Movable transportation device for installation and transportation of large-diameter pipeline

Through the combined device of sliding and traction structure, the problems of high labor costs, poor safety and high energy consumption in the installation of large pipe diameter pipelines are solved, and efficient and safe pipeline transportation and installation are achieved.

CN223073281UActive Publication Date: 2025-07-08GUANGZHOU MECHANICAL & ELECTRICAL INSTALLATION CO LTD
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Patent Information

Application Number
CN202422356480.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-08
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The existing large-diameter pipeline installation methods have problems such as high labor costs, poor safety, low construction efficiency, and high energy consumption.

Method used

A combination device of sliding structure and traction structure is adopted, including roller sleeve, roller shaft, roller support, hoisting hoist and fixing belt. The pipe is supported through the sliding structure, and the pipe is easily moved by the traction structure to avoid manual handling.

Benefits of technology

It improves the transportation efficiency of large-diameter pipelines, reduces energy consumption, reduces safety accidents, reduces labor intensity for workers, and improves construction safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mobile transportation device for installing and transporting a large-diameter pipeline, the mobile transportation device comprises a plurality of groups of sliding structures and a traction structure matched with a plurality of groups of sliding devices, the plurality of groups of sliding structures are distributed at intervals, each group of sliding structure comprises a roller sleeve, a roller shaft and two groups of roller supports, the roller shaft is located between the two sets of roller supports and hinged to the roller supports, the roller sleeve is fixed to the outer surface of the roller shaft, the traction structure comprises a hoisting hoist, fixing belts and a fixing base, the fixing belts are bound to the two ends of the large-pipe-diameter pipeline respectively, and one end of the hoisting hoist is fixed to the fixing base; according to the large-pipe-diameter pipeline traction device, the large-pipe-diameter pipeline is placed above the roller sleeve of the roller shaft, and the large-pipe-diameter pipeline on the sliding structure is dragged through the traction structure. By means of the moving and transporting device, the large-pipe-diameter pipeline can be moved easily and efficiently, and the transporting efficiency of the large-pipe-diameter pipeline is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline installation, in particular to a mobile transportation device for the installation and transportation of large-diameter pipelines. Background Art

[0002] In the construction of mechanical and electrical system pipelines, especially in the pipeline construction of air-conditioning machine rooms and utility tunnels, large-diameter pipelines need to be laid.

[0003] The existing installation methods for large-diameter pipelines mainly adopt the method of secondary transportation in cooperation with a hydraulic lifting device. The pipeline is transported to the designated position for the second time, and then a manual hoist is used for installation. The existing installation methods for large-diameter pipelines have the following deficiencies:

[0004] 1). After the pipeline is manually carried into the site by using the method of secondary transportation in cooperation with a hydraulic lifting device, it is necessary to manually cooperate with a manual hoist to transport the pipeline to the installation position for the second time. It is necessary to make a route plan and communication in advance, coordinate the secondary transportation route on site, arrange a team to protect the pipeline and take safety measures during transportation, which consumes a large amount of labor, has a high cost, poor safety, low construction efficiency, and affects the construction period;

[0005] 2). When using the method of secondary transportation in cooperation with a hydraulic lifting device, there are technical and safety problems in the cooperation between the manual hoist and the hydraulic lifting device;

[0006] 3). After the pipeline is transported to the designated position, it is necessary to manually lift the pipeline by using a manual hoist and a hydraulic lifting device. This construction requires manual handling of the pipeline, which has a large potential safety hazard, and professional technicians are also required to guide on site, which is rather troublesome. Moreover, the speed of lifting the pipeline by using a hydraulic lifting device is slow, which is not conducive to the control of the construction progress. In addition, when using a hydraulic lifting device to transport the pipeline, it is necessary to consume hydraulic oil, electric energy and other energy consumptions, and the energy consumption required is high. Content of the Utility Model

[0007] Aiming at the technical problems existing in the existing pipeline and flange welding construction process, the technical problem to be solved by the utility model is to provide a mobile transportation device that can reduce energy consumption, can easily and efficiently move large-diameter pipelines, improve the transportation efficiency of large-diameter pipelines, can avoid safety accidents such as falls and collisions that may be caused by manual handling, greatly improve the safety of the workplace, and reduce the labor intensity of workers.

