Front protective plate of slurry pump
By setting a buffer and reinforcement layer inside the front guard plate of the slurry pump and combining with the support structure, the problem of easy damage to the front guard plate of the slurry pump in high-speed fluid is solved, achieving higher durability and stability.
Patent Information
- Application Number
- CN202422303673.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-21
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-21
AI Technical Summary
The front guard plate of the slurry pump is prone to cracks or damage when treating high-speed fluids containing solid particles, which affects normal use.
A slurry pump front guard plate is designed, with a buffer structure inside, including a first buffer layer, a reinforcement layer and a second buffer layer, filled with elastic material, equipped with a reinforcement layer and a support column, and a protective liner and a connecting plate outside, and a multi-layer buffer and support structure are used to disperse and absorb impact forces.
It effectively reduces the impact of impact force on the main board body, improves the durability and stability of the front guard plate of the slurry pump, extends the service life, and prevents surface cracks and damage.
Smart Images
Figure CN223075805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of front guards, and specifically, to a front guard of a slurry pump. Background Art
[0002] The front guard of a slurry pump usually refers to the guard installed in front of the impeller of the slurry pump, which is used to protect the impeller from the influence of solid particle wear.
[0003] However, it is found in the use process that when the front guard of the slurry pump processes high-speed fluid containing solid particles, the front guard of the slurry pump may face strong impacts, which easily causes cracks or even breakage on the surface of the front guard of the slurry pump, affecting the normal conveying capacity of the slurry pump and even possibly causing the slurry pump to be unable to be used normally. Summary of the Utility Model
[0004] The utility model provides a front guard of a slurry pump, which solves the problem that the front guard in the related technology is prone to cracks or even breakage.
[0005] The technical solution of the utility model is as follows:
[0006] A front guard of a slurry pump, including a main board body, a buffer structure is arranged inside the main board body, the buffer structure includes a first buffer layer, a strengthening layer, and a second buffer layer, the strengthening layer is located between the first buffer layer and the second buffer layer, and elastic materials are filled in both the first buffer layer and the second buffer layer.
[0007] Further, an auxiliary skeleton is arranged outside the main board body, a protection lining board and a connecting board are arranged on the auxiliary skeleton, the protection lining board is fixedly connected to one end of the auxiliary skeleton close to the first buffer layer, and the connecting board is fixedly connected to one end of the auxiliary skeleton close to the second buffer layer.
[0008] Further, the strengthening layer includes a plurality of strengthening bodies, both ends of each strengthening body are respectively fixedly connected to the first buffer layer and the second buffer layer, and each strengthening body is a triangular structure.
[0009] Further, the projection planes of adjacent strengthening bodies on the vertical horizontal plane are staggered with each other.
[0010] Further, the total height of the first buffer layer and the second buffer layer is less than the height of the strengthening layer.
[0011] Further, a plurality of support columns are arranged in the second buffer layer, and both ends of each support column are respectively fixedly connected to one end of the second buffer layer close to the strengthening layer and one end of the second buffer layer far from the strengthening layer.
[0012] Further, the support column includes an upper column body, a lower column body, and an elastic member. Both the upper column body and the lower column body are annular structures. The upper column body is slidably connected to the lower column body and they are coaxially arranged. The elastic member is located at the central position between the upper column body and the lower column body.
[0013] Further, a wear-resistant coating is provided on the protective lining plate.
[0014] The working principle and beneficial effects of the present utility model are as follows:
[0015] 1. A buffer structure is provided inside the main board body of the present utility model. The buffer structure includes a first buffer layer and a second buffer layer. Both the first buffer layer and the second buffer layer are filled with elastic materials. When solid particles impact the main board body and transmit the impact force to the inside of the main board body, the impact force will cause the elastic materials to undergo elastic deformation, converting a part of the energy into deformation energy, thereby playing a role in absorbing the impact force and reducing the impact received by the main board body. Moreover, through the mutual cooperation of the first buffer layer and the second buffer layer, the function of multi-layer protection is also achieved, enabling the main board body to obtain more comprehensive protection when being impacted and avoiding damage to the main board body.
