Intelligent material shelf

Abstract

The utility model relates to the field of intelligent material storage, in particular to an intelligent material shelf, which comprises a bottom frame, a first side frame and a second side frame which are arranged on the bottom frame, and a material storage mechanism which is connected between the first side frame and the second side frame and is used for placing materials, the information prompting assembly is connected with the material storage mechanisms, and the multiple material storage mechanisms are arranged in the vertical direction; the information prompting assembly comprises a fixing rod connected with the material storage mechanism and a prompting lamp panel connected to one side of the fixing rod. The material storage mechanism is provided with the corresponding information prompting assembly, the prompting lamps of the information prompting assembly are in one-to-one correspondence with the material tray placing positions, the positions of needed materials can be prompted to workers through the prompting lamps, the situation of wrong mounting caused by taking wrong materials is prevented, and therefore the production risk is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of intelligent material storage, and particularly relates to an intelligent material rack. Background Art

[0002] SMT, namely Surface Mount Technology, is a technology and process widely used in the electronic assembly industry. It allows electronic components to be directly mounted on the surface of a printed circuit board (PCB). Compared with the traditional Through-Hole Technology, SMT technology has higher assembly density, smaller volume and weight, and better electrical performance. SMT technology is widely used in multiple fields such as mobile phones, computers, tablets, automotive electronics, medical devices, etc., and is an important part of modern electronic manufacturing. According to different product designs, different electronic components need to be mounted on the circuit board. These electronic components are generally packaged on a tape, and for the convenience of transportation and use, the tape is mostly wound on a reel. Currently, during the SMT processing, the reels are stacked in a box. When a certain material is needed, the staff searches and takes out the corresponding reel from the box, and then installs the reel into the corresponding equipment. Such a method has low efficiency, and in the case of relatively similar components, the wrong reel may be taken, resulting in wrong mounting. Summary of the Utility Model

[0003] In order to solve the above problems, the utility model provides an intelligent material rack.

[0004] The utility model is realized by the following scheme:

[0005] An intelligent material rack includes a bottom frame, a first side frame and a second side frame arranged on the bottom frame, a material storage mechanism for placing materials connected between the first side frame and the second side frame, and an information prompt component connected to the material storage mechanism. A plurality of the material storage mechanisms are arranged in the vertical direction; the information prompt component includes a fixed rod connected to the material storage mechanism, and a prompt lamp board connected to one side of the fixed rod; the material storage mechanism includes a first connecting piece connected to the first side frame, a second connecting piece connected to the second side frame, and a placing component connected between the first connecting piece and the second connecting piece; the placing component includes two parallel bearing rods, and a plurality of partition members evenly arranged on the two bearing rods. The spaces between adjacent partition members form tray placement positions for accommodating trays.

[0006] Further, the partition member is an arc-shaped strip, and both ends of the arc-shaped strip are respectively connected to the two bearing rods. The bearing rods are provided with a plurality of connection holes for connecting the arc-shaped strip.

[0007] Further, a plurality of identification codes are provided on the fixing rod, and the positions of the identification codes correspond to the tray placement positions one by one.

[0008] Further, the information prompt component includes a plurality of sensors provided on the fixing rod.

[0009] Further, a top plate is provided at the tops of the first side frame and the second side frame. A controller and an indicator light electrically connected to the controller are provided on the top plate, and the controller is electrically connected to the prompt lamp board.

[0010] Further, two placement components are provided, and a partition frame for separating the two placement components is connected between the first connecting member and the second connecting member.

[0011] Further, both between the first connecting member and the first side frame and between the second connecting member and the second side frame are connected by hanging buckles. A plurality of hanging holes matching the hanging buckles are provided in the vertical direction on the side of the first side frame facing the second side frame, and a plurality of hanging holes matching the hanging buckles are provided in the vertical direction on the side of the second side frame facing the first side frame.

[0012] Further, the hanging buckle includes a base body, a plugging portion provided on the upper side of the base body, and two buckling portions provided on the side wall of the base body. The distance between the two buckling portions matches the distance between adjacent hanging holes, and the first connecting member and the second connecting member are both provided with plugging holes matching the plugging portion.

[0013] Further, 5 material storage mechanisms are provided.

[0014] Compared with the prior art, the present utility model has the following beneficial effects:

[0015] In the present utility model, a corresponding information prompt component is provided in the material storage mechanism. The prompt lamps of the information prompt component correspond to the tray placement positions one by one. The staff can be reminded of the positions of the required materials through the prompt lamps, preventing the situation of wrong material picking leading to wrong mounting, thereby avoiding production risks. At the same time, during the process of replenishing the trays on the shelf, it is possible to judge whether the materials match by scanning the identification codes on the prompt component and the identification codes on the trays, ensuring the accuracy of the material placement and further preventing the production risk of wrong material picking. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of an intelligent material rack provided by the present utility model.

[0017] Figure 2 is Figure 1 the enlarged view of part A in

[0018] Figure 3 Schematic diagram of the material storage mechanism of the present utility model.

