Automatic feeding and discharging device of take-up machine
By designing an automatic loading and unloading device, using a motor to drive the horizontal feeding structure and vertical supporting structure, the problem of manual loading and unloading of photovoltaic line collectors is solved, fully automated production is achieved, efficiency is improved and labor costs are saved.
Patent Information
- Application Number
- CN202422316050.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing photovoltaic line collectors require manual intervention for manual loading and unloading, resulting in low production efficiency and increased labor costs.
An automatic loading and unloading device including a transverse feeding structure, a vertical loading and unloading structure and a conveyor is designed to achieve fully automatic loading and unloading by using motor drive, eliminating manual operation.
It realizes fully automatic loading and unloading of photovoltaic wire collectors, improves production efficiency and saves labor costs.
Smart Images
Figure CN223073675U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic wire manufacturing, in particular to an automatic loading and unloading device for a wire winding machine. Background Art
[0002] In the manufacturing process of photovoltaic wires, the last step is to wind the photovoltaic wires into finished photovoltaic wire reels and then send them to a constant temperature warehouse to avoid oxidation of the photovoltaic wires. Then, a new empty rubber barrel is replaced on the wire winding machine to continue the wire winding operation. However, in the existing photovoltaic wire winding machines, manual intervention is required for manual loading and unloading after each wire winding. Workers manually take the finished products and place them in the warehouse, and then place a new empty rubber barrel on the wire winding machine. This method wastes a lot of time during each loading and unloading process, is time-consuming and laborious, greatly affects the production efficiency of photovoltaic wires, and also increases the labor cost.
[0003] Therefore, how to design and implement a loading and unloading device that can automatically load and unload without manual replacement has become a technical problem to be solved. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an automatic loading and unloading device for a wire winding machine to overcome the defects existing in the above-mentioned prior art.
[0005] The purpose of the utility model can be achieved by the following technical solutions:
[0006] An automatic loading and unloading device for a wire winding machine is used to realize full-automatic loading and unloading of the wire winding machine. The device includes a horizontal feeding structure, a vertical material supporting structure, and a conveyor. The horizontal feeding structure is horizontally arranged below the wire winding machine, and a horizontal sliding rail is arranged thereon. The vertical material supporting structure is arranged on the horizontal sliding rail, and a vertical sliding rail is arranged thereon. A material supporting position is arranged at the top of the vertical material supporting structure. The conveyor is arranged on the side of the wire winding machine. The conveyor includes a bracket. A feeding belt is arranged on the bracket. A material receiving position is arranged at one end of the feeding belt close to the wire winding machine. An empty rubber barrel placing structure is erected on the bracket. An empty rubber barrel releasing position is arranged above the material receiving position of the empty rubber barrel placing structure.
[0007] Furthermore, a first motor for controlling the horizontal movement of the vertical material supporting structure is arranged on the horizontal feeding structure. A second motor for controlling the vertical movement of the vertical material supporting structure is arranged on the vertical material supporting structure. A third motor for controlling the feeding belt and the empty rubber barrel placing structure is arranged on the conveyor.
[0008] Furthermore, the third motor is arranged on the bracket.
[0009] Furthermore, anti-slip standing corners are arranged at the bottom of the bracket.
[0010] Furthermore, the empty glue bucket placement structure is a downward-sloping structure with an inclination angle, and the inclination direction is towards the wire winding machine.
[0011] Compared with the prior art, the present utility model has the following advantages:
[0012] Through the cooperation among the horizontal feeding structure, the vertical material supporting structure and the conveyor, and driven by a motor, the present utility model realizes automatic loading and unloading after the wire winding of the glue bucket for the photovoltaic wire, omits the manual material taking and bucket placing procedures, greatly improves the production efficiency, saves the labor required for this process, makes the machine fully automated, and saves costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic structural diagram provided by the present utility model.
[0014] The reference numerals in the figure are shown as:
[0015] 1. Wire winding machine; 2. Horizontal feeding structure; 3. Vertical material supporting structure; 4. Conveyor; 5. Horizontal slide rail; 6. Vertical slide rail; 7. Material supporting position; 8. Bracket; 9. Feeding belt; 10. Material receiving position; 11. Empty glue bucket placement structure; 12. Empty glue bucket release position; 13. First motor; 14. Second motor; 15. Third motor; 16. Anti-slip standing angle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. Generally, the components of the embodiments of the present utility model described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.
[0017] Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the present utility model to be protected, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0018] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0019] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is customarily placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0020] It should be noted that the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meaning of "a plurality" is two or more, unless otherwise specifically defined.
