Distributing device for concrete prestressed pipe pile production
By designing a fabric device with integrated mixing and pouring, the problem of cumbersome and labor-consuming fabric methods in the production of concrete prestressed pipe piles is solved, automated operation and convenience are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421499258.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During the existing production process of concrete prestressed pipe piles, the fabric method is cumbersome and labor-intensive, and the operation steps are complicated.
A fabric device with integrated mixing and casting is designed, including a base plate, agitating box, a sludge pump, a double-pass pipe, a hose, a casting pipe and a mixing cloth mechanism. The mixing rod is driven by a motor to stir, and the inner wall is scraped and washed with a hanging rack, and the position of the casting pipe is adjusted in combination with the transmission belt and threaded rod to realize automated fabrics.
It simplifies the operation process, improves production efficiency, reduces labor consumption, and provides the advantages of convenience and ease of cleaning.
Smart Images

Figure CN223071646U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of concrete pipe columns, and particularly relates to a cloth-feeding device for the production of concrete prestressed pipe piles. Background Technique
[0002] Generally speaking, the term concrete refers to cement concrete, also known as ordinary concrete, which uses cement as a gelling material, sand and stones as aggregates, and is mixed with water in a certain proportion and stirred. It is widely used in civil engineering. Pipe piles are divided into post-tensioned prestressed pipe piles and pre-tensioned prestressed pipe piles, prestressed concrete pipe piles, prestressed concrete thin-wall pipe piles and high-strength prestressed concrete pipe piles. The pre-tensioned prestressed pipe pile is a kind of hollow cylinder slender concrete precast member made by the pre-tensioned prestressed process and the centrifugal forming method. It is mainly composed of a cylindrical pile body, an end plate and a steel sleeve hoop, etc. Pipe piles are divided into prestressed concrete pipe piles, prestressed concrete thin-wall pipe piles and prestressed high-strength concrete pipe piles according to the concrete strength grade and wall thickness.
[0003] The present utility model designs a cloth-feeding device for the production of concrete prestressed pipe piles. During the production process of concrete prestressed pipe columns, it is necessary for workers to pour the mixed raw materials into the corresponding molds for plasticity. Therefore, a cloth-feeding device is needed. However, the existing cloth-feeding methods are all that workers pour by holding a pipeline, and the raw materials still need to be mixed in advance at the other end of the pipeline. The operation steps are relatively cumbersome. Therefore, to solve the above problems, the present utility model designs a cloth-feeding device with integrated stirring and pouring, which is easy to carry and can also clean the inside of the mixing tank, and can effectively solve the above problems, providing convenience for workers, and at the same time, the operation is simple and the production efficiency can be greatly improved. Content of the Utility Model
[0004] Aiming at the problems existing in the prior art, the present utility model provides a cloth-feeding device for the production of concrete prestressed pipe piles, which has the advantages of integrated stirring and pouring, easy to carry, and can also clean the inside of the mixing tank, and solves the problems of cumbersome process and labor-consuming of the existing cloth-feeding method.
[0005] The present utility model is realized as follows: A cloth-feeding device for the production of concrete prestressed pipe piles includes a bottom plate. Four corners of the bottom of the bottom plate are respectively provided with support legs. The top of the bottom plate is fixedly connected with a mixing tank. The bottom of the mixing tank is communicated with a sludge pump. The bottom of the sludge pump is communicated with a double-pass pipe. The front side and the rear side of the top of the sludge pump are respectively communicated with a hose. The top of the hose penetrates through the top of the bottom plate and is communicated with a pouring pipe. The right side of the top of the mixing tank is fixedly connected with a support plate. The top of the support plate is fixedly connected with a mixing and cloth-feeding mechanism. The mixing and cloth-feeding mechanism includes a motor and a stirring rod. The front side and the rear side of the top of the mixing tank are respectively communicated with a feed pipe.
