Tray mechanism and catalyst extrusion blank storage and transfer device
Through the magnetic fixation of the pallet mechanism and the moisturizing and thermal insulation components in the box, the problems of unstable position and environmental discomfort during the transport process are solved, and the stable transport and quality control of the catalyst are achieved.
Patent Information
- Application Number
- CN202422375506.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing SCR catalyst embryo storage and transport devices are prone to cause the storage device to leave the fixed position during vibration, affecting normal transport, and poor storage environment control, resulting in a degradation of catalyst performance and high waste rate.
The pallet mechanism is used to fix the position of the pallet plate with magnetic attraction, and combined with the moisturizing and thermal insulation components in the box to ensure that the catalyst is stable and has a suitable environment during transportation.
By magnetically fixing the tray plate, avoiding disengagement and overturning, combining moisturizing and thermal insulation components, ensuring stable catalyst quality and reducing waste rate.
Smart Images

Figure CN223073101U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of catalyst stock storage, in particular to a tray mechanism and a catalyst extrusion stock storage and transportation device. Background Art
[0002] SCR catalyst blanks refer to the materials in the initial shape formed in the process of producing selective catalytic reduction denitrification catalysts. These blanks are usually made through molding processes such as extrusion or pressing, and then undergo subsequent processing steps such as drying and calcination to form the final catalyst product. Catalysts are key materials used to reduce nitrogen oxide emissions generated during combustion and are widely used in thermal power plants, industrial boilers, automobile exhaust treatment and other fields.
[0003] In the production process of catalyst, extrusion molding is an important step. The catalyst blank after extrusion needs to be properly stored and transported to ensure its quality while sending the blank to other processing stations. The existing SCR catalyst extrusion blank storage and transportation devices are mostly composed of frame installations. During the extrusion blank transportation process of the catalyst, the catalyst may be affected by dust, moisture or other pollutants, which may change the chemical composition and structure of the catalyst and reduce its activity. The catalyst is very sensitive to humidity and temperature. If the storage and transportation device cannot control the storage environment of the blank, it may cause the catalyst performance to decline and increase the blank scrap rate.
[0004] Furthermore, if a completely enclosed transfer device is used for transfer, the operator cannot observe the internal situation of the transfer device at any time during the transfer process. During the transfer process, the container containing the blank may be dislocated from the fixed position due to vibration and jolt, affecting the normal transfer work and causing the blank in the container to be scrapped. Utility Model Content
[0005] In view of the problems existing in the above-mentioned prior art, the present utility model is proposed.
[0006] Therefore, the utility model aims to solve the problem in the prior art that during the transportation process, the container containing the blanks may be separated from the fixed position due to vibration and jolt, which affects the normal transportation work and causes the blanks in the container to be scrapped.
[0007] To solve the above technical problems, the present utility model provides the following technical solution: A tray mechanism, including a tray component, including a material supporting plate, mounting shells located on both sides at the same end of the material supporting plate, and an activity cavity located inside the mounting shells; a limiting component, including a bracket provided at the bottom of the material supporting plate, a lifting block and a limiting block provided at the end of the bracket, and placing grooves provided at the tops of the lifting block and the limiting block; and a sliding component, including a slider, a connecting seat provided at the top of the slider, and the slider is arranged inside the activity cavity.
[0008] As a preferred solution of the tray mechanism of the present utility model, wherein: The material supporting plate and the mounting shells form a rectangular plate-like structure, and the four corners of the overall plate-like structure are respectively located in the placing grooves, and the side where the mounting shell is located is located in the placing groove of the lifting block, and an annular iron is provided at the bottom of the material supporting plate.
[0009] As a preferred solution of the tray mechanism of the present utility model, wherein: A positive magnetic strip group and a negative magnetic strip group are provided inside the placing groove at the top of the lifting block, the bracket is integrally in an X shape, and a magnetic ring adapted to the annular iron is provided on the top surface thereof.
[0010] As a preferred solution of the tray mechanism of the present utility model, wherein: The activity cavity inside the mounting shell is communicated with the outside, a pull rope is provided at the top of the connecting seat, the connecting seat extends to the outside of the mounting shell through the activity cavity, guiding grooves are respectively opened on both sides of the inner wall of the activity cavity, and guiding protrusions are provided on the side of the slider close to the guiding grooves.