[0016] 2. A reinforcement layer is further provided between the first buffer layer and the second buffer layer of the present utility model. The reinforcement layer provides additional support and protection for the first buffer layer or the second buffer layer, making the first buffer layer or the second buffer layer more stable and durable when being impacted and vibrated, and fully ensuring the overall strength and toughness of the main board body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0018] Figure 1 is a schematic structural diagram of Embodiment 1 or Embodiment 2;
[0019] Figure 2 is a schematic diagram of the internal structure of Embodiment 2;
[0020] Figure 3 is Figure 2 a partial enlarged view of A in
[0021] Figure 4 is a schematic diagram of the internal structure of Embodiment 1;
[0022] Figure 5 is Figure 4 a partial enlarged view of B in
[0023] In the figure:
[0024] 1. Main board body; 2. Buffer structure; 21. First buffer layer; 22. Reinforcement layer; 221. Reinforcement body; 23. Second buffer layer; 3. Auxiliary skeleton; 4. Protection lining plate; 5. Connecting plate; 6. Support column; 61. Upper column body; 62. Lower column body; 63. Elastic member; 7. Wear-resistant coating. Detailed implementation manners
[0025] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
[0026] Embodiment 1
[0027] As Figure 1 、 Figure 4 shown, in this embodiment, a front guard plate of a slurry pump is proposed, which mainly includes a main board body 1. A buffer structure 2 is provided inside the main board body 1. The buffer structure 2 includes a first buffer layer 21, a reinforcement layer 22, and a second buffer layer 23. Elastic materials are filled in both the first buffer layer 21 and the second buffer layer 23. The elastic material in this embodiment is preferably an elastic material with a long service life such as fluororubber to fully ensure the service life of this embodiment; with the elasticity of the elastic material, when solid particles impact this embodiment and transfer the impact force to the first buffer layer 21 or the second buffer layer 23, the elastic material will be quickly deformed under the action of the impact force. In this elastic deformation process, the impact force on the transmission of other components or structures can be effectively reduced, thus playing a role in vibration damping and impact resistance; moreover, during the elastic deformation process, the external impact force will be dispersed to other surfaces or interiors as the elastic material deforms, and by expanding the action range of the force, the local force on this embodiment can be reduced; at the same time, the elastic material has good resilience and can quickly return to its original state after deformation, so as to ensure that the first buffer layer 21 and the second buffer layer 23 in this embodiment can be impacted multiple times without losing their buffer effect and ensure the service life of this embodiment.
[0028] Moreover, through the mutual cooperation of the first buffer layer 21 and the second buffer layer 23 in this embodiment, the effect of multiple protections is achieved, so that when this embodiment is subjected to impacts, the impact force can be buffered layer by layer, providing more comprehensive protection for this embodiment.
[0029] The strengthening layer 22 is located between the first buffer layer 21 and the second buffer layer 23. Through the combination of the three, the impact force is reduced by the buffer layer, and the strengthening layer 22 provides additional support for the first buffer layer 21 or the second buffer layer 23, providing sufficient toughness and strength for the main board body 1, thereby ensuring that the first buffer layer 21 or the second buffer layer 23 can be more stable and durable when subjected to long-term impact or vibration.
[0030] An auxiliary frame 3 is provided outside the main body 1, and a protective lining 4 and a connecting plate 5 are provided on the auxiliary frame 3. The protective lining 4 is fixedly connected to one end of the auxiliary frame 3 close to the first buffer layer 21, that is, the direct contact between the main body 1 and the medium such as solid particles is reduced by the protective lining 4, so as to prevent the main body 1 from being damaged by the impact of solid particles from occurring at the root, thereby extending the service life of this embodiment; the connecting plate 5 is fixedly connected to one end of the auxiliary frame 3 close to the second buffer layer 23. The existence of the connecting plate 5 itself is to balance the force of the auxiliary frame 3 as a whole on the main body 1, so as to facilitate the main body 1 to follow the slurry pump to work and ensure the stability of the operation of this embodiment. However, since the existence of the connecting plate 5 is likely to block the connecting hole of the main body 1 itself, the connecting hole design on the main body 1 can be cancelled, and the connecting hole can be designed at the corresponding position of the connecting plate 5 instead, which not only further improves the stability of the overall structure of the main body 1, but also facilitates the installation of this embodiment in the slurry pump, killing two birds with one stone.
[0031] Meanwhile, a wear-resistant coating 7 is provided on the protective lining 4 to reduce the damage caused by friction, wear, corrosion and the like caused by contact between the protective lining 4 and the material, thereby extending the service life of the protective lining 4.
[0032] like Figures 4 to 5 As shown, the reinforcement layer 22 in this embodiment includes a plurality of reinforcement bodies 221, and both ends of each reinforcement body 221 are respectively fixedly connected to the first buffer layer 21 and the second buffer layer 23, and each reinforcement body 221 is a triangular structure, that is, with the help of the good stability and rigidity of the triangle, it can effectively resist the impact force from the outside, so that the reinforcement layer 22 is not easy to be deformed and damaged when subjected to force, and the overall structure is more stable, which fully guarantees the strength of the overall structure of the reinforcement layer 22.
[0033] Furthermore, the projection surfaces of adjacent reinforcing bodies 221 on the vertical horizontal plane are staggered with each other, making full use of the internal space of the reinforcing layer 22, so that there are as many triangular structures as possible in the reinforcing layer 22 to ensure space utilization; and due to the staggered design of each reinforcing body 221, the force transmitted to the reinforcing layer 22 can be effectively dispersed, avoiding stress concentration in the reinforcing layer 22 under the action of external force, and fully ensuring the seismic resistance of the overall structure of the reinforcing layer 22.