[0006] Preferably, the bottom of the motor is fixedly connected to the support plate. The output end of the motor penetrates into the inner cavity of the mixing tank and is fixedly connected to the mixing rod. Stirring blades are fixedly connected to the surface of the mixing rod. A first transmission wheel is fixedly connected to the top of the surface of the mixing rod. A transmission belt is movably connected to the surface of the first transmission wheel. A second transmission wheel is movably connected to the left side of the inner cavity of the transmission belt. A threaded rod is fixedly connected to the inner cavity of the second transmission wheel. Fixing blocks are fixedly connected to the surface and bottom of the threaded rod through bearing seats. The right side of the fixing block is fixedly connected to the mixing tank. A threaded sleeve is threadedly connected to the surface of the threaded rod. Connecting plates are fixedly connected to the front side and the rear side of the surface of the threaded sleeve. Pouring pipes are fixedly connected to the opposite sides of the two connecting plates. A sliding rod is fixedly connected between the opposite sides of the two fixing blocks. A sliding sleeve is movably connected to the surface of the sliding rod. The left side of the sliding sleeve is fixedly connected to the threaded sleeve.
[0007] Preferably, a positioning ring is sleeved on the surface of the motor. The bottom of the positioning ring is fixedly connected to the support plate.
[0008] Preferably, a scraping rack is fixedly connected to the surface of the mixing rod. The surface of the scraping rack contacts the inner wall of the mixing tank.
[0009] Preferably, a limit block is sleeved on the top of the surface of the threaded rod. The material of the limit block is stainless steel.
[0010] Preferably, the shape of the support leg is a cylinder. The material of the support leg is hard rubber.
[0011] Preferably, a bolt is arranged on the right side of the top of the support plate. The bottom of the bolt is threadedly connected to the mixing tank.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. By the combined use of the bottom plate, support legs, mixing tank, sludge pump, double - pipe, hose, pouring pipe, support plate and the mixing and cloth - laying mechanism, the present utility model solves the problems of the cumbersome process and labor - consuming of the existing cloth - laying method.
[0014] 2. The utility model uses the cooperation of a motor, a stirring rod, stirring blades, a first transmission wheel, a transmission belt, a second transmission wheel, a threaded rod, a fixing block, a threaded sleeve, a connecting plate, a sliding rod and a sliding sleeve. During the production process of concrete prestressed pipe columns, workers need to pour the mixed raw materials into the mold. At this time, the workers can place the raw materials of the pipe column into the interior of the mixing tank through the feed pipe according to the ratio. Subsequently, the motor is turned on. At this time, the output end of the motor drives the stirring blades to rotate through the stirring rod, thereby stirring the raw materials inside the mixing tank. At the same time, the stirring rod can also drive the scraping rack to rotate, so as to scrape the inner wall of the mixing tank to prevent the raw materials from sticking inside and being difficult to clean. While the stirring rod is rotating, the threaded rod inside the second transmission wheel will be driven to rotate through the first transmission wheel on the surface in cooperation with the transmission belt. Subsequently, the threaded sleeve on the surface of the threaded rod will cooperate with the connecting plate to adjust the positions of the two pouring pipes through the limitation of the sliding sleeve. When adjusted to the required position, the double-pass pipe is opened, and the raw materials inside the mixing tank are injected into the two pouring pipes through the sludge pump and the hose. Subsequently, the two pouring pipes distribute the mixed raw materials into the mold to produce concrete prestressed pipe columns. By setting the positioning ring, which is fixedly connected to the support plate, it plays a role in limiting and fixing the motor. By setting the scraping rack, which contacts the inner wall of the mixing tank, it plays a role in scraping the raw materials inside the mixing tank. By setting the limiting block, it plays a role in limiting the second transmission wheel.