[0008] To solve the problems of the prior art, the utility model provides a mobile transportation device for the installation and transportation of large-diameter pipelines. The mobile transportation device includes several groups of sliding structures and a traction structure cooperating with the several groups of sliding devices. The several groups of sliding structures are distributed at intervals. Each group of sliding structures includes a roller sleeve, a roller shaft, and two groups of roller brackets. The roller shaft is located between the two groups of roller brackets and is hinged to them. The roller sleeve is fixed on the outer surface of the roller shaft. A large-diameter pipeline is placed above the roller sleeve of the roller shaft.

[0009] The traction structure includes a hoisting gourd, a fixing belt, and a fixing seat. The fixing belts are respectively tied to both ends of the large-diameter pipeline. One end of the hoisting gourd is fixed on the fixing seat, and the other end of the hoisting gourd hooks the fixing belt tied to the large-diameter pipeline.

[0010] Further, the hoisting gourd includes a hoisting chain block, a sprocket, and a hook. One end of the hoisting chain block is connected to the sprocket, and the other end of the hoisting chain block is connected to the hook. The sprocket is installed on the fixing seat. The hoisting gourd hooks the fixing belt tied to the large-diameter pipeline through the hook.

[0011] Further, each group of sliding structures includes two limit rods, and the two limit rods are respectively fixed on the outer sides of the two groups of roller brackets.

[0012] Further, each group of sliding structures includes a bottom plate, and the bottom plate is installed at the bottoms of the two limit rods and the two groups of roller brackets.

[0013] Further, the roller shaft is a galvanized steel pipe.

[0014] Further, the upper parts of the two groups of roller brackets are connected to the roller shaft, and the bottom ends of the two groups of roller brackets are fixed to the bottom plate by welding.

[0015] Compared with the prior art, the solution of the utility model has at least the following beneficial effects:

[0016] The mobile transportation device of the present utility model includes several groups of sliding structures and a traction structure that cooperates with the several groups of sliding devices. The several groups of sliding structures are distributed at intervals. Each group of sliding structures includes a roller sleeve, a roller shaft, and two groups of roller brackets. The roller shaft is located between the two groups of roller brackets and is hinged to them. The roller sleeve is fixed to the outer surface of the roller shaft. A large-diameter pipe is placed above the roller sleeve of the roller shaft. The traction structure includes a hoisting gourd, a fixing belt, and a fixing seat. The fixing belts are respectively tied to both ends of the large-diameter pipe. One end of the hoisting gourd is fixed to the fixing seat, and the other end of the hoisting gourd hooks the fixing belt tied to the large-diameter pipe. In the present utility model, the large-diameter pipe is placed above the roller sleeve of the roller shaft, and the large-diameter pipe on the sliding structure is towed through the traction structure. Through the mobile transportation device of the present utility model, the large-diameter pipe can be moved easily and efficiently, the transportation efficiency of the large-diameter pipe is improved, safety accidents such as falls and collisions that may be caused by manual handling are avoided, the safety of the workplace is greatly improved, and the labor intensity of workers is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the accompanying drawings of the embodiments will be briefly introduced below.

[0018] Figure 1 It is a schematic diagram of the state of the mobile transportation device of the present utility model for moving and transporting a large-diameter pipe;

[0019] Figure 2 For the present utility model Figure 1 A sectional elevation view of part A in it;

[0020] Figure 3 It is a schematic diagram of the use state of the hoisting gourd of the present utility model for hoisting a large-diameter pipe;

[0021] Figure 4 It is a front view of the sliding structure of the present utility model;

[0022] Figure 5 It is a side view of the sliding structure of the present utility model;

[0023] Figure 6 It is a top view of the sliding structure of the present utility model.