[0011] As a preferred solution of the tray mechanism of the present utility model, wherein: The positive magnetic strip group and the negative magnetic strip group are respectively arranged on both sides of the placing groove, an upward mountain-shaped extending part is provided at the top of the guiding groove close to one side of the positive magnetic strip group, a downward extending part is provided at the guiding groove close to the other side of the negative magnetic strip group, a magnetic sheet is provided on one side of the bottom of the slider, and the magnetism of the magnetic sheet is the same as that of the positive magnetic strip group.
[0012] The beneficial effects of the present utility model: The present utility model uses the magnetism of the magnetic ring to attract the material supporting plate so that the material supporting plate can be placed in the accurate position, without the need for operators to repeatedly adjust and can quickly fix the position of the material supporting plate by using magnetism. At the same time, the magnetic sheet at the bottom of the slider and the negative magnetic strip group attract each other, and the mounting shell and the material supporting plate connected to the mounting shell are always pulled close to the lifting block through the slider, further fixing the placing position of the material supporting plate and avoiding the situation that the material supporting plate breaks away from the fixed position or even overturns during the transportation process.
[0013] In view of the problems still existing in the above-mentioned prior art, the present utility model is proposed.
[0014] Therefore, the present utility model aims to solve the problem in the prior art that the storage environment of the blank cannot be controlled.
[0015] To solve the above technical problems, the present utility model further provides the following technical solutions: including a box body mechanism, including a box body provided outside the lifting block and the limiting block, a universal wheel is provided at the bottom of the box body, a hinge is provided on the side surface of the box body, an operation panel is provided on the surface of the box body, and a sealing door is provided at the other end of the hinge, a humidity preservation component, including a liquid box provided inside the box body and a liquid pump provided on the outer surface of the box body, and a heat preservation component, including a storage battery provided inside the box body and a connecting wire provided at the output end of the storage battery.
[0016] As a preferred solution of the extrusion blank storage and transportation device of a catalyst according to the present utility model, wherein: there are two liquid pumps respectively provided on both sides of the box body, and penetrate through the surface of the box body to communicate with the liquid pump, a liquid delivery pipe is provided at the output end of the liquid pump, the end of the liquid delivery pipe extends into the box body, a liquid discharge pipe is provided at the end of the liquid delivery pipe, and a safety spring piece is provided on the side of the sealing door close to the box body.
[0017] As a preferred solution of the extrusion blank storage and transportation device of a catalyst according to the present utility model, wherein: a placement box is provided on one side of the inner wall of the box body close to the liquid discharge pipe, and a sponge material is provided between the inside of the placement box and the liquid discharge pipe.
[0018] As a preferred solution of the extrusion blank storage and transportation device of a catalyst according to the present utility model, wherein: the connecting wire extends to the end near the placement box and is provided with a heating shell connected to the placement box, and a horizontal heating wire is provided inside the heating shell.
[0019] As a preferred solution of the extrusion blank storage and transportation device of a catalyst according to the present utility model, wherein: the safety spring piece is composed of two horizontally arranged connecting pieces and a G-shaped blocking piece provided at the ends of the two connecting pieces, and the whole is made of a non-magnetic metal material.
[0020] The beneficial effects of the present utility model: By arranging a humidity preservation component and a heat preservation component inside the box body, the operator can control the temperature and humidity inside the box body at any time through the operation panel. And when the operator places the material supporting plate with the blank inside the box body, after closing the sealing door, the safety spring piece moves and enters the movable cavity of the installation shell, ensuring that the slider moves to the required position, and at the same time fixing the position of the slider, avoiding the slider from moving automatically due to other factors, and further ensuring the stable placement of the material supporting plate. Description of the Drawings
[0021] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:
[0022] Figure 1 It is a schematic structural diagram of a pallet assembly of a pallet mechanism of the present invention.
[0023] Figure 2 It is an exploded schematic diagram of the limiting component, pallet component and sliding component of a pallet mechanism of the present invention.
[0024] Figure 3 It is a schematic cross-sectional view of the limiting component of a pallet mechanism of the present invention.
[0025] Figure 4 It is a schematic diagram of the sliding component of a pallet mechanism of the present invention.
[0026] Figure 5 It is a schematic cross-sectional view of the installation shell of a pallet mechanism of the present invention.
[0027] Figure 6 It is a schematic diagram of the internal structure of the box of an extrusion blank storage and transfer device for a catalyst of the present invention.
[0028] Figure 7 It is a schematic structural diagram of the moisturizing component of an extrusion blank storage and transfer device for a catalyst of the present invention.
