Brake pedal assembling and welding clamp

Through the brake pedal welding fixture with hydraulic operating box and support plate structure, the problems of welding skew and model adaptability are solved, and stable clamping and precise welding of different pedals are achieved.

CN223070795UActive Publication Date: 2025-07-08CHONGQING YUANHUA TECH CO LTD
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Patent Information

Application Number
CN202422216877.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-08
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

When welding existing brake pedal groups, the lack of effective fixtures leads to skewed welding and is difficult to adapt to the fixing needs of different models of pedals, especially the intermittent welding of thin and thick materials is difficult.

Method used

A brake pedal welding fixture is designed, adopting a hydraulic operating box and support plate structure. The support plate can be adjusted in position, combined with the rubber pad and the rotating bottom end, adapting to different pedal shapes, and is stable clamped through the engagement port and pedal protrusion block.

Benefits of technology

It realizes stable clamping of pedals of different sizes, reduces welding skew, adapts to curved pedals, reduces damage to the pedals, and ensures welding accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223070795U_ABST
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Abstract

The utility model relates to the technical field of pedal installing and welding clamp devices, in particular to a brake pedal installing and welding clamp which comprises a hydraulic operation box, a plane operation plate is installed at the upper end of the hydraulic operation box, contraction ends are arranged on the two sides of the upper end of the plane operation plate, meanwhile, a supporting column is inserted in the center of the contraction ends, and a supporting plate is installed at the upper end of the supporting column. Fixing ends are assembled on the two sides of the supporting plate, meanwhile, a driving part is installed in the middle of the supporting plate, a supporting column is assembled at the lower end of the driving part, a rubber cushion block is connected to the lower end of the supporting column, a brake pedal is arranged below the rubber cushion block, a hydraulic operation end is installed on the upper surface of the plane operation plate, and operation buttons are installed on the upper surface of the hydraulic operation end. The device has the advantages that the corner supporting plate installed at the lower end is matched with the lower pressing plate assembled at the upper end to form a clamp, the brake pedal in the device is effectively clamped, meanwhile, the supporting plate at one end can be adjusted in position, and the good supporting effect on the brake pedals of different sizes is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pedal group welding fixture devices, and particularly relates to a brake pedal group welding fixture. Background Technique

[0002] The automotive brake pedal is a pedal that restricts power. There is a small pedal on the brake that is connected to the brake lever. The automotive brake pedal is used to decelerate and stop the vehicle. It is one of the five major operating parts of an automobile and is used very frequently. There needs to be a welded connection between the automotive brake pedal arm and the brake pedal. When welding, there is no suitable fixture to restrict the position of the pedal arm, and it is easy for the pedal arm to be welded skewed when welding with the brake pedal. Group welding belongs to tack welding, where all parts are welded together. Full welding is to weld all the weld seams solid. Generally, when using thin materials, because thick materials are basically fully welded, there are not many requirements for full welding of thin materials. Intermittent welding is to weld every other section, and intermittent welding can occur for both thin and thick materials.

[0003] For example, an automatic positioning welding fixture for an automotive brake pedal arm with the publication number of CN219767200U includes a bottom plate. A reverse L-shaped fixing frame is fixedly installed at the upper end of the bottom plate. An electric hydraulic rod is fixedly installed at the top of the reverse L-shaped fixing frame. One end of the piston rod of the electric hydraulic rod penetrates through the reverse L-shaped fixing frame and is fixedly connected to a movable pressing plate. A supporting component is arranged below the bottom plate and above the movable pressing plate. The supporting component includes a concave-shaped fixing frame. A supporting plate is arranged at the upper end of the concave-shaped fixing frame. A rotating bearing is fixedly embedded in the center of the bottom of the supporting plate. A threaded rod is fixedly inserted into the inner ring of the rotating bearing, and one end of the threaded rod penetrates through the concave-shaped fixing frame and is connected to a knob. A pedal placement groove is opened at one end of the bottom plate away from the supporting component.

[0004] The above device drives the supporting plate to rise and fall through the threaded rod, and the rotating bearing and two groups of limiting rods cooperate to limit the supporting plate, facilitating the adjustment of the height of the supporting plate. The movable pressing plate and the supporting plate cooperate to clamp and fix the brake pedal arm. Two groups of limiting plates cooperate to guide and limit the unclamped end of the brake pedal arm, restricting the position of the pedal arm and increasing the stability of the brake pedal arm, avoiding the situation that the pedal arm is easily welded skewed when welding with the brake pedal. However, in the case of automotive pedals, the welding positions of most pedals are on the back side of the pedal, and the above pedal fixing fixture is not suitable for the pedal slots of different models and sometimes also blocks the welding position on the back side, causing inconvenience in welding. Content of the Utility Model