[0019] Figure 4 Schematic diagram of the buckle of the present utility model.

[0020] The figure includes:

[0021] Bottom frame 1, first side frame 11, second side frame 12, top plate 13, hanging hole 14, material storage mechanism 2, first connecting piece 21, second connecting piece 22, placing component 23, bearing rod 231, partitioning piece 232, connecting hole 233, partitioning rack 24, inserting hole 25, information prompt component 3, fixing rod 31, prompt lamp board 32, identification code 33, controller 4, indicating lamp 5, buckle 6, base body 61, inserting part 62, buckling part 63. Specific embodiments

[0022] For the convenience of those skilled in the art to understand the present utility model, the present utility model will be further described in detail below in conjunction with specific embodiments and drawings.

[0023] Referring to Figures 1 to 4 , the present utility model provides an intelligent material rack, including a bottom frame 1, a first side frame 11 and a second side frame 12 arranged on the bottom frame 1, a material storage mechanism 2 for placing materials connected between the first side frame 11 and the second side frame 12, and an information prompt component 3 connected to the material storage mechanism 2, and a plurality of the material storage mechanisms 2 are arranged in the vertical direction; the information prompt component 3 includes a fixing rod 31 connected to the material storage mechanism 2 and a prompt lamp board 32 connected to one side of the fixing rod 31. In this embodiment, a plurality of universal wheels are further arranged at the bottom of the bottom frame 1 to facilitate the movement of the intelligent shelf.

[0024] The material storage mechanism 2 includes a first connecting piece 21 connected to the first side frame 11, a second connecting piece 22 connected to the second side frame, and a placing component 23 connected between the first connecting piece 21 and the second connecting piece 22; the placing component 23 includes two bearing rods 231 arranged in parallel, and a plurality of partitioning pieces 232 evenly arranged on the two bearing rods 231. The spaces between adjacent partitioning pieces 232 form tray placing positions for accommodating trays, and this interval is the tray placing position. The prompt lamp board 32 has a plurality of indicating lamps 5, and the number of indicating lamps 5 is the same as the number of tray placing positions.

[0025] The separator 232 is an arc-shaped bar. The two ends of the arc-shaped bar are respectively connected to two carrier bars 231. A number of connection holes 233 for connecting the arc-shaped bar are provided on the carrier bar 231. The connection hole 233 is an oval hole. The arc-shaped bar itself has a certain elasticity and can shorten the distance between the two ends by extrusion, which is convenient for installing and disassembling the arc-shaped bar, so that the distance between adjacent arc-shaped bars can be adjusted according to the width of the tray.

[0026] A number of identification codes 33 are provided on the fixed bar. The positions of the identification codes 33 correspond one-to-one to the tray placement positions, that is, each identification code 33 corresponds to a tray placement position. In this embodiment, the identification code 33 adopts a two-dimensional code. The material specifications to be placed in each tray placement position are preset in advance. The tray is provided with a two-dimensional code for identifying material information. Before the tray is placed into the placement component 23, first scan the two-dimensional code on the tray, and after reading the tray information, scan the two-dimensional code on the rack. If the current tray is consistent with the material information set to be placed in the tray placement position, the indicator light corresponding to this position will be continuously lit for several seconds (for example, continuously lit for three seconds), and then the tray can be placed in the corresponding position. If the current tray is inconsistent with the material information set to be placed in the tray placement position, the indicator light will flash quickly to give an alarm, and the staff will re-check and replace the tray.

[0027] The information prompting component 3 includes a number of sensors provided on the fixed bar 31. The sensor can adopt a photoelectric sensor and is used to sense whether there is a tray placed on the tray placement position.

[0028] A top plate 13 is provided on the tops of the first side frame 11 and the second side frame 12. A controller 4 and an indicator light 5 electrically connected to the controller 4 are provided on the top plate 13. The controller 4 is electrically connected to the indicator light board 32. The controller 4 is connected to the manufacturing execution system, which is convenient for receiving and feedbacking production information. During the production process, the shelf can receive the material information requirements from the manufacturing execution system and control the indicator lights of the corresponding material placement positions to light up to prompt the staff to pick up the materials. The prompting process can also be set to be carried out in advance. For example, when the remaining amount of a certain material on the production line does not meet the one-hour demand, the indicator light corresponding to this material on the shelf will light up for prompting. In addition, combined with specific requirements, the indicator light can also adopt a multi-color indicator light to correspond to different prompting information with different colors. In addition, a buzzer can also be set to cooperate with the indicator light and the indicator light 5 for reminding.

[0029] There are two placement components 23. A separator 24 for separating the two placement components 23 is connected between the first connecting piece 21 and the second connecting piece 22. The information prompting component 3 also has two corresponding to the placement component 23.

[0030] Both between the first connecting member 21 and the first side frame and between the second connecting member 22 and the second side frame are connected by hanging buckles 6. On one side of the first side frame 11 facing the second side frame 12, a plurality of hanging holes 14 matching the hanging buckles 6 are arranged in the vertical direction. On one side of the second side frame 12 facing the first side frame 11, a plurality of hanging holes 14 matching the hanging buckles 6 are arranged in the vertical direction.

