Spool take-up device capable of removing lead wire steel wire without shutdown

Abstract

The utility model relates to the technical field of steel wire processing, and discloses a spool take-up device capable of removing a lead steel wire without shutdown, which comprises a spool and a wire jumper disc, the wire jumper disc is mounted on the spool through a screw, a wire jumper needle is mounted on the wire jumper disc in a welding manner, and the top of the wire jumper needle is fixed on the spool. By using the device, non-stop start-up can be realized, a take-up tool of an oil quenching production line is optimized, and the production efficiency is improved. The device can improve the steel wire quality, avoids customer feedback caused by brittle failure of the disc bottom steel wire, and improves the added value of products. According to the device, the jumper needle and the jumper disc are used, so that the lead steel wire is removed without shutdown, and the device is compact in structure, convenient to produce, low in production cost and convenient to use.

Description

Technical Field

[0001] The utility model relates to the field of wire processing, in particular to a spool winding device for removing lead wire without stopping the machine. Background Art

[0002] The conventional winding method for the oil quenching process is to wind the wire in a loose frame. However, with the changes in customer requirements and market demands, spool winding has gradually become a trend. However, there are problems in spool winding, such as the inability to remove the wire at the bottom of the furnace, and the wire at the bottom is prone to brittle fracture, resulting in the inability to meet the requirements of each manufacturer for the oil quenching spool winding method.

[0003] The patent application with the publication number CN105414242A discloses a device for removing waste wire on a spool, which consists of two parts: a wire pay-off machine and a wire winding machine. The wire pay-off machine includes a bracket, a turntable, a bearing, a shaft, and a spool shaft; the wire winding machine consists of a screw, a turntable, a bearing, a pulley, a bracket, a V-belt, a motor, a pulley, and a wire passing die. Place the spool with waste wire through the spool shaft on the turntable of the wire pay-off machine, then wind one end of the waste wire on the spool around the screw of the wire winding machine through the wire passing die. Press the button to start the motor, and drive the screw on the turntable to rotate through the V-belt, so as to wind the waste wire on the spool around the screw. After the waste wire is wound up, press the stop button, and rotate the screw to remove the waste wire.

[0004] The structure of the prior art for removing waste wire is complex and cannot save the operation cost.

[0005] Therefore, a new technical solution is needed to solve the above technical problems. Summary of the Utility Model

[0006] The purpose of the utility model is to provide a spool winding device for removing lead wire without stopping the machine, which is convenient for distinguishing between scrapped wire and qualified wire, and is convenient for removal, ensuring that the spools of the finished product are all qualified wire.

[0007] The technical solution adopted by the utility model is as follows:

[0008] A spool winding device for removing lead wire without stopping the machine includes a spool and a jumper plate. The jumper plate is installed on the spool by screws, and jumper pins are installed on the jumper plate by welding, and the tops of the jumper pins are fixed on the spool.

[0009] By adopting the above structure, the device can remove the lead wire without stopping the machine by setting jumper pins on the spool, ensuring that the spools of the finished product are all qualified wire and the operation is convenient.

[0010] Preferably, a transmission shaft is horizontally arranged in the middle of the spool, and the screw fixes the jumper plate on the transmission shaft, which is located on the side of the spool.

[0011] Preferably, the jumper wire reel is coaxially arranged with the spool and rotates synchronously with the spool.

[0012] Preferably, a retaining ring, a lock washer, and an elastic washer are provided between the screw and the jumper wire reel.

[0013] By adopting the above structure, the jumper wire reel is fastened to the spool and rotates synchronously with the spool. During operation, the device has better stability and is more convenient and safe to operate.

[0014] Preferably, the top of the jumper pin is arc-shaped and extends from the top end of the spool to the lower jumper wire reel.

[0015] By adopting the above structure, when the device is in use, it is convenient for the scrapped steel wire to transition from the spool to the jumper wire reel.

[0016] Preferably, a groove is provided on the outer ring of the interface surface between the jumper wire reel and the spool.

[0017] Preferably, a limiting strip is provided on the side of the spool opposite to the groove, and the limiting strip is clamped in the groove.

[0018] By adopting the above structure, it is ensured that the jumper wire reel rotates synchronously with the spool, which is convenient for the operation and use of the device.

[0019] Compared with the prior art, the present utility model has the following beneficial effects:

[0020] 1. The use of the device of the present utility model can achieve non-stop driving, optimize the wire drawing tooling of the oil quenching production line, and improve production efficiency.

[0021] 2. The use of the device of the present utility model can improve the quality of the steel wire, avoid the brittle fracture of the steel wire at the bottom of the coil causing customer feedback, and increase the added value of the product.

