Double-station frame taking and plate placing machine

Abstract

The utility model relates to a double-station frame taking and plate placing machine which comprises two sets of plate supply mechanisms, a plate taking and placing mechanism and a conveying line, and each set of plate supply mechanism comprises a plate frame and a plate lifting mechanism; the plate taking and placing mechanism takes out the plates in the plate supplying mechanism and places the plates on the conveying line, and the plates are conveyed to the next working procedure through the conveying line. Manual work is replaced by machinery, so that the efficiency is high; the defect that in the prior art, a suction cup or a clamp is only adopted for sucking the plate, and the plate is prone to being damaged is overcome, the plate lifting mechanism matched with the plate taking and placing mechanism for clamping and lifting is specially designed, and the plate located in the plate frame can be taken down without damaging the plate and placed on a conveying line in a lossless mode.

Description

Technical Field

[0001] This application belongs to the technical field of panel production, and particularly relates to a double-station frame-taking and plate-placing machine. Background Art

[0002] During the panel assembly process, one of the processes is to take the panels out of the frame. Since the panels are very thin and fragile, especially the larger-sized panels, they are easily damaged during the picking process if not handled carefully. To avoid damaging the panels, the panel-taking operation is mostly manual. The panels are taken out of the frame and then placed one by one on the conveyor line. However, such work efficiency is relatively slow, so a new technology is proposed. Summary of the Utility Model

[0003] The technical problem to be solved by this utility model is: to solve the deficiencies in the prior art of low manual work efficiency and easy damage to panels by machinery, and thus provide a double-station frame-taking and plate-placing machine.

[0004] The technical solution adopted by this utility model to solve its technical problems is:

[0005] A double-station frame-taking and plate-placing machine, which has a plate supply mechanism, a plate-taking and placing mechanism, and a conveyor line.

[0006] The plate supply mechanism is provided with two groups. Each group of the plate supply mechanism includes a plate frame and a plate lifting mechanism.

[0007] The plate-taking and placing mechanism takes out the panels in the plate supply mechanism and places them on the conveyor line, and the conveyor line transports them to the next process.

[0008] Further, the plate lifting mechanism includes an XY-axis linear module, a support arm, and two pneumatic cylinder grippers. The support arm is installed on the slider of the XY-axis linear module, and the two pneumatic cylinder grippers are respectively installed on both sides under the support arm to grip the panels in the plate frame.

[0009] Further, it also includes a lifting cylinder, a baffle, and an inner attaching plate provided at the center under the support arm. The lifting cylinder is fixed on the support arm, and the lifting cylinder is connected to the baffle to drive the baffle to lift and lower. The inner attaching plate is close to the panel, and the inner attaching plate and the baffle are adjustably connected by two adjusting bolts.

[0010] Further, the plate-taking and placing mechanism includes a manipulator and a manipulator fixture. The manipulator fixture includes a main connecting frame, side connecting frames are provided on both sides of the main connecting frame, and a plurality of clamping cylinders and suction cups are provided on the side connecting frames.

[0011] Further, the plate frame includes a frame with a hollow bottom, and a plurality of bottom rods for strengthening the frame. The bottom rods are installed at intervals at the bottom of the frame, and a plurality of grooves for placing the panels are provided on the opposite sides of the frame.

[0012] Furthermore, it also includes a linear module, a base frame, a lifting cylinder, and a clamping plate located below the plate frame. The base frame is installed on the slider of the linear module. There are two lifting cylinders, which are respectively installed at both ends of the base frame. There are two clamping plates, which are respectively installed at the output ends of the lifting cylinders. The lifting cylinders are located in the gap between the bottom rods.

[0013] The beneficial effects of the utility model are:

[0014] 1. By using machinery to replace manual labor, the efficiency is higher; to solve the problem that the existing technology simply uses suction cups or clamps to absorb and clamp the panels, which is easy to damage the panels, a special panel lifting mechanism is designed to cooperate with the pick-and-place panel mechanism to clamp and lift the panels, which can remove the panels in the panel frame without damaging the panels and place them on the conveyor line;

[0015] 2. A lifting cylinder and a clamping plate are arranged under the plate frame. The lifting cylinder is driven by the linear module to move, and the plate in the plate frame is lifted, so that the plate is raised and easily clamped and lifted by the plate lifting mechanism, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 is a schematic diagram of the three-dimensional structure of an embodiment of the present application;

[0018] Figure 2 It is a schematic diagram of the structure of the plate supply mechanism of an embodiment of the present application;

[0019] Figure 3 It is a schematic diagram of the plate-frame structure of an embodiment of the present application;

[0020] Figure 4 It is a schematic diagram of the structure of the pick-and-place plate mechanism of an embodiment of the present application;

[0021] Figure 5 This is a schematic diagram of the baffle and inner plate structure of an embodiment of the present application;

[0022] The reference numerals in the figure are:

[0023] 10. Plate supply mechanism, 11. Plate frame, 111. Frame, 112. Bottom rod, 113. Groove, 114. Linear module, 115. Base frame, 116. Lifting cylinder, 117. Clamp, 12. Plate lifting mechanism, 121. XY axis linear module, 122. Support arm, 123. Cylinder clamp, 124. Baffle, 125. Inner plate, 20. Plate pick-and-place mechanism, 21. Manipulator, 22. Manipulator fixture, 221. Main connecting frame, 222. Side connecting frame, 223. Clamping cylinder, 224. Suction cup, 30. Conveyor line. DETAILED DESCRIPTION

[0024] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.

[0025] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the protection scope of the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model creation, unless otherwise stated, the meaning of "a plurality of" is two or more.

[0026] In the description of the present application, it should be noted that, unless otherwise clearly specified and defined, the terms "mounted", "connected", and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood through specific circumstances.