[0024] In the figure: sliding structure 1, roller sleeve 11, roller shaft 12, two groups of roller brackets 13, limiting rod 14, bottom plate 15, traction structure 2, hoisting gourd 21, hoisting chain block 211, sprocket 212, hook 213, fixing belt 22, fixing seat 23, large-diameter pipe 3, beam and slab 4. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0026] As Figures 1-6 shown, Embodiment 1 of the present invention provides a mobile transportation device for the installation and transportation of large-diameter pipelines 3. The mobile transportation device includes several groups of sliding structures 1 and a traction structure 2 that cooperates with the several groups of sliding devices. The several groups of sliding structures 1 are distributed at intervals. Each group of sliding structures 1 includes a roller sleeve 11, a roller shaft 12, and two groups of roller brackets 13. The roller shaft 12 is located between the two groups of roller brackets 13 and is hinged to them. The roller sleeve 11 is fixed on the outer surface of the roller shaft 12. A large-diameter pipeline 3 is placed above the roller sleeve 11 of the roller shaft 12. Specifically, each group of sliding structures 1 includes two limit rods 14. The two limit rods 14 are respectively fixed on the outer sides of the two groups of roller brackets 13. Both of the two limit rods 14 are made of angle steel or channel steel and are fixed at both ends of the roller shaft 12 by welding according to the diameter of the large-diameter pipeline 3 to displace the pipeline in a specified direction. The traction structure 2 includes a hoisting gourd 21, a fixing belt 22, and a fixing seat 23. The fixing belts 22 are respectively tied to both ends of the large-diameter pipeline 3. One end of the hoisting gourd 21 is fixed on the fixing seat 23, and the other end of the hoisting gourd 21 hooks the fixing belt 22 tied to the large-diameter pipeline 3. In the present invention, the large-diameter pipeline 3 is placed above the roller sleeve 11 of the roller shaft 12, and the large-diameter pipeline 3 on the sliding structure 1 is towed through the traction structure 2. The several groups of sliding structures 1 provided in the present invention are mainly used in the electromechanical systems of large-diameter and long pipelines, and can cooperate with the traction structure 2 for hoisting to realize the random movement of the large-diameter pipeline 3 above the roller shaft 12 to the required position, which is convenient for the installation of the large-diameter pipeline 3. By setting the two limit rods 14, it is mainly to prevent the large-diameter pipeline 3 from deviating outside the roller shaft 12 during the sliding process, which can play a limiting role in the transportation of the large-diameter pipeline 3 and prevent the large-diameter pipeline 3 from deviating during the transportation process.

[0027] Specifically, the hoisting gourd 21 of the present invention includes a hoisting chain block 211, a sprocket 212, and a hook 213. One end of the hoisting chain block 211 is connected to the sprocket 212, and the other end of the hoisting chain block 211 is connected to the hook 213. The sprocket 212 is installed on the fixing seat 23, and the hoisting gourd 21 hooks the fixing belt 22 tied to the large-diameter pipeline 3 through the hook 213.

[0028] Each set of sliding structures 1 includes a bottom plate 15 , which is installed at the bottom of two sets of limiting rods 14 and two sets of roller brackets 13 . The bottom plate 15 supports and fixes the two sets of limiting rods 14 and the two sets of roller brackets 13 .

[0029] The roller shaft 12 of the utility model is a galvanized steel pipe, which is mainly used to support and drive an important part of the transport steel pipe and is an important component of the pulley.

[0030] The upper parts of the two groups of roller brackets 13 are connected to the roller shaft 12, and the bottom ends of the two groups of roller brackets 13 are fixed to the base plate 15 by welding. In specific implementation, a slot is provided on the upper part of each group of roller brackets 13, and the roller shaft 12 is installed and connected through the slot on the upper parts of the two groups of roller brackets 13, and the components of the roller shaft 12 are supported by the two groups of roller brackets 13.

[0031] The specific installation process of the mobile transport device of the utility model is as follows:

[0032] Step 1) Installation of the bottom plate 15 and the limiting rods 14: According to the transportation path of the large-diameter pipeline 3, use the wire releaser to accurately locate the position of the bottom plate 15, connect and fix it with the fixed point through expansion bolts, and weld two sets of limiting rods 14 on both sides above the bottom plate 15 according to the diameter of the large-diameter pipeline 3 to prevent the pipeline from shifting during transportation;

[0033] Step 2) Installation of the roller shaft 12: In the middle of the limit rod 14 fixed in step 1) and above the bottom plate 15, weld the bottoms of the two sets of roller brackets 13 to the bottom plate 15, and then install the two ends of the roller shaft 12 to the slots on the upper parts of the two sets of roller brackets 13;

[0034] Step 3) Installation of the hoisting hoist 21: At the front end of the transportation path of the large-diameter pipeline 3, above the roller shaft 12, the sprocket 212 of the hoisting hoist 21 is installed on the beam 4 of the building through the fixing seat 23 to facilitate the transportation of the pipeline after it is in place;