[0022] 3. The device of the present utility model realizes the removal of the lead wire steel wire without stopping the machine through the use of the jumper pin and the jumper wire reel, has a compact structure, is convenient for production, has low production cost, and is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic structural diagram of the present utility model;

[0024] Figure 2 is a schematic structural diagram of the jumper wire reel of the present utility model;

[0025] Figure 3 is a schematic structural diagram of the jumper pin of the present utility model;

[0026] Figure 4 is a schematic structural diagram of the present utility model.

[0027] Wherein: 1. Transmission shaft; 2. Spool; 3. Take-up wire; 4. Jumper needle; 5. Jumper disk; 6. Retaining ring; 7. Lock washer; 8. Screw; 9. Elastic washer; 10. Groove; 11. Limit strip. Detailed implementation manner

[0028] As Figures 1-4 shown, a spool take-up device for removing lead wire without stopping the machine includes a spool 2 and a jumper disk 5. The jumper disk 5 is installed on the spool 2 through screws 8. A jumper needle 4 is installed on the jumper disk 5 by welding, and the top of the jumper needle 4 is fixed on the spool 2. The top of the jumper needle 4 is arc-shaped and extends from the top of the spool 2 to the lower jumper disk 5. The use of the device of the present invention can realize non-stop driving, optimize the take-up tooling of the oil quenching production line, and improve the production efficiency. The use of the device can improve the quality of the wire, avoid the brittle fracture of the wire at the bottom of the coil causing customer feedback, and increase the added value of the product.

[0029] A transmission shaft 1 is horizontally arranged in the middle of the spool 2. The screw 8 fixes the jumper disk 5 on the transmission shaft 1 and is located on the side of the spool 2. The jumper disk 5 and the spool 2 are coaxially arranged and rotate synchronously. A retaining ring 6, a lock washer 7 and an elastic washer 9 are provided between the screw 8 and the jumper disk 5. The jumper disk 5 is fastened to the spool 2 and rotates synchronously with the spool 2. During operation, the device has better stability and is more convenient and safe to operate.

[0030] A groove 10 is provided on the outer ring of the contact surface between the jumper disk 5 and the spool 2. A limit strip 11 is provided on the side of the spool 2 opposite to the groove 10, and the limit strip 11 is clamped in the groove 10. Through the use of the jumper needle 4 and the jumper disk 5, the device can remove the lead wire without stopping the machine, has a compact structure, is convenient for production, and has low production cost and is convenient to use.

[0031] This device is divided into two parts. One is a complete spool 2, and the other part close to it is a self-made jumper disk 5. The jumper disk 5 is used to collect the wire to be scrapped in the furnace. In the initial state, when the stop button is pressed, the wire laying position of the spool 2 take-up machine is at the outermost self-made jumper disk. When the start button is pressed, the complete spool 2 and the self-made jumper disk 5 rotate synchronously. At this time, the wire laying position does not move. When a certain amount of wire to be scrapped in the furnace is collected, as the wire laying swings back, the wire jumps from the self-made jumper disk 5 to the complete spool 2 and starts normal take-up. When unloading, loosen the screw 8, and the complete spool 2 and the self-made jumper disk 5 can be separated smoothly and cut off and removed.

[0032] The above-described embodiments are merely descriptions of the preferred embodiments of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those skilled in the art to the technical solutions of the present invention shall be included within the protection scope determined by the claims of the present invention.

Claims

1. An I-beam reel winding device for removing lead wires without stopping the machine, comprising an I-beam reel and a jumper plate, characterized in that: The jumper panel is installed on the spool by screws. Jumper pins are installed on the jumper panel by welding, and the tops of the jumper pins are fixed to the spool.

2. The pay-off and take-up device for I-shaped spools for removing lead wires without stopping the machine according to claim 1, wherein: A drive shaft is horizontally arranged in the middle of the spool. The screws fix the jumper panel to the drive shaft, which is located on the side of the spool.

3. The take-up device for spools for continuously removing lead wires according to claim 2, wherein: The jumper panel and the spool are coaxially arranged and rotate synchronously.

4. The pay-off and take-up device for I-shaped spools for removing lead wires without stopping the machine according to claim 2, characterized in that: A retaining ring, a lock washer and an elastic washer are provided between the screws and the jumper panel.

5. The take-up device for spools for removing lead wires without stopping the machine according to claim 1, characterized in that: The top of the jumper pin is arc-shaped and extends from the top of the spool to the lower jumper panel.

6. The take-up device for spools for removing lead wires without stopping the machine according to claim 1, wherein: A groove is provided on the outer ring of the contact surface between the jumper panel and the spool.

7. The pay-off reel device for removing the lead wire and steel wire without stopping the machine according to claim 6, characterized in that: A limiting strip is provided on the side of the spool opposite to the groove, and the limiting strip is clamped in the groove.

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