[0015] 3. By setting the rubber material of the support legs, it can achieve the effect of stable support and play a role in positioning and limiting the push rod. By setting the bolts, which are threadedly connected to the mixing tank, it plays a role in fixing the support plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram provided by an embodiment of the utility model;
[0017] Figure 2 is a schematic internal structure diagram of the mixing and cloth-feeding mechanism and the mixing tank provided by an embodiment of the utility model;
[0018] Figure 3 is a schematic structural diagram of the threaded rod, the sliding sleeve and the sliding rod provided by an embodiment of the utility model.
[0019] In the figure: 1, bottom plate; 2, support leg; 3, mixing tank; 4, sludge pump; 5, double-pass pipe; 6, hose; 7, pouring pipe; 8, support plate; 9, mixing and distributing mechanism; 901, motor; 902, stirring rod; 903, stirring blade; 904, first transmission wheel; 905, transmission belt; 906, second transmission wheel; 907, threaded rod; 908, fixing block; 909, threaded sleeve; 910, connecting plate; 911, sliding rod; 912, sliding sleeve; 913, positioning ring; 914, scraping frame; 915, limiting block; 10, bolt. Detailed implementation manners
[0020] In order to further understand the inventive concept, features and effects of the present utility model, the following embodiments are cited and described in detail in conjunction with the accompanying drawings as follows.
[0021] The structure of the present utility model will be described in detail below with reference to the accompanying drawings.
[0022] As Figures 1 to 3 shown, a cloth distributing device for the production of concrete prestressed pipe piles provided by an embodiment of the present utility model includes a bottom plate 1. Support legs 2 are arranged at the four corners of the bottom of the bottom plate 1. A mixing tank 3 is fixedly connected to the top of the bottom plate 1. A sludge pump 4 is communicated with the bottom of the mixing tank 3. A double-pass pipe 5 is communicated with the bottom of the sludge pump 4. Hoses 6 are communicated with the front side and the rear side of the top of the sludge pump 4. The tops of the hoses 6 penetrate through the top of the bottom plate 1 and are communicated with a pouring pipe 7. A support plate 8 is fixedly connected to the right side of the top of the mixing tank 3. A mixing and distributing mechanism 9 is fixedly connected to the top of the support plate 8. The mixing and distributing mechanism 9 includes a motor 901 and a stirring rod 902. Feed pipes are communicated with the front side and the rear side of the top of the mixing tank 3.
[0023] Refer to Figure 1 、 Figure 2 and Figure 3, the bottom of the motor 901 is fixedly connected to the support plate 8. The output end of the motor 901 penetrates into the inner cavity of the stirring tank 3 and is fixedly connected to the stirring rod 902. Stirring blades 903 are fixedly connected to the surface of the stirring rod 902. A first transmission wheel 904 is fixedly connected to the top of the surface of the stirring rod 902. A transmission belt 905 is movably connected to the surface of the first transmission wheel 904. A second transmission wheel 906 is movably connected to the left side of the inner cavity of the transmission belt 905. A threaded rod 907 is fixedly connected to the inner cavity of the second transmission wheel 906. Fixed blocks 908 are fixedly connected to the surface and bottom of the threaded rod 907 through bearing seats. The right side of the fixed block 908 is fixedly connected to the stirring tank 3. A threaded sleeve 909 is threadedly connected to the surface of the threaded rod 907. Connecting plates 910 are fixedly connected to the front side and the rear side of the surface of the threaded sleeve 909. Pouring pipes 7 are fixedly connected to the opposite sides of the two connecting plates 910. A sliding rod 911 is fixedly connected between the opposite sides of the two fixed blocks 908. A sliding sleeve 912 is movably connected to the surface of the sliding rod 911. The left side of the sliding sleeve 912 is fixedly connected to the threaded sleeve 909. A positioning ring 913 is sleeved on the surface of the motor 901. The bottom of the positioning ring 913 is fixedly connected to the support plate 8. A scraping rack 914 is fixedly connected to the surface of the stirring rod 902. The surface of the scraping rack 914 contacts the inner wall of the stirring tank 3. A limiting block 915 is sleeved on the top of the surface of the threaded rod 907. The limiting block 915 is made of stainless steel.
