Continuous real-time steam quality tester

Abstract

The utility model discloses a continuous real-time steam quality tester which comprises a threaded rod, a steam power assembly, a swing assembly and a clamping assembly, the top of the threaded rod is fixedly installed on the steam power assembly, the swing assembly is fixedly installed on the steam power assembly, and the clamping assembly is fixedly installed on the swing assembly. Steam enters the steam pipe and pushes the piston plate and the extension plate to extend out, the extension plate drives the swing gear to move in the guide groove, in the displacement process, the swing gear passes through the first tooth set and the second tooth set, the swing gear swings left and right, and the swing gear drives the swing rod to swing left and right. The swing rod swings left and right to drive the Dewar flask to swing left and right, shaking of the Dewar flask can help to mix steam or liquid samples in the flask, uniform component distribution during sampling is ensured, and shaking can promote consistency of temperature in the flask and reduce local temperature difference.

Description

Technical Field

[0001] The utility model relates to the technical field of steam quality testers, in particular to a continuous real-time steam quality tester. Background Art

[0002] In modern industrial production, steam, as an important heat energy carrier and power source, its quality directly affects production efficiency and product quality. Therefore, accurately and efficiently testing steam quality has become a key link in ensuring production safety and improving economic benefits. As the core equipment to achieve this goal, the performance of the steam quality tester is directly related to the reliability and accuracy of the test results. However, in the existing design of steam quality testers, especially in the part using Dewar flasks as sample containers, there are some technical bottlenecks that limit the test efficiency and the accuracy of the results, mainly reflected in the following aspects:

[0003] The uniformity problem of the sample is one of the important factors affecting the test accuracy. After collecting the steam sample, if the inside of the Dewar flask is not shaken sufficiently in the traditional steam quality tester, it is easy to cause the non-uniform spatial distribution of the sample components. This non-uniformity not only stems from the phase change during the natural cooling process of the steam, but also is closely related to the Dewar flask structure and the sampling method. The non-uniformity of the sample will directly lead to deviations in the test results and it is difficult to truly reflect the actual quality status of the entire steam system.

[0004] The non-uniformity of temperature control is another technical problem that cannot be ignored. As a heat-insulating container, the Dewar flask is designed to maintain a constant temperature of the sample for a long time. However, a Dewar flask lacking an effective shaking mechanism often forms a temperature gradient inside, especially more significant in large-capacity or complex-shaped Dewar flasks. This temperature difference will further exacerbate the non-uniform distribution of the sample components, and may also cause changes in the reaction rates of certain chemical reactions, affecting the comparability and repeatability of the test data.

[0005] The prolongation of the phase change process is a direct manifestation of the low efficiency of sample processing. Inside the Dewar flask that has not been shaken sufficiently, the process of steam converting to liquid may become slow due to locally low temperature or unstable gas-liquid interface. This not only delays the test process, but may also cause the aggregation of some insoluble impurities during the steam condensation process, further affecting the accuracy of the test results.

[0006] The problem of gas solubility is also a factor restricting the test efficiency. Under certain specific test requirements, such as analyzing trace gas components in steam, the rapid and sufficient dissolution of gas in liquid is a prerequisite for obtaining accurate data. Inside the Dewar flask lacking effective shaking, the exchange efficiency between gas and liquid is low, and it is difficult to ensure that all gas components can dissolve according to the actual ratio, thus affecting the comprehensive evaluation of steam quality.

[0007] The existence of the wall attachment effect cannot be underestimated either. When steam condenses or the sample accumulates on the wall of the Dewar flask, it not only reduces the amount of the sample for effective testing, but may also cause inconsistencies in the composition between the wall and the internal solution. Such inconsistencies will be directly reflected in the final test data, resulting in distorted analysis results.

[0008] Problems such as poor sample uniformity, uneven temperature, prolonged phase change process, low gas dissolution efficiency, and wall attachment effect caused by the non-shaking of the Dewar flask in existing steam quality testers have become important obstacles restricting the progress of steam quality detection technology.

[0009] Therefore, how to provide a continuous real-time steam quality tester is an urgent problem for those skilled in the art. Utility Model Content

[0010] An object of the present utility model is to provide a continuous real-time steam quality tester. In the present utility model, steam enters the steam pipe, and the piston plate and the extension plate are pushed out by the steam. The extension plate drives the displacement in the inner guide groove of the swing gear. During the displacement process, the swing gear passes through the first tooth group and the second tooth group, and the swing gear swings left and right. The swing gear drives the swing rod to swing left and right, and the swing rod swinging left and right drives the Dewar flask to swing left and right. Shaking the Dewar flask can help mix the steam or liquid sample in the bottle, ensure uniform composition distribution during sampling, and the shaking can promote the temperature consistency in the bottle and reduce the local temperature difference.