[0029] Figure 8 It is a schematic structural diagram of the heat preservation component of an extrusion blank storage and transfer device for a catalyst of the present invention.
[0030] Figure 9 It is a schematic cross-sectional view of the safety spring piece of an extrusion blank storage and transfer device for a catalyst of the present invention.
[0031] Figure 10 It is a schematic diagram of the overall structure of a pallet mechanism and an extrusion blank storage and transfer device for a catalyst of the present invention. Specific Embodiments
[0032] To make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the following will make a detailed description of the specific embodiments of the present invention in conjunction with the drawings in the specification.
[0033] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Those skilled in the art may make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0034] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation manner of the present utility model. The phrase "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that excludes other embodiments.
[0035] Furthermore, the present utility model is described in detail in conjunction with schematic diagrams. When detailing the embodiments of the present utility model, for the sake of clarity, the cross-sectional views showing the device structure will be enlarged locally out of the general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.
[0036] Embodiment 1
[0037] Referring to Figure 1 、 2 , which is the first embodiment of the present utility model, provides a tray mechanism. This device includes a tray assembly 100, which includes a material support plate 101, mounting shells 102 located on both sides at the same end of the material support plate 101, and a movable cavity 103 located inside the mounting shells 102; a limiting assembly 200, which includes a bracket 201 provided at the bottom of the material support plate 101. A lifting block 202 and a limiting block 203 are provided at the end of the bracket 201. Placing grooves 204 are provided at the tops of both the lifting block 202 and the limiting block 203. The material support plate 101 and the mounting shells 102 form a rectangular plate-like structure, and the four corners of the overall plate-like structure are respectively located in the placing grooves 204. Among them, the side where the mounting shell 102 is provided is located in the placing groove 204 of the lifting block 202. An annular iron 101a is provided at the bottom of the material support plate 101. A positive magnetic strip group 202a and a negative magnetic strip group 202b are provided inside the placing groove 204 at the top of the lifting block 202. The overall bracket 201 is in an X shape, and a magnetic ring 201a adapted to the annular iron 101a is provided on the top surface thereof.
[0038] During use, first place the extruded blank on the surface of the material supporting plate 101, and then place the material supporting plate 101 with the extruded ingredients in the placement groove 205 formed on the surfaces of the limit clamping block 203 and the lifting clamping block 202. During the placement process, the annular iron 101a at the bottom of the material supporting plate 101 is attracted by the magnetic ring 202a on the surface of the bracket 201. The magnetic ring 202a always attracts the material supporting plate 101 with the annular iron 101a at the bottom close to the bracket 201 to fix the position of the material supporting plate 101, ensuring that the position of the material supporting plate 101 is fixed each time it is placed, and reducing the shaking of the material supporting plate 101 caused by external factors under the adsorption of the magnetic ring 202a to prevent it from leaving the required position.
[0039] Embodiment 2
[0040] Refer to Figure 3 、 4 5 is the second embodiment of the present invention. Based on the previous embodiment, this embodiment further includes a sliding component 300, which includes a slider 301, a connecting seat 302 provided on the top of the slider 301. The slider 301 is arranged inside the moving cavity 103. One side of the bottom of the slider 301 is provided with a magnetic sheet 301b, and the magnetism of the magnetic sheet 301b is the same as that of the positive magnetic strip group 202a. The positive magnetic strip group 202a and the negative magnetic strip group 202b are respectively arranged on both sides of the placement groove 204. Among them, the top of the guiding groove 103a close to one side of the positive magnetic strip group 202a is provided with an upward mountain-shaped extension part, and the guiding groove 103a close to the other side of the negative magnetic strip group 202b is provided with a downward extension part. The moving cavity 103 inside the mounting shell 102 is communicated with the outside. The top of the connecting seat 302 is provided with a pull rope 302a. The connecting seat 302 extends to the outside of the mounting shell 102 through the moving cavity 103. Both sides of the inner wall of the moving cavity 103 are provided with guiding grooves 103a. One side of the slider 301 close to the guiding groove 103a is provided with guiding protrusions 301a.