[0024] Adopt the above solution: By setting up the cooperation of the motor 901, stirring rod 902, stirring blades 903, first transmission wheel 904, transmission belt 905, second transmission wheel 906, threaded rod 907, fixed block 908, threaded sleeve 909, connecting plate 910, sliding rod 911 and sliding sleeve 912, during the production process of concrete prestressed pipe columns, it is required that the staff pour the mixed raw materials into the mold. At this time, the staff can place the raw materials of the pipe column into the interior of the mixing tank 3 through the feed pipe according to the ratio. Subsequently, the motor 901 is turned on. At this time, the output end of the motor 901 drives the stirring blades 903 to rotate through the stirring rod 902, thereby stirring the raw materials inside the mixing tank 3. At the same time, the stirring rod 902 can also drive the scraping rack 914 to rotate, so as to scrape and wash the inner wall of the mixing tank 3 to prevent the raw materials from sticking inside and being difficult to clean. While the stirring rod 902 rotates, the threaded rod 907 inside the second transmission wheel 906 will be driven to rotate through the first transmission wheel 904 on the surface in cooperation with the transmission belt 905. Subsequently, the threaded sleeve 909 on the surface of the threaded rod 907 will, under the limitation of the sliding sleeve 912, cooperate with the connecting plate 910 to adjust the positions of the two casting pipes 7. When adjusted to the required position, at this time, the double-pass pipe 5 is opened, and the raw materials inside the mixing tank 3 are injected into the two casting pipes 7 through the sludge pump 4 in cooperation with the hose 6. Subsequently, the two casting pipes 7 distribute the mixed raw materials into the mold to produce concrete prestressed pipe columns. By setting up the positioning ring 913, the positioning ring 913 is fixedly connected to the support plate 8, which plays a role in limiting and fixing the motor 901. By setting up the scraping rack 914, the scraping rack 914 contacts the inner wall of the mixing tank 3, which plays a role in scraping the raw materials inside the mixing tank 3. By setting up the limiting block 915, it plays a role in limiting the second transmission wheel 906.
[0025] Reference Figure 1 and Figure 2 The shape of the support leg 2 is a cylinder, and the material of the support leg 2 is hard rubber. A bolt 11 is arranged on the right side of the top of the support plate 8, and the bottom of the bolt 11 is threadedly connected to the mixing tank 3.
[0026] Adopt the above solution: By setting the rubber material of the support leg 2, it can play an effect of stable support. By setting the bolt 11, the bolt 11 is threadedly connected to the mixing tank 3, which plays a role in fixing the support plate 8.
[0027] The working principle of the present utility model:
[0028] In use, during the production process of concrete prestressed pipe columns, workers need to pour the mixed raw materials into the mold. At this time, the workers can place the raw materials of the pipe column into the interior of the mixing tank 3 through the feeding pipe according to the ratio. Subsequently, the motor 901 is turned on. At this time, the output end of the motor 901 drives the stirring blade 903 to rotate through the stirring rod 902, thereby stirring the raw materials inside the mixing tank 3. At the same time, the stirring rod 902 can also drive the scraping rack 914 to rotate, so as to scrape and wash the inner wall of the mixing tank 3 to prevent the raw materials from sticking inside and being difficult to clean. While the stirring rod 902 is rotating, the first transmission wheel 904 on its surface cooperates with the transmission belt 905 to drive the threaded rod 907 inside the second transmission wheel 906 to rotate. Subsequently, the threaded sleeve 909 on the surface of the threaded rod 907 will cooperate with the connecting plate 910 to adjust the positions of the two pouring pipes 7 through the limitation of the sliding sleeve 912. When adjusted to the required position, the double-pass pipe 5 is opened, and the raw materials inside the mixing tank 3 are injected into the two pouring pipes 7 through the sludge pump 4 and the hose 6. Subsequently, the two pouring pipes 7 distribute the mixed raw materials into the mold to produce concrete prestressed pipe columns, thus solving the problems of the existing cloth-feeding method being cumbersome and labor-consuming.