[0005] The purpose of the utility model is to provide a brake pedal group welding fixture to solve the problems raised in the above background technique.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A brake pedal assembly welding fixture, comprising a hydraulic operation box, a flat operation plate is installed at the upper end of the hydraulic operation box, and contraction ends are provided on both sides of the upper end of the flat operation plate. At the same time, a support column is inserted in the center of the contraction end, a support plate is installed at the upper end of the support column, and fixed ends are assembled on both sides of the support plate. At the same time, a driving member is installed in the middle of the support plate, a support column is assembled at the lower end of the driving member, and a rubber cushion block is connected to the lower end of the support column. At the same time, a brake pedal is provided below the rubber cushion block. A hydraulic operation end is installed on the upper surface of the flat operation plate, and an operation button is installed on the upper surface of the hydraulic operation end.

[0007] Preferably, a hydraulic end is installed in the center of the flat operation plate, a hydraulic column is installed on the upper surface of the hydraulic end, and a top block is assembled on the upper surface of the hydraulic column.

[0008] Preferably, a rotating bottom end is assembled in the middle of the top block, a contact end face is installed above the rotating bottom end, and a balance block is inserted between the contact end face and the rotating bottom end.

[0009] Preferably, a derivative plate is installed on the back side of the driving member, a concave end is provided on the surface of the derivative plate, and a universal joint is assembled inside the concave end.

[0010] Preferably, a connecting block is installed on the outside of the universal joint, a rotating block is installed at the lower end of the connecting block, and a partition plate is assembled at the lower end of the rotating block.

[0011] Preferably, the lower end of the partition plate is connected to a telescopic arm, and an inertia fixture is installed at the lower end of the telescopic arm.

[0012] Compared with the prior art, the beneficial effects of the present utility model are:

[0013] 1. Compared with other brake pedal assembly welding fixtures, this device forms a fixture by installing a corner support plate at the lower end and assembling a lower pressing plate at the upper end to effectively clamp the brake pedal therein. Moreover, a rubber layer is provided on the lower surface of the lower pressing plate, which can reduce the damage to the brake pedal while ensuring sufficient pressing strength. At the same time, one end of the support plate can be adjusted in position, providing a good supporting effect for brake pedals of different sizes.

[0014] 2. In addition, considering that the shape of the brake pedal mostly presents a curved surface, the support plate surface is designed to be curved, and a rotating bottom end is provided at the lower end of the support block, which can adaptively adjust the angle of the rotating bottom end according to the different positions of the supported pedal. Together with the meshing ports provided on the surface of the support block, it can fix and clamp the raised blocks on the brake pedal, ensuring the stability of the pedal for accurate welding operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the front overall view of the present utility model;

[0016] Figure 2 This is the side overview diagram of the present utility model;

[0017] Figure 3 This is the overall view of the lower half fixture of the present utility model;

[0018] Figure 4 This is the view of the dorsal fixed fixture part of the present utility model.

[0019] In the figure: hydraulic operation box 1, flat operation board 2, contraction end 3, driving part 4, support board 5, hydraulic operation end 6, hydraulic end 7, hydraulic column 8, support column 9, connecting rod fixture 10, top block 11, contact end face 12, balance block 13, rotating bottom end 14, universal joint 15, rotating block 16, connecting block 17, inert fixture 18. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] Please refer to Figures 1 to 4 , the present utility model provides a technical solution:

[0022] Figure 1 This is the front overall view of the device. The main body is a hydraulic operation box 1. A flat operation board 2 is installed at the upper end of the hydraulic operation box 1. The flat operation board 2 is installed at the upper end of the hydraulic operation box 1 by welding. And contraction ends 3 are provided on both sides of the upper end of the flat operation board 2. At the same time, support columns are inserted in the center of the contraction ends 3. A hydraulic box is installed at the lower end of the contraction ends 3 to effectively control the support columns. The height of the support columns is effectively controlled by the operation buttons on the upper surface of the hydraulic operation end 6 provided on one side. A support board 5 is installed at the upper end of the support columns. And fixing ends are assembled on both sides of the support board 5. The fixing ends inlay the support board 5 at the top of the support columns to ensure that the heights of the two support columns at both ends are level. At the same time, a driving part 4 is installed in the middle of the support board 5. A support column 9 is assembled at the lower end of the driving part 4. And a rubber cushion block is connected to the lower end of the support column 9. A motor is provided inside the driving part 4. The support column 9 is pressed down by the output of the motor kinetic energy. At the same time, a brake pedal is provided below the rubber cushion block. The downward pressure of the support column 9 drives the rubber cushion block assembled at the bottom of the support column 9 to move, and presses down the brake pedal at the bottom;