[0035] Step 4) Hoisting the large-diameter pipe 3 into place: According to the weight of the large-diameter pipe 3, select a suitable crane to lift the pipe. During lifting, in order to prevent the pipe from tilting, the lifting points need to be selected at both ends of the large-diameter pipe 3, and then slowly and steadily place the large-diameter pipe 3 on the roller sleeve 11 of the roller shaft 12;

[0036] Step 5) Hoist the pipe with a chain block: After the pipe is in place steadily, remove the sling, tie the fixing band 22 to both ends of the large-diameter pipe 3, hook the hook 213 at the end of the hoisting chain 211 of the hoisting chain block 21 to the fixing band 22 of the large-diameter pipe 3. Through the action of the roller shaft 12, the hoisting chain 211 can be pulled manually, and the slow transportation of the large-diameter pipe 3 above the roller shaft 12 can be easily achieved, which is very convenient for moving and transporting the large-diameter pipe 3 to the specified installation position.

[0037] Compared with the prior art, the technical solution disclosed in the above embodiment has the following beneficial effects:

[0038] In the above embodiment, the mobile transportation device of the present invention hoists and pulls the large-diameter pipe 3 tied to the fixing band 22 through the hoisting chain block 21, so as to drive the large-diameter pipe 3 to move and realize the transportation of the large-diameter pipe 3. Only a relatively small pulling force is required to drive the large-diameter pipe 3 to slide. Through the cooperation of the traction structure 2 and several groups of sliding structures 1, the large-diameter pipe 3 can be moved easily and efficiently, greatly improving the working efficiency of moving the large-diameter pipe 3. By cooperating the sliding structure 1 and the traction structure 2 to transport the large-diameter pipe 3, safety accidents such as falling and collision that may be caused by manually handling the large-diameter pipe 3 can be avoided, greatly improving the safety of the workplace. The mobile transportation device provided by the present invention facilitates the installation of the large-diameter pipe 3, can significantly reduce the labor required for manually handling and moving the large-diameter pipe 3, reduce the labor intensity of workers, and at the same time reduce handling errors and damages caused by human factors, and is particularly suitable for the installation of large-diameter pipes 3 in air-conditioning machine rooms and utility tunnels.

[0039] The above-disclosed are only the preferred embodiments of the present invention. Of course, the scope of the rights of the present invention cannot be limited thereby. Therefore, equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.

Claims

1. A mobile transportation device for the installation and transportation of large-diameter pipelines, characterized in that: The mobile transportation device includes several groups of sliding structures and a traction structure that cooperates with the several groups of sliding devices. The several groups of sliding structures are distributed at intervals. Each group of sliding structures includes a roller sleeve, a roller shaft, and two groups of roller brackets. The roller shaft is located between the two groups of roller brackets and is hinged to them. The roller sleeve is fixed to the outer surface of the roller shaft. A large-diameter pipe is placed above the roller sleeve of the roller shaft. The traction structure includes a hoisting gourd, a fixing belt, and a fixing seat. The fixing belts are respectively tied to both ends of the large-diameter pipe. One end of the hoisting gourd is fixed to the fixing seat, and the other end of the hoisting gourd hooks the fixing belt tied to the large-diameter pipe.

2. The mobile transportation device for the installation and transportation of large-diameter pipelines according to claim 1, wherein: The hoisting gourd includes a hoisting chain block, a sprocket, and a hook. One end of the hoisting chain block is connected to the sprocket, and the other end of the hoisting chain block is connected to the hook. The sprocket is installed on the fixing seat. The hoisting gourd hooks the fixing belt tied to the large-diameter pipe through the hook.

3. The mobile transportation device for the installation and transportation of large-diameter pipelines according to claim 1, characterized in that: Each group of sliding structures includes two limit rods, and the two limit rods are respectively fixed to the outer sides of the two groups of roller brackets.

4. The mobile transportation device for the installation and transportation of large-diameter pipelines according to claim 1, characterized in that: Each group of sliding structures includes a bottom plate, and the bottom plate is installed at the bottoms of the two limit rods and the two groups of roller brackets.

5. The mobile transportation device for the installation and transportation of large-diameter pipelines according to claim 1, characterized in that: The roller shaft is a galvanized steel pipe.

6. The mobile transportation device for the installation and transportation of large-diameter pipelines according to claim 1, characterized in that: The upper parts of the two groups of roller brackets are connected to the roller shaft, and the bottom ends of the two groups of roller brackets are fixed to the bottom plate by welding.