[0041] During use, when the operator needs to remove the material supporting plate 101, the operator pulls the pull rope 302a. When the pull rope 302a is pulled, it drives the slider 301 to move in the moving cavity 103. The guiding protrusions 301a on both sides of the slider 301 move along the guiding groove 103a. During the movement, the slider 301 gradually approaches the positive magnetic strip group 202a, and a repulsive force is generated between the magnetic sheet 301b at the bottom of the slider 301 and the positive magnetic strip group 202a. The slider 301 is pushed upward under the action of the repulsive force. The guiding protrusions 301a on both sides of the slider 301 enter the upward extension part of the guiding groove 103a during the movement. At the same time, under the action of the repulsive force, the mounting shell 102 and the material supporting plate 101 connected to the mounting shell 102 are always pushed upward to generate a gap between the lifting clamping block 202, and at this time, the guiding protrusions 301a on both sides of the slider 301 are located in the upward extension part of the guiding groove 103a to fix the current position of the slider 301.
[0042] The remaining structure is the same as that of Embodiment 1.
[0043] Embodiment 3
[0044] Refer to Figures 6 to 10 This is the third embodiment of the present utility model. Based on the tray mechanism proposed in Embodiment 1 and Embodiment 2, an extrusion blank storage and transfer device for a catalyst including the above tray mechanism is further provided, which includes a box body mechanism 400, including a box body 401 provided outside the lifting block 202 and the limiting block 203. A universal wheel 402 is provided at the bottom of the box body 401, a hinge 403 is provided on the side surface of the box body 401, an operation panel 404 is provided on the surface of the box body 401, and a sealing door 405 is provided at the other end of the hinge 403; a humidity preservation component 500, including a liquid box 501 provided inside the box body 401 and a liquid pump 502 provided on the outer surface of the box body 401; there are two liquid pumps 502 respectively provided on both sides of the box body 401 and communicated with the liquid pump 502 through the surface of the box body 401. An infusion tube 502a is provided at the output end of the liquid pump 502, and the end of the infusion tube 502a extends into the box body 401. A drain tube 502b is provided at the end of the infusion tube 502a. A placement box 502c is provided on one side of the inner wall of the box body 401 close to the drain tube 502b. A sponge material 502d is provided between the inside of the placement box 502c and the drain tube 502b. An insurance reed 405a is provided on the side of the sealing door 405 close to the box body 401. The insurance reed 405a is composed of two horizontally arranged connecting pieces and a G-shaped blocking piece provided at the ends of the two connecting pieces, and is made of non-magnetic metal material as a whole. A heat preservation component 600, including a storage battery 601 provided inside the box body 401 and a connecting wire 602 provided at the output end of the storage battery 601. The connecting wire 602 extends to the end near the placement box 502c and is provided with a heating shell 603 connected to the placement box 502c. A heating wire 603a is provided horizontally inside the heating shell 603.
[0045] During use, the operator selects the required temperature and humidity through the operation panel 404. Subsequently, the operation panel 404 transmits an electrical signal to the liquid pump 502 and the storage battery 601. After receiving the signal, the liquid pump 502 starts to send the liquid in the liquid tank 501 through the infusion tube 502a into the drain tube 502b and discharges it outward into the sponge material 502d. At the same time, the storage battery 601 starts and connects the heating wire 603a through the connection wire 602 to heat up the heating wire 603a. After the temperature of the heating wire 603a rises, while increasing the temperature inside the box body 401, it transfers the temperature to the sponge material 502d, causing the liquid in the sponge material 502d to evaporate. The evaporated liquid increases the internal humidity inside the box body 401;
[0046] During the process of the operator closing the box body 401 with the closing door 405, the safety spring piece 405a on the surface of the closing door 405 first contacts the lifting block 202 and deforms under the push of the closing door 405, enabling the safety spring piece 405a to deform upward through the lifting block 202 and move to the top of the mounting shell 102 to contact the connecting seat 302 extending outside the mounting shell 102 and push the connecting seat 302 to move. During the movement of the connecting seat 302, it approaches the negative magnetic strip group 202b and adsorbs to each other, ensuring that when the operator does not manually move the slider 301, the slider 301 can still adsorb to the negative magnetic strip group 202b to ensure that the material supporting plate 101 is completely fixed. When opening the closing door 405, the inclined part at the bottom of the safety spring piece 405a can ensure that the safety spring piece 405a deforms under the pulling force of the closing door 405 and smoothly leaves the mounting shell 102.