[0023] Figure 2This is the overall side view of the device. The main body is a flat operation panel 2. A hydraulic end 7 is installed in the center of the flat operation panel 2, and a hydraulic column 8 is installed on the upper surface of the hydraulic end 7. At the same time, a top block 11 is assembled on the upper surface of the hydraulic column 8. The hydraulic system installed inside the hydraulic end 7 drives the lifting of the hydraulic column 8, which is controlled by the hydraulic operation end 6 arranged on the other side. It forms a fixture for the brake pedal in cooperation with the upper support column 9. And there is a moving frame on one side of the hydraulic end 7, which can adjust the position of the support column to avoid the situation that it cannot be stably clamped due to the small size of some pedal types;

[0024] Figure 3 This is the overall view of the lower fixture of the device. The main body is the top block 11. A rotating bottom end 14 is assembled in the middle of the top block 11, and a contact end face 12 is installed above the rotating bottom end 14. At the same time, a balance block 13 is inserted between the contact end face 12 and the rotating bottom end 14. The rotating bottom end 14 can adjust the rotation amplitude according to the direction of the force to reach the position suitable for the pedal angle. By setting the balance block 13, the device can return to its original position to prevent jamming when not in use. In addition, several meshing ports are provided on the contact end face 12, and most pedal surfaces are provided with raised blocks. By using the raised blocks on most pedal surfaces, the meshing ports can effectively mesh to ensure stability;

[0025] Figure 4 This is the partial view of the back fixed clamp of the device. The main body is the driving part 4. A derivative plate is installed on the back side of the driving part 4, and a concave end is provided on the surface of the derivative plate. At the same time, a universal joint 15 is assembled inside the concave end. A connecting block 17 is installed on the outside of the universal joint 15, and a rotating block is installed at the lower end of the connecting block 17. At the same time, a partition plate is assembled at the lower end of the rotating block 16. The lower end of the partition plate is connected to a telescopic arm, and an inert clamp 18 is installed at the lower end of the telescopic arm. A fixed clamp that can rotate freely is formed through each component to effectively fix the connecting rod. And most parts of this component are inert parts. Under normal circumstances, the weight of the connecting rod can be borne by the friction force carried by itself to ensure the stable effect.

[0026] During actual use, first retract the upper support column 9, place the brake pedal on the contact end face 12, use the design of the meshing ports to mesh the raised blocks on the pedal surface, and the position of the support column can be reasonably changed according to the size of the pedal. After the pedal is placed on the support column, start the upper driving part 4 to press down the support column 9. As the rubber cushion block is pressed down, the pedal is clamped. In addition, the fixed clamp arranged on the back side is used to fix the connecting rod to be welded, which is convenient for subsequent welding operations.

[0027] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A welding fixture for a brake pedal assembly, comprising a hydraulic operation box (1), an upper end of the hydraulic operation box (1) is provided with a flat operation plate (2), and both sides of the upper end of the flat operation plate (2) are provided with contraction ends (3), and at the same time, support columns are inserted in the center of the contraction ends (3), characterized in that: The upper end of the support column is equipped with a support plate (5), and both sides of the support plate (5) are assembled with fixed ends. At the same time, a driving member (4) is installed in the middle of the support plate (5). The lower end of the driving member (4) is assembled with a support column (9), and the lower end of the support column (9) is connected to a rubber cushion block. At the same time, a brake pedal is provided below the rubber cushion block. The upper surface of the planar operation board (2) is equipped with a hydraulic operation end (6), and operation buttons are installed on the upper surface of the hydraulic operation end (6).

2. The welding jig for a brake pedal assembly according to claim 1, wherein: A hydraulic end (7) is installed in the center of the planar operation board (2), and a hydraulic column (8) is installed on the upper surface of the hydraulic end (7). At the same time, a top block (11) is assembled on the upper surface of the hydraulic column (8).

3. A welding jig for a brake pedal group according to claim 2, characterized in that: A rotating bottom end (14) is assembled in the middle of the top block (11), a contact end face (12) is installed above the rotating bottom end (14), and a balance block (13) is inserted between the contact end face (12) and the rotating bottom end (14).

4. A welding fixture for a brake pedal group according to claim 3, characterized in that: A derivative plate is installed on the back side of the driving member (4), and a recessed end is provided on the surface of the derivative plate. At the same time, a universal joint (15) is assembled inside the recessed end.

5. A welding jig for a brake pedal group according to claim 4, characterized in that: A connecting block (17) is installed on the outside of the universal joint (15), a rotating block is installed at the lower end of the connecting block (17), and a partition plate is assembled at the lower end of the rotating block (16).

6. The welding fixture for a brake pedal group according to claim 5, characterized in that: The lower end of the partition plate is connected to a telescopic arm, and an inertia clamp (18) is installed at the lower end of the telescopic arm.

Citation Information

Patent Citations

  • Automatic positioning and welding clamp for automobile brake pedal arm

    CN219767200U