[0027] The technical solution of the present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0028] Embodiment

[0029] This embodiment provides a double-station frame-taking and plate-placing machine, which includes a plate supply mechanism 10, a plate-taking and placing mechanism 20, and a conveyor line 30. There are two groups of plate supply mechanisms 10, and each group of plate supply mechanisms 10 includes a plate frame 11 and a plate lifting mechanism 12;

[0030] The plate-taking and placing mechanism 20 takes out the plates in the plate supply mechanism 10 and places them on the conveyor line 30, and is conveyed by the conveyor line 30 to the next process.

[0031] The plate lifting mechanism 12 includes an XY-axis linear module 121, a support arm 122, and two cylinder grippers 123. The support arm 122 is installed on the slider of the XY-axis linear module 121. The two cylinder grippers 123 are respectively installed on both sides below the support arm 122. The XY-axis linear module 121 drives the cylinder grippers 123 to move to the plate, then clamps the plate inside the plate frame 11 and lifts it.

[0032] At the center below the support arm 122, there are a lifting cylinder, a baffle 124, and an inner attachment plate 125. The lifting cylinder is fixed on the support arm 122. The lifting cylinder is connected to the baffle 124 to drive the baffle 124 to lift and lower. The inner attachment plate 125 is close to the plate. The inner attachment plate 122 and the baffle 124 are adjustably connected by two adjusting bolts, which can adjust whether the inner attachment plate 122 fits the plate. The inner attachment plate 122 leans against the outside of the plate, and mainly leans against the side where the plate is taken and placed near the plate taking and placing mechanism 20, increasing the contact surface area and improving the clamping performance. The lifting cylinder drives the inner attachment plate 122 to fit, support or not support the plate.

[0033] The plate taking and placing mechanism 20 includes a manipulator 21 and a manipulator fixture 22. The manipulator fixture 22 includes a main connection frame 221. On both sides of the main connection frame 221, there are side connection frames 222. On the side connection frames 222, there are several clamping cylinders 223 and suction cups 224. The clamping cylinders 223 are distributed at intervals on the outer side of the side connection frames 222 to clamp the outer side of the plate. The suction cups 224 are located inside the side connection frames 222 to adsorb and clamp the central part of the plate.

[0034] The plate frame 11 includes a frame 111 with a hollow bottom and several bottom rods 112 that strengthen the frame 111. The bottom rods 112 are installed at intervals at the bottom of the frame 111. On the opposite sides of the frame 111, there are several grooves 113 for placing the plate.

[0035] It also includes a linear module 114, a chassis 115, a jacking cylinder 116, and clamping plates 117 located below the plate frame 11. The chassis 115 is installed on the slider of the linear module 114. There are two jacking cylinders 116, which are respectively installed at both ends of the chassis 115. There are two clamping plates 117, which are respectively installed at the output ends of the jacking cylinders 116. The jacking cylinders 116 are located in the gaps between the bottom rods 112. The clamping plates 117 are used to clamp the plate, and then the jacking cylinders 116 support the clamping plates 117 and finally support the plate.

[0036] When the product of the present utility model is working:

[0037] The plate frame is placed above the linear module. The linear module drives the lifting cylinder to move to one of the plates, jack up the plate so that its upper end protrudes from other plates. The XY-axis linear module drives the cylinder gripper to align with the jacked-up plate, clamp and lift it. Then the manipulator drives the manipulator fixture to move over, so that the clamping cylinder clamps both ends of the plate. At the same time, the suction cup adsorbs on the middle part of the plate through micro-pressure, so that the plate receives a relatively balanced external force and is not easily damaged. Then the robot changes the angle of the plate and places it on the conveyor line.

[0038] Inspired by the above ideal embodiments according to the present application, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this application. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A double-station frame-taking and board-placing machine, characterized in that, Including: A board supply mechanism, with two sets of the board supply mechanism, and each set of the board supply mechanism includes a board frame and a board lifting mechanism; the board lifting mechanism includes an XY-axis linear module, a support arm, and two pneumatic grippers. The support arm is installed on the slider of the XY-axis linear module, and the two pneumatic grippers are respectively installed on both sides below the support arm to grip the board within the board frame. A board picking and placing mechanism, which includes a manipulator and a manipulator fixture. The manipulator fixture includes a main connecting frame, with side connecting frames on both sides of the main connecting frame, and several clamping cylinders and suction cups are provided on the side connecting frames. A conveyor line; The board picking and placing mechanism takes out the board in the board supply mechanism and places it on the conveyor line, and is conveyed by the conveyor line to the next process.

2. The double-station frame-taking and board-placing machine according to claim 1, characterized in that, It also includes a lifting cylinder, a baffle, and an inner attaching plate provided at the center below the support arm. The lifting cylinder is fixed on the support arm, and the lifting cylinder is connected to the baffle to drive the baffle to lift. The inner attaching plate is close to the board, and the inner attaching plate and the baffle are adjustably connected by two adjusting bolts.

3. A double-station frame-taking and plate-placing machine according to claim 1, characterized in that, The board frame includes a frame with a hollow bottom and several bottom bars for strengthening the frame. The bottom bars are installed at intervals on the bottom of the frame, and several grooves for placing the board are provided on the opposite sides of the frame.

4. A double-station frame-taking and plate-placing machine according to claim 3, characterized in that, It also includes a linear module, a chassis, a jacking cylinder, and clamping plates located below the board frame. The chassis is installed on the slider of the linear module. There are two jacking cylinders, which are respectively installed at both ends of the chassis. There are two clamping plates, which are respectively installed at the output ends of the jacking cylinders. The jacking cylinders are located in the gaps between the bottom bars.

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