Maintenance trolley with side wall scabbling function

By installing a chisel and dust removal system on the maintenance trolley, the problems of poor joint force and environmental pollution of new and old concrete surfaces in tunnel construction are solved, and efficient and safe chiseling construction is achieved.

CN223075559UActive Publication Date: 2025-07-08HUNAN WUXIN INTELLIGENT EQUIPMENT GROUP CO LTD
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Patent Information

Application Number
CN202422358936.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-08
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

During tunnel construction, when pouring concrete of the gutter cable trough, the joint force of the new and old concrete surfaces is poor, the existing chiseling operation efficiency is low, the labor intensity is high, and the environment is harsh, which endangers occupational health.

Method used

A maintenance trolley with side wall chiseling function is designed. Combined with the time characteristics of the chiseling machine and maintenance operation, the chiseling machine is mounted on the maintenance trolley and equipped with a dust removal system to improve the convenience and safety of chiseling construction.

Benefits of technology

It improves the convenience of tunnel maintenance and chiseling construction, reduces labor intensity and environmental pollution, and is suitable for large-scale engineering applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a maintenance trolley with a side wall scabbling function. The maintenance trolley comprises a main body framework, a walking system, a scabbling machine and a plurality of working platforms, the walking system is arranged at the bottom of the main body framework, the operation platforms are arranged on the top and two sides of the main body framework, the multiple operation platforms are distributed at intervals in the vertical direction on the side portion of the main body framework, and every two adjacent operation platforms are connected through a crawling ladder; part or all of the operation platforms are provided with bush hammer placement stations, and bush hammers are arranged on the bush hammer placement stations. Or the bush hammer is hung at the bottom of the operation platform on the lowermost layer of the side part of the main body framework. The chiseling machine is applied to the field of tunnel maintenance operation, and the chiseling machine is carried on the maintenance trolley by utilizing the characteristic that the time of tunnel chiseling operation and maintenance operation is between the time of secondary lining forming and the time of ditch cable trough, so that the maintenance trolley has the functions of maintenance and chiseling; therefore, the functionality of the maintenance trolley and the convenience of tunnel maintenance and chiseling construction are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel maintenance operations, and particularly relates to a maintenance trolley with a side wall roughening function. Background Technique

[0002] At present, in the domestic tunnel construction technology, the concrete pouring and forming technology of the drainage ditch and cable trough is carried out after the tunnel invert and the tunnel surface are poured and formed. When pouring the concrete of the drainage ditch and cable trough, there will be a problem of poor bite force with the previously solidified invert and tunnel concrete surface. In order to strengthen the bite force of the new and old concrete surfaces, it is necessary to roughen the old concrete surface to expose the new concrete. Most of the existing solutions adopt manual operation with impact drills, and the actual forming effect cannot reach the new concrete surface exposure ratio required by the specifications. In addition to the poor effect, there are also problems of low efficiency and high labor intensity in manual operation. Based on the working conditions of the roughening operation, the site is often filled with flying dust, making the working environment extremely bad and greatly endangering the occupational health of the operators. Content of the Utility Model

[0003] Aiming at the above deficiencies in the prior art, the utility model provides a maintenance trolley with a side wall roughening function, which can effectively improve the functionality of the maintenance trolley and the convenience of tunnel maintenance and roughening construction.

[0004] To achieve the above object, the utility model provides a maintenance trolley with a side wall roughening function, which includes a main body framework, a traveling system, a roughening machine and a plurality of operation platforms;

[0005] The traveling system is arranged at the bottom of the main body framework, the operation platforms are arranged at the top and both sides of the main body framework, on the side of the main body framework, a plurality of the operation platforms are distributed at intervals in the vertical direction, and two adjacent operation platforms are connected by a ladder;

[0006] Roughening machine placement stations are arranged on some or all of the operation platforms and / or on the main body framework, and the roughening machine is placed on the roughening machine placement stations; or the roughening machine is suspended at the bottom of the lowest-layer operation platform on the side of the main body framework.

[0007] In one embodiment, the maintenance trolley further includes a maintenance spraying system and a dust removal pipe, and the maintenance spraying system is arranged on the main body framework and / or the operation platforms;

[0008] The first end of the dust removal pipe is communicated with the pipeline of the maintenance spraying system, and the second end of the dust removal pipe extends to the side of the main body framework.

[0009] In one embodiment, a dust removal control valve is arranged on the dust removal pipe to control the on-off of the dust removal pipe.

