specification, the description referring to terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0048] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present utility model.
Claims
1. A column welding device, characterized in that, It includes a workbench, two support mechanisms, a lifting mechanism, two fixing mechanisms and a welding mechanism. Among them, On both sides of the top surface of the workbench, there are support plates. One side of the support plate is connected with a first electric push rod, and the piston end of the first electric push rod is connected with an L-shaped plate; The two support mechanisms are respectively arranged on one side of the two L-shaped plates. The support mechanism is connected with a toothed ring. The L-shaped plate is slidably connected with a rack, and the rack is engaged with the toothed ring. The workbench is provided with a through hole matching the rack; The lifting mechanism is arranged on the top surface of the workbench, and the lifting mechanism is slidably connected with the rack; The fixing mechanism is arranged on the inner wall of the toothed ring; The welding mechanism is arranged on the top surface of the workbench.
2. The column welding device according to claim 1, characterized in that, The support mechanism includes an annular groove and a plurality of moving rods. Among them, The annular groove is opened on one side of the L-shaped plate, and the plurality of moving rods are respectively connected with the toothed ring, and the moving rods extend into the annular groove.
3. The column welding device according to claim 1, characterized in that, The lifting mechanism includes a second electric push rod and a lifting plate. Among them, The second electric push rod is arranged on the top surface of the workbench, the lifting plate is connected with the piston end of the second electric push rod, and the lifting plate penetrates through the two racks respectively.
4. The column welding device according to claim 1, characterized in that, The fixing mechanism includes two third electric push rods and two arc-shaped clamping plates. Among them, The two third electric push rods are oppositely arranged on the inner wall of the toothed ring, and the arc-shaped clamping plates are connected with the piston ends of the third electric push rods.
5. The column welding device according to claim 3, characterized in that, The welding mechanism includes a mounting frame, a fourth electric push rod and a welding torch. Among them, The mounting frame is arranged on the top surface of the workbench, the fourth electric push rod is connected with the mounting frame, the fourth electric push rod is located in front of the lifting plate, and the welding torch is connected with the piston end of the fourth electric push rod.
6. The column welding device according to claim 1, wherein, The L-shaped plate is provided with a chute, and a slider is slidably connected in the chute. The slider is connected with the rack.