[0021] In addition, terms such as "horizontal" and "vertical" do not mean that the components are required to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0022] Embodiment
[0023] As Figure 1 shown, an automatic loading and unloading device for a wire winding machine is used to achieve full-automatic loading and unloading after the wire winding machine 1 has completed wire winding, saving time and effort, saving manpower, and improving production efficiency. The device includes a horizontal feeding structure 2, a vertical material supporting structure 3, and a conveyor 4; the horizontal feeding structure 2 is horizontally arranged below the wire winding machine 1, and a horizontal slide rail 5 is provided thereon; the vertical material supporting structure 3 is arranged on the horizontal slide rail 5 and can move horizontally along the horizontal slide rail 5. A vertical slide rail 6 is provided on the vertical material supporting structure 3, which can enable the vertical material supporting structure 3 to move vertically; a material supporting position 7 is provided at the top of the vertical material supporting structure 3, and when it moves vertically to the highest position, it is just located at the lower end position of the wire winding shaft of the wire winding machine 1; the conveyor 4 is arranged on the side of the wire winding machine 1 and is used to take away the filled rubber barrels and provide empty rubber barrels; the conveyor 4 includes a bracket 8, and anti-slip standing corners 16 are provided at the bottom of the bracket 8; a feeding belt 9 is provided on the bracket 8; a material receiving position 10 is provided at one end of the feeding belt 9 close to the wire winding machine 1, and when the vertical material supporting structure 3 descends to the lowest position, the material supporting position 7 is just parallel to the material receiving position 10; an empty rubber barrel placing structure 11 is erected on the bracket 8, and the empty rubber barrel placing structure 11 has an inclination angle, and the inclined direction downward is the direction close to the wire winding machine 1; an empty rubber barrel releasing position 12 is provided above the material receiving position 10 on the empty rubber barrel placing structure 11.
[0024] To provide power, a first motor 13 for controlling the lateral movement of the vertical material supporting structure 3 is provided on the lateral feeding structure 2; a second motor 14 for controlling the vertical movement of the vertical material supporting structure 3 is provided on the vertical material supporting structure 3; a third motor 15 for controlling the feeding belt 9 and the empty rubber bucket placing structure 11 is provided on the conveyor 4; the third motor 15 is arranged on the bracket 8.
[0025] The working principle of the present utility model is as follows:
[0026] 1. First, after the first take-up shaft of the take-up machine 1 finishes taking up the wire, it switches to the second take-up shaft. At this time, the vertical material supporting structure 2 below is pulled by the second motor 14 to raise the material supporting position 7 to the bottom of the first take-up shaft.
[0027] 2. Then, the clamping mechanism cylinder of the first take-up shaft is loosened, and the finished rubber bucket after winding is placed on the material supporting position 7. The second motor 14 pulls the vertical material supporting structure 2 downward to a position parallel to the material receiving position 10.
[0028] 3. The vertical material supporting structure 2 is sent to the material receiving position 10 on the feeding belt 9 by being pulled by the first motor 13 on the lateral feeding structure 2.
[0029] 4. The vertical material supporting structure 2 pours the finished product onto the feeding belt 9. On the basis of the power provided by the third motor 15, the feeding belt 9 sends the finished product of the photovoltaic wire winding to the end, and the finished product is uniformly taken by the worker.
[0030] 5. Then, the vertical material supporting structure 2 rises to the empty rubber bucket release position 12, and the empty rubber bucket placing structure 11 places the empty rubber bucket on the material supporting position 7.
[0031] 6. The vertical material supporting structure 2 returns the empty rubber bucket along the feeding track to the first take-up shaft, and the clamping mechanism of the take-up shaft clamps the empty rubber bucket, and the process is completed.
[0032] The loading and unloading of the second take-up shaft can be carried out by repeating the steps of the first take-up shaft. The worker needs to take away the wound finished product at the end of the feeding belt 9 and supplement the empty rubber bucket to the end of the empty rubber bucket placing structure 11. There is no need for manual loading and unloading, which greatly improves the production efficiency.
[0033] The above has described in detail the preferred specific embodiments of the present utility model. It should be understood that those of ordinary skill in the art can make many modifications and variations according to the concept of the present utility model without creative labor. Therefore, all technical solutions that can be obtained by those skilled in the art in the technical field according to the concept of the present utility model through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the protection scope determined by the claims.
Claims
1. An automatic loading and unloading device for a wire rewinder, which is used to achieve full-automatic loading and unloading of the wire rewinder (1), and is characterized in that, The described device includes a horizontal feeding structure (2), a vertical material supporting structure (3), and a conveyor (4); the horizontal feeding structure (2) is horizontally arranged below the wire coiling machine (1), and a horizontal sliding rail (5) is provided thereon; the vertical material supporting structure (3) is arranged on the horizontal sliding rail (5), and a vertical sliding rail (6) is provided thereon; a material supporting position (7) is arranged at the top of the vertical material supporting structure (3); the conveyor (4) is arranged on the side of the wire coiling machine (1); the conveyor (4) includes a support (8); a feeding belt (9) is provided on the support (8); a material receiving position (10) is arranged at one end of the feeding belt (9) close to the wire coiling machine (1); an empty rubber bucket placing structure (11) is erected on the support (8); an empty rubber bucket releasing position (12) is arranged above the material receiving position (10) of the empty rubber bucket placing structure (11).
2. The automatic loading and unloading device for a wire rewinder according to claim 1, characterized in that, A first motor (13) for controlling the horizontal movement of the vertical material supporting structure (3) is provided on the horizontal feeding structure (2); a second motor (14) for controlling the vertical movement of the vertical material supporting structure (3) is provided on the vertical material supporting structure (3); a third motor (15) for controlling the feeding belt (9) and the empty rubber bucket placing structure (11) is provided on the conveyor (4).
3. The automatic loading and unloading device of a wire take-up machine according to claim 2, characterized in that, The third motor (15) is arranged on the support (8).
4. The automatic loading and unloading device of a wire rewinder according to claim 1, characterized in that, Anti-slip standing corners (16) are arranged at the bottom of the support (8).
5. The automatic loading and unloading device for a wire take-up machine according to claim 1, wherein, The empty rubber bucket placing structure (11) is a structure inclined downward with an inclination angle, and the inclined direction is towards the wire coiling machine (1).