[0010] In one embodiment, the second end of the dust removal pipe is a flexible hose structure that can move.

[0011] In one embodiment, when the scarifier is placed on the scarifier placement station, a movable locking structure is provided on the scarifier placement station for locking the scarifier on the scarifier placement station.

[0012] In one embodiment, when the scarifier is suspended under the bottom of the working platform at the lowermost layer on the side of the main body framework, a hoist is provided corresponding to the bottom of the working platform, and the scarifier is fixedly connected to the end of the rope of the hoist.

[0013] In one embodiment, a placement groove capable of placing a scarifier is provided on the upright column or the bottom beam of the main body framework.

[0014] Compared with the prior art, the utility model has the following beneficial technical effects:

[0015] By taking advantage of the fact that the tunneling scarifying operation and the maintenance operation are both between the formation of the secondary lining and the concrete pouring and forming of the drainage ditch and cable trench, the scarifier is carried on the maintenance trolley, so that the maintenance trolley combines the functions of maintenance and scarifying, thereby improving the functionality of the maintenance trolley and the convenience of tunnel maintenance and scarifying construction.

[0016] The maintenance trolley of the utility model can be directly processed on the basis of the existing maintenance trolley, with a simple configuration and easy development, thus being able to greatly reduce the manufacturing cost and being beneficial to realizing large-scale engineering applications. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0018] Figure 1 It is the front view of the maintenance trolley in one embodiment of the present utility model;

[0019] Figure 2 It is the side view of the maintenance trolley in one embodiment of the present utility model;

[0020] Figure 3 It is the partial front view of the maintenance trolley in one embodiment of the present utility model;

[0021] Figure 4This is a partial side view of the curing trolley in an embodiment of the present utility model in one implementation manner;

[0022] Figure 5 This is a partial front view of the curing trolley in an embodiment of the present utility model in the second implementation manner;

[0023] Figure 6 This is a partial front view of the curing trolley in an embodiment of the present utility model in the third implementation manner.

[0024] Reference numerals in the drawings: main body frame 1, traveling system 2, working platform 3, ladder 4, scarifier 5, rope 6, winch 7, first track 8, second track 9, sliding trolley 10, curing spray system 11, dust removal pipe 12.

[0025] The realization of the object, functional features and advantages of the present utility model will be further described in conjunction with the embodiments with reference to the accompanying drawings. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.

[0027] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0028] In addition, the descriptions such as "first" and "second" in the present utility model are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically and clearly defined.

[0029] In the present utility model, unless otherwise clearly defined and limited, terms such as "connection" and "fixation" shall be understood in a broad sense. For example, "fixation" may be a fixed connection, a detachable connection, or an integral one; it may be a mechanical connection, an electrical connection, a physical connection, or a wireless communication connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0030] In addition, the technical solutions between various embodiments of the present utility model can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.

[0031] As Figure 1 , Figure 2 shown in the figure, a curing trolley with the function of sidewall roughening disclosed in this embodiment mainly includes a main body framework 1, a traveling system 2, a curing spraying system 11, a roughening machine 5 and a plurality of operation platforms 3.

[0032] The traveling system 2 is arranged at the bottom of the main body framework 1, the operation platforms 3 are arranged at the top and both sides of the main body framework 1, and on the side of the main body framework 1, two or more operation platforms 3 are distributed at intervals in the vertical direction, and adjacent operation platforms 3 are connected by a ladder 4. The curing spraying system 11 is arranged on the main body framework 1 and / or the operation platforms 3. Among them, the main body framework 1, the operation platforms 3, the ladder 4, the curing spraying system 11 and the traveling system 2 together constitute the basic functional part of the curing trolley, and its specific implementation structure and assembly form are the same as those of the existing conventional curing trolley, so this embodiment will not elaborate on it anymore. The roughening machine 5 adopts a common model on the market, and this embodiment will not elaborate on it either.

[0033] The roughening machine 5 is arranged on the main body framework 1 and / or the operation platforms 3. By taking advantage of the fact that the tunneling roughening operation and the curing operation are both between the formation of the secondary lining and the casting of the concrete for the drainage channel and cable trench, the roughening machine 5 is mounted on the curing trolley, so that the curing trolley combines the functions of curing and roughening, thereby improving the functionality of the curing trolley and the convenience of tunnel curing and roughening construction.

[0034] In this embodiment, there are two implementation methods for installing the roughening machine 5 on the curing trolley.