[0034] The total height of the first buffer layer 21 and the second buffer layer 23 is less than the height of the reinforcement layer 22. That is, the reinforcement layer 22 occupies a relatively large proportion in the buffer structure 2. Compared with the situation where the reinforcement layer 22 occupies a small proportion, the overall stiffness and strength of the buffer structure 2 have been significantly improved, thereby enhancing the anti-extrusion and anti-impact performance of the entire main board body 1, making it more stable and reliable when bearing external forces.
[0035] Meanwhile, a number of support columns 6 are provided in the second buffer layer 23. Both ends of each support column 6 are fixedly connected to one end of the second buffer layer 23 close to the reinforcement layer 22 and one end of the second buffer layer 23 far from the reinforcement layer 22 respectively. The existence of each support column 6 enables the first buffer layer 21 and the reinforcement layer 22 to not only rely on the elastic forces of the outer shell of the main board body 1 and the second buffer layer 23 to maintain the stability of the overall structure, but also enables the first buffer layer 21 and the reinforcement layer 22 to obtain more direct and effective support points, avoiding the second buffer layer 23 and the reinforcement layer 22 from sagging and deforming downward during long-term operation, and ensuring the stability and reliability of the overall structure of this embodiment.
[0036] Embodiment 2
[0037] As Figures 2 to 3 shown, based on the same concept as the above Embodiment 1, this embodiment also proposes that: the support column 6 includes an upper column body 61, a lower column body 62, and an elastic member 63. Both the upper column body 61 and the lower column body 62 are annular structures. The upper column body 61 and the lower column body 62 are slidably connected and coaxially arranged. When the support column 6 is stressed, it can move by virtue of the force, thereby converting the impact energy into moving potential energy to achieve the purpose of absorbing the impact energy, thus avoiding the second buffer layer 23 and the reinforcement layer 22 from sagging and deforming downward. The elastic member 63 is located at the central position of the upper column body 61 and the lower column body 62. When the upper column body 61 moves, the elastic member 63 will also be stressed and deformed. Furthermore, through the deformation and recovery of the elastic member 63, the force that drives the second buffer layer 23 and the reinforcement layer to sag and deform is absorbed and dispersed, preventing the support column 6 from being broken under stress, ensuring the overall strength of the support column 6, and there should be a certain distance between the elastic material filling the second buffer layer 23 and the support column 6 to avoid the upper column body 61 squeezing the elastic material during movement, resulting in jamming of the upper column body 61.
[0038] The elastic member 63 in this embodiment is preferably an elastic element such as a compression spring with good anti-fatigue performance to ensure the service life of this embodiment.
[0039] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A front guard plate of a slurry pump, comprising a main board body (1), characterized in that, Inside the main board body (1), a buffer structure (2) is provided. The buffer structure (2) includes a first buffer layer (21), a reinforcement layer (22), and a second buffer layer (23). The reinforcement layer (22) is located between the first buffer layer (21) and the second buffer layer (23). Elastic materials are filled in both the first buffer layer (21) and the second buffer layer (23).
2. The front guard plate of the slurry pump according to claim 1, wherein An auxiliary skeleton (3) is provided outside the main board body (1). A protective lining plate (4) and a connecting plate (5) are provided on the auxiliary skeleton (3). The protective lining plate (4) is fixedly connected to one end of the auxiliary skeleton (3) close to the first buffer layer (21), and the connecting plate (5) is fixedly connected to one end of the auxiliary skeleton (3) close to the second buffer layer (23).
3. The front guard plate of the slurry pump according to claim 1 or 2, characterized in that, The reinforcement layer (22) includes a number of reinforcement bodies (221). Both ends of each reinforcement body (221) are respectively fixedly connected to the first buffer layer (21) and the second buffer layer (23). Each reinforcement body (221) is a triangular structure.
4. The front guard plate of the slurry pump according to claim 3, wherein, The projection planes of adjacent reinforcement bodies (221) on a vertical horizontal plane intersect with each other.
5. The front guard plate of the slurry pump according to claim 4, characterized in that, The total height of the first buffer layer (21) and the second buffer layer (23) is less than the height of the reinforcement layer (22).
6. The front guard plate of the slurry pump according to claim 5, wherein, A number of support columns (6) are provided in the second buffer layer (23). Both ends of each support column (6) are respectively fixedly connected to one end of the second buffer layer (23) close to the reinforcement layer (22) and one end of the second buffer layer (23) far from the reinforcement layer (22).
7. The front guard of the slurry pump according to claim 6, characterized in that The support column (6) includes an upper column body (61), a lower column body (62), and an elastic member (63). Both the upper column body (61) and the lower column body (62) are annular structures. The upper column body (61) and the lower column body (62) are slidably connected and coaxially arranged. The elastic member (63) is located at the central position of the upper column body (61) and the lower column body (62).
8. The front guard plate of the slurry pump according to claim 2, characterized in that, A wear-resistant coating (7) is provided on the protective lining plate (4).