[0047] The remaining structures are the same as those of Embodiment 2 and Embodiment 1.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not restrictive. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. A tray mechanism, characterized in that: including a pallet assembly (100), including a pallet (101), mounting shells (102) located on both sides of the same end of the pallet (101), and an activity cavity (103) located inside the mounting shells (102); a limiting assembly (200), including a bracket (201) provided at the bottom of the pallet (101), a lifting block (202) and a limiting block (203) provided at the end of the bracket (201), and placing grooves (204) provided at the tops of the lifting block (202) and the limiting block (203); and, a sliding assembly (300), including a slider (301), a connecting seat (302) provided at the top of the slider (301), and the slider (301) is arranged inside the activity cavity (103).
2. The tray mechanism according to claim 1, characterized in that: The pallet (101) and the mounting shells (102) form a rectangular plate-like structure, and the four corners of the overall plate-like structure are respectively located in the placing grooves (204), and the side where the mounting shell (102) is provided is located in the placing groove (204) of the lifting block (202), and an annular iron (101a) is provided at the bottom of the pallet (101).
3. The tray mechanism according to claim 2, characterized in that: A positive magnetic strip group (202a) and a negative magnetic strip group (202b) are provided inside the placing groove (204) at the top of the lifting block (202), the bracket (201) is integrally X-shaped, and a magnetic ring (201a) adapted to the annular iron (101a) is provided on the top surface thereof.
4. The tray mechanism according to claim 3, wherein: The activity cavity (103) inside the mounting shell (102) communicates with the outside; A pull rope (302a) is provided at the top of the connecting seat (302), and the connecting seat (302) extends to the outside of the mounting shell (102) through the activity cavity (103); Guide grooves (103a) are provided on both sides of the inner wall of the activity cavity (103), and guide protrusions (301a) are provided on one side of the slider (301) close to the guide grooves (103a).
5. The tray mechanism according to claim 4, characterized in that: The positive magnetic strip group (202a) and the negative magnetic strip group (202b) are respectively arranged on both sides of the placing groove (204), and an upward mountain-shaped extension part is provided at the top of the guide groove (103a) close to one side of the positive magnetic strip group (202a), and a downward extension part is provided at the guide groove (103a) close to the other side of the negative magnetic strip group (202b); A magnetic sheet (301b) is provided on one side at the bottom of the slider (301), and the magnetism of the magnetic sheet (301b) is the same as that of the positive magnetic strip group (202a).
6. An extrusion blank storage and transfer device for a catalyst, characterized in that: including the tray mechanism according to any one of claims 1 to 5, further including a box body mechanism (400), including a box body (401) arranged outside the lifting block (202) and the limiting block (203), universal wheels (402) provided at the bottom of the box body (401), hinges (403) provided on the surface of the box body (401), and an operation panel (404) provided on the side surface of the box body (401); the hinge (403) on the side surface of the box body (401), the operation panel (404) provided on the surface of the box body (401), and a sealing door (405) is provided at the other end of the hinge (403); The moisture preservation component (500) includes a liquid tank (501) disposed inside the box body (401) and a liquid pump (502) disposed on the outer surface of the box body (401); and, The heat preservation component (600) includes a storage battery (601) disposed inside the box body (401) and a connecting wire (602) disposed at the output end of the storage battery (601).
7. The extruded blank storage and transfer device for the catalyst according to claim 6, characterized in that: There are two liquid pumps (502) respectively disposed on both sides of the box body (401), passing through the surface of the box body (401) and communicating with the liquid pump (502). An infusion tube (502a) is provided at the output end of the liquid pump (502). The end of the infusion tube (502a) extends into the box body (401). A drain tube (502b) is provided at the end of the infusion tube (502a). A safety spring piece (405a) is provided on the side of the sealing door (405) close to the box body (401).
8. The extruded blank storage and transfer device for the catalyst according to claim 7, wherein: A placement box (502c) is provided on the inner wall of the box body (401) close to the drain tube (502b). A sponge material (502d) is provided between the inside of the placement box (502c) and the drain tube (502b).
9. The extruded blank storage and transfer device for the catalyst according to claim 8, wherein: The connecting wire (602) extends to the side close to the placement box (502c). The end of the connecting wire is further connected to a heating shell (603) connected to the placement box (502c). A heating wire (603a) in a horizontal shape is provided inside the heating shell (603).
10. The extruded blank storage and transfer device of the catalyst according to claim 9, characterized in that: The safety spring piece (405a) is formed by connecting two horizontally arranged connecting pieces and a G-shaped blocking piece. The safety spring piece (405a) is integrally made of a non-magnetic metal material.