[0035] In the first installation implementation mode of the haircutting machine 5, a haircutting machine placement station is provided on part or all of the working platforms 3 and / or the main frame 1, and the haircutting machine 5 is placed on the haircutting machine placement station. There can be one or more haircutting machines 5, and the number of haircutting machine placement stations is the same as the number of haircutting machines 5. Or in order to save costs, the number of haircutting machine placement stations can be more than the haircutting machines 5, for example, only one haircutting machine 5 is carried on the maintenance trolley, and a haircutting machine placement station is arranged on each working platform 3 and the column of the main frame 1, and the staff can freely choose to place the haircutting machine 5 on a haircutting machine placement station for easy access during work.

[0036] To be more specific, the placement station of the haircutting machine is set on the working platform 3 and the main frame 1 at a position that will not interfere with other equipment on the maintenance trolley and will not hinder the walking of the staff. For example, a box with an open top is arranged at the corner of the working platform 3 as the placement station of the haircutting machine, or a plurality of steel bars are welded at the corner of the working platform 3 to form a fence, so that the fence cooperates with the side guard frame of the working platform 3 to form a placement groove, which can also be used as the placement station of the haircutting machine; a box or a placement groove can also be welded on the corner column of the main frame 1 as the placement station of the haircutting machine.

[0037] Preferably, a movable locking structure is provided on the placement station of the haircutting machine to lock the haircutting machine 5 on the placement station of the haircutting machine. For example, when the placement station of the haircutting machine is a box body arranged at the corner of the working platform 3 or the corner column of the main frame 1, the locking structure can be directly set as a box cover. Or when the placement station of the haircutting machine is a placement groove surrounded by steel bars, the locking structure can be set as a groove cover hinged on the top of the placement groove.

[0038] Under the first installation implementation mode of the hair cutting machine 5, when the maintenance trolley performs maintenance work, the hair cutting machine 5 is locked on the hair cutting machine placement station. When the maintenance trolley needs to perform hair cutting work, the staff member takes out the hair cutting machine 5 from the hair cutting machine placement station and holds the hair cutting machine 5 to perform hair cutting work.

[0039] In the second installation embodiment of the hair cutting machine 5, the hair cutting machine 5 is suspended at the bottom of the lowest working platform 3 on the side of the main frame 1 by a rope 6, for example Figure 1 , Figure 2 During the roughening construction, the worker can hold the suspended roughening machine 5 to complete the roughening operation on the old concrete surface without having to lift the roughening machine 5, thereby reducing the labor intensity of the worker. Among them, at least one roughening machine 5 can be suspended at the bottom of the working platform 3 on one side of the main frame 1, or at least one roughening machine 5 can be suspended at the bottom of the working platform 3 on both sides of the main frame 1.

[0040] Preferably, a winch 7 can be arranged at the bottom of the working platform 3 where the scarifier 5 is suspended. The scarifier 5 is fixedly connected to the end of the rope 6 of the winch 7. By means of the winch 7, the length of the rope 6 between the scarifier 5 and the bottom of the working platform 3 can be adjusted, enabling the staff to change the working position of the scarifier 5 within a certain range and improving the convenience of scarifying operations. Further preferably, an installation groove can also be welded on the column of the main body framework 1. When scarifying operations are not required, the scarifier 5 can be placed in the installation groove to prevent the rope 6 of the winch 7 from being always in a taut state.

[0041] In the specific implementation process, a first track 8 can be arranged at the bottom of the working platform 3 at the lowermost layer on the side of the main body framework 1, and the first track 8 can be made parallel to the traveling direction of the traveling system 2. Then, the winch 7 is slidably connected to the first track 8 through a sliding trolley 10, for example Figure 3 、 Figure 4 as shown. In this way, the scarifying operation for the entire longitudinal direction of the maintenance trolley can be achieved by one scarifier 5. Among them, the first track 8 can be composed of multiple track segments that are slidably fitted together.

[0042] Alternatively, a second track 9 can be arranged at the bottom of the working platform 3 at the lowermost layer on the side of the main body framework 1, and the second track 9 can be made perpendicular to the traveling direction of the traveling system 2. Then, the winch 7 is slidably connected to the second track 9 through a sliding trolley 10. In this way, for large-section tunnels, the lateral working range of the scarifier 5 is larger, making the maintenance trolley have better versatility. Among them, the second track 9 can be composed of multiple track segments that are slidably fitted together.