[0031] The hanging buckle 6 includes a base body 61, a plugging portion 62 arranged on the upper side of the base body 61, and two buckling portions 63 arranged on the side wall of the base body 61. The distance between the two buckling portions 63 matches the distance between adjacent hanging holes 14. The first connecting member 21 and the second connecting member 22 are both provided with plugging holes 25 matching the plugging portion 62. The two buckling portions 63 can ensure the stability of the connection between the hanging buckle 6 and the hanging hole 14.

[0032] In this embodiment, 5 material storage mechanisms 2 are provided. Of course, the number of the material storage mechanisms 2 can be flexibly adjusted according to the types of materials to be placed.

[0033] During use, first, it is possible to plan what materials are to be placed in each tray placement position and record the relevant information, and bind it to the corresponding identification code 33. Then, the staff can place the trays into the corresponding tray placement positions respectively, so that each tray position is placed with the corresponding specification of materials according to the plan. The manufacturing execution system can record the material information of each tray placement position on the intelligent material rack, and send instructions to the controller 4 according to the production situation to prompt the staff to pick up the corresponding materials. When the tray on the intelligent shelf is taken away, the controller 4 can control the warning light and the indicator light 5 to light up, and control the buzzer to emit a warning sound to remind the staff to replenish the materials. Of course, the present utility model is not limited to only being applied to SMT processing, and can be flexibly adapted to the processing operations of other types of products.

[0034] In the present utility model, a corresponding information prompt component 3 is provided in the material storage mechanism 2. The warning lights of the information prompt component 3 correspond one by one to the tray placement positions, and can remind the staff of the positions of the required materials through the warning lights, preventing the situation of wrong material picking and resulting in wrong mounting, thereby avoiding production risks. At the same time, during the process of replenishing the trays to the shelf, it is possible to judge whether the materials match by scanning the identification code 33 on the prompt component and the identification code 33 on the tray, ensuring the accuracy of the material placement, and further preventing the production risk of wrong material picking.

[0035] In the description of the present utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.

[0036] In addition, terms such as "first", "second", etc. are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "second" may expressly or implicitly include one or more such features. In the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.

[0037] In the present utility model, unless otherwise clearly specified and defined, terms such as "connection" and "fixation" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0038] Although the description of the present utility model is made in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and variations based on the above content. Therefore, all such substitutions, improvements and variations are included within the scope of the appended claims.

Claims

1. An intelligent material rack, characterized in that, It includes a bottom frame, a first side frame and a second side frame disposed on the bottom frame, a material storage mechanism for placing materials connected between the first side frame and the second side frame, and an information prompt component connected to the material storage mechanism. A plurality of the material storage mechanisms are arranged in the vertical direction; the information prompt component includes a fixed rod connected to the material storage mechanism and a prompt lamp board connected to one side of the fixed rod; the material storage mechanism includes a first connector connected to the first side frame, a second connector connected to the second side frame, and a placement component connected between the first connector and the second connector; the placement component includes two parallel bearing rods, and a plurality of partition members evenly arranged on the two bearing rods. A material tray placement position for accommodating the material tray is formed between adjacent partition members.

2. The intelligent material rack according to claim 1, wherein The partition member is an arc-shaped strip, and both ends of the arc-shaped strip are respectively connected to the two bearing rods. The bearing rods are provided with a plurality of connection holes for connecting the arc-shaped strip.

3. The intelligent material rack according to claim 1, characterized in that, A plurality of identification codes are arranged on the fixed rod, and the positions of the identification codes correspond one by one to the material tray placement positions.

4. The intelligent material rack according to claim 1, wherein, The information prompt component includes a plurality of sensors arranged on the fixed rod.

5. The intelligent material rack according to claim 1, wherein A top plate is arranged on the tops of the first side frame and the second side frame. A controller and an indicator lamp electrically connected to the controller are arranged on the top plate. The controller is electrically connected to the prompt lamp board.

6. The intelligent material rack according to claim 1, wherein Two placement components are provided, and a partition frame for separating the two placement components is connected between the first connector and the second connector.

7. The intelligent material rack according to claim 1, characterized in that, The first connector and the first side frame, and the second connector and the second side frame are both connected by hanging buckles. A plurality of hanging holes matching the hanging buckles are arranged in the vertical direction on one side of the first side frame facing the second side frame, and a plurality of hanging holes matching the hanging buckles are arranged in the vertical direction on one side of the second side frame facing the first side frame.

8. The intelligent material rack according to claim 7, characterized in that, The hanging buckle includes a base body, a plug-in portion arranged on the upper side of the base body, and two buckling portions arranged on the side wall of the base body. The distance between the two buckling portions matches the distance between adjacent hanging holes. The first connector and the second connector are both provided with plug-in holes matching the plug-in portion.

9. The intelligent material rack according to claim 1, wherein Five material storage mechanisms are provided.

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