[0029] In summary, for the cloth-feeding device for producing concrete prestressed pipe piles, by setting the cooperation of the bottom plate 1, the support legs 2, the mixing tank 3, the sludge pump 4, the double-pass pipe 5, the hose 6, the pouring pipes 7, the support plate 8 and the mixing and cloth-feeding mechanism 9, the problems of the existing cloth-feeding method being cumbersome and labor-consuming are solved.
[0030] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cloth-feeding device for the production of concrete prestressed pipe piles, comprising a bottom plate (1), characterized in that: Four support legs (2) are provided at the four corners of the bottom of the bottom plate (1). A mixing tank (3) is fixedly connected to the left side of the top of the bottom plate (1). A sludge pump (4) is communicated with the bottom of the mixing tank (3). A double-pass pipe (5) is communicated with the bottom of the sludge pump (4). Hoses (6) are communicated with the front side and the rear side of the top of the double-pass pipe (5). The tops of the hoses (6) penetrate through the top of the bottom plate (1) and are communicated with a pouring pipe (7). A support plate (8) is fixedly connected to the right side of the top of the mixing tank (3). A mixing and distributing mechanism (9) is fixedly connected to the top of the support plate (8). The mixing and distributing mechanism (9) includes a motor (901) and a stirring rod (902). Feed pipes are communicated with the front side and the rear side of the top of the mixing tank (3).
2. The fabricating device for a concrete prestressed pipe pile as described in claim 1, wherein: The bottom of the motor (901) is fixedly connected to the support plate (8). The output end of the motor (901) penetrates into the inner cavity of the mixing tank (3) and is fixedly connected to the stirring rod (902). Stirring blades (903) are fixedly connected to the surface of the stirring rod (902). A first transmission wheel (904) is fixedly connected to the top of the surface of the stirring rod (902). A transmission belt (905) is movably connected to the surface of the first transmission wheel (904). A second transmission wheel (906) is movably connected to the left side of the inner cavity of the transmission belt (905). A threaded rod (907) is fixedly connected to the inner cavity of the second transmission wheel (906). Fixing blocks (908) are fixedly connected to the surface and the bottom of the threaded rod (907) through bearing seats. The right side of the fixing block (908) is fixedly connected to the mixing tank (3). A threaded sleeve (909) is threadedly connected to the surface of the threaded rod (907). Connecting plates (910) are fixedly connected to the front side and the rear side of the surface of the threaded sleeve (909). Pouring pipes (7) are fixedly connected to the opposite sides of the two connecting plates (910). A sliding rod (911) is fixedly connected between the opposite sides of the two fixing blocks (908). A sliding sleeve (912) is movably connected to the surface of the sliding rod (911). The left side of the sliding sleeve (912) is fixedly connected to the threaded sleeve (909).
3. A fabricating device for concrete prestressed pipe piles according to claim 1, characterized in that: A positioning ring (913) is sleeved on the surface of the motor (901). The bottom of the positioning ring (913) is fixedly connected to the support plate (8).
4. A fabricating device for a concrete prestressed pipe pile as described in claim 1, wherein: A scraping rack (914) is fixedly connected to the surface of the stirring rod (902). The surface of the scraping rack (914) is in contact with the inner wall of the mixing tank (3).
5. The fabricating device for a concrete prestressed pipe pile as described in claim 2, characterized in that: A limiting block (915) is sleeved on the top of the surface of the threaded rod (907). The limiting block (915) is made of stainless steel.
6. A cloth-feeding device for producing concrete prestressed pipe piles according to claim 1, characterized in that: The support leg (2) is cylindrical in shape and is made of hard rubber.
7. A cloth-feeding device for producing concrete prestressed pipe piles according to claim 1, characterized in that: A bolt (10) is provided on the right side of the top of the support plate (8). The bottom of the bolt (10) is threadedly connected to the mixing tank (3).