[0043] More preferably, a first track 8 and a second track 9 can be arranged at the bottom of the working platform 3 at the lowermost layer on the side of the main body framework 1, with the first track 8 being parallel to the traveling direction of the traveling system 2 and the second track 9 being perpendicular to the traveling direction of the traveling system 2. At the same time, the second track 9 is slidably connected to the first track 8 through a sliding trolley 10, and then the winch 7 is slidably connected to the second track 9 through a sliding trolley 10. Or, the first track 8 is slidably connected to the second track 9 through a sliding trolley 10, and then the winch 7 is slidably connected to the first track 8 through a sliding trolley 10, for example Figure 5 as shown. In this way, both the scarifying operation for the entire longitudinal direction of the maintenance trolley can be achieved by one scarifier 5 and the versatility of the maintenance trolley can be improved. Among them, both the first track 8 and the second track 9 can be composed of multiple track segments that are slidably fitted together, for example Figure 6 as shown.

[0044] Since the dust generated during the scarifying operation can lead to an extremely poor working environment and endanger the health of the operators. Considering that the maintenance trolley is equipped with a maintenance spraying system 11, therefore, preferably in this embodiment, at least one dust removal pipe 12 is provided on the maintenance trolley. The first end of the dust removal pipe 12 is connected to the pipeline of the maintenance spraying system 11 through a tee, and the second end of the dust removal pipe 12 extends to the side of the main body frame 1. Before or during the scarifying operation, the working surface is wetted with water by using the dust removal pipe 12, so as to effectively reduce the generation of dust.

[0045] Further preferably, the second end of the dust removal pipe 12 is a flexible hose structure, and a dust removal control valve is provided on the dust removal pipe 12. So that the staff can adjust the water spraying direction of the dust removal pipe 12 according to the needs, and at the same time control whether to carry out water spraying dust removal through the dust removal control valve. Among them, the dust removal control valve is arranged at a position close to the first end of the dust removal pipe 12, and a hand valve or a solenoid valve can be specifically adopted. In the specific implementation process, hooks or movable clamps can be arranged on the columns of the main body frame 1, so as to fix the second end of the dust removal pipe 12 when the dust removal pipe 12 is not in use, and avoid damage to the dust removal pipe 12 caused by dragging the dust removal pipe 12 during the movement of the maintenance trolley.

[0046] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structural transformation made by using the content of the specification and drawings of the present invention under the inventive concept of the present invention, or direct / indirect application in other related technical fields are all included in the patent protection scope of the present invention.

Claims

1. A maintenance trolley with the function of chiseling the side wall, characterized in that It includes a main body framework, a walking system, a scarifier, and multiple working platforms; The walking system is arranged at the bottom of the main body framework, and the working platforms are arranged at the top and both sides of the main body framework. On the side of the main body framework, multiple working platforms are distributed at intervals in the vertical direction, and adjacent two working platforms are connected by a ladder; Scarifier installation stations are provided on some or all of the working platforms and / or on the main body framework, and the scarifier is placed on the scarifier installation stations; or the scarifier is suspended at the bottom of the lowermost working platform on the side of the main body framework.

2. The curing trolley with the function of chiseling the side wall according to claim 1, wherein, It further includes a curing spray system and a dust removal pipe, and the curing spray system is arranged on the main body framework and / or the working platforms; The first end of the dust removal pipe is communicated with the pipeline of the curing spray system, and the second end of the dust removal pipe extends to the side of the main body framework.

3. The curing trolley with the function of chiseling the side wall as claimed in claim 2, wherein, A dust removal control valve is provided on the dust removal pipe for controlling the on-off of the dust removal pipe.

4. The curing trolley with the function of chiseling the side wall according to claim 2 or 3, characterized in that, The second end of the dust removal pipe is a movable hose structure.

5. The curing trolley with the function of chiseling the side wall according to claim 1 or 2 or 3, characterized in that, When the scarifier is placed on the scarifier installation station, a movable locking structure is provided on the scarifier installation station for locking the scarifier on the scarifier installation station.

6. The curing trolley with the function of chiseling the side wall according to claim 1 or 2 or 3, characterized in that, When the scarifier is suspended at the bottom of the lowermost working platform on the side of the main body framework, a winch is provided corresponding to the bottom of the working platform, and the scarifier is fixedly connected to the end of the rope of the winch.

7. The curing trolley with the function of roughening the side wall according to claim 6, characterized in that, An installation groove capable of placing a scarifier is provided on the column or bottom beam of the main body framework.