[0011] A continuous real-time steam quality tester according to an embodiment of the present utility model includes a threaded rod, a steam power assembly, a swing assembly, and a clamping assembly. Among them, the top of the threaded rod is fixedly installed on the steam power assembly, the swing assembly is fixedly installed on the steam power assembly, and the clamping assembly is fixedly installed on the swing assembly.

[0012] Further, the steam power assembly includes a steam pipe, a steam connection pipe, a piston plate, and an extension plate. Among them, the bottom of the steam pipe is fixedly installed on the top of the threaded rod, the steam pipe is arranged in a curved shape, the end of the steam connection pipe is fixedly installed at the bottom of the steam pipe, the piston plate is slidably installed in the steam pipe, one of the two ends of the extension plate is inserted into the steam pipe, and the end of the extension plate inserted into the steam pipe is fixedly installed on the piston plate, and the extension plate is arranged in a curved shape.

[0013] Further, the steam power assembly further includes a connecting rod, a guide plate, and a guide groove. Among them, the connecting rod is fixedly installed on the guide plate, the guide plate is slidably installed in the guide groove, and the guide plate is arranged in a curved shape, and the guide groove is opened on the outer wall of the extension plate.

[0014] Further, the swinging assembly includes a connecting plate, a power groove, a first tooth group and a second tooth group. Among them, the connecting plate is fixedly installed on the steam pipe, the connecting plate is curved, the power groove is opened on the outer wall of the connecting plate, the power groove is curved, the first tooth group is fixedly installed on the groove surface on one side of the power groove, and the second tooth group is fixedly installed on the groove surface on the other side of the power groove.

[0015] Further, the swinging assembly further includes a lining plate and a sliding groove. The lining plate is fixedly installed in the power groove, and the sliding groove is opened on the lining plate.

[0016] Further, the swinging assembly further includes a swinging rod and a swinging gear. One end of the swinging rod is rotatably installed on the end of the extension plate away from the piston plate, the other end of the swinging rod is fixedly installed on the clamping assembly, the swinging gear is fixedly installed on the swinging rod, the swinging gear meshes with the first tooth group, and the swinging gear meshes with the second tooth group.

[0017] Further, the clamping assembly includes a clamping cylinder, a screw rod, a resisting column, a rubber pad and a torsion rod. Among them, the clamping cylinder is fixedly installed on the end of the swinging rod away from the extension plate, the screw rod is threadedly installed on the clamping cylinder, the resisting column is fixedly installed on the end of the screw rod extending into the clamping cylinder, the rubber pad is fixedly installed on the side of the resisting column away from the screw rod, and the middle of the torsion rod is fixedly installed on the end of the screw rod away from the resisting column.

[0018] Further, it further includes a Dewar flask, and the Dewar flask is installed in the clamping cylinder.

[0019] The beneficial effects of the present utility model are:

[0020] In the present utility model, steam enters the steam pipe, and the piston plate and the extension plate are pushed out by the steam. The extension plate drives the displacement of the swinging gear in the inner guide groove. During the displacement process, the swinging gear passes through the first tooth group and the second tooth group, and the swinging gear swings left and right. The swinging gear drives the swinging rod to swing left and right, and the swinging rod swinging left and right drives the Dewar flask to swing left and right. Shaking the Dewar flask can help mix the steam or liquid sample in the bottle, ensure uniform composition distribution during sampling, and the shaking can promote the temperature consistency in the bottle and reduce the local temperature difference. Description of the Drawings

[0021] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0022] Figure 1 It is a schematic diagram of the overall structure of a continuous real-time steam quality tester from the first perspective proposed by the present utility model;

[0023] Figure 2 An enlarged view of part A of a continuous real-time steam quality tester proposed by the present utility model Figure 1 ;

[0024] Figure 3 A schematic diagram of the overall structure of the second perspective of a continuous real-time steam quality tester proposed by the present utility model

[0025] Figure 4 An enlarged view of part B of a continuous real-time steam quality tester proposed by the present utility model Figure 3 ;

[0026] Figure 5 A partial enlarged view of the piston plate of a continuous real-time steam quality tester proposed by the present utility model

[0027] In the figure: 1, threaded rod; 2, steam power assembly; 2.1, steam pipe; 2.2, steam connection pipe; 2.3, piston plate; 2.4, extension plate; 2.5, connecting rod; 2.6, guide plate; 2.7, guide groove; 3, swing assembly; 3.1, connecting plate; 3.2, power groove; 3.3, first tooth group; 3.4, second tooth group; 3.5, inner lining plate; 3.6, chute; 3.7, swing rod; 3.8, swing gear; 4, clamping assembly; 4.1, clamping cylinder; 4.2, screw; 4.3, abutting column; 4.4, rubber pad; 4.5, torsion bar; 5, Dewar flask Detailed implementation mode

[0028] Now, the present utility model will be further described in detail with reference to the accompanying drawings. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present utility model in a schematic manner, so they only show the components related to the present utility model

[0029] Please refer to Figures 1 to 5 , the present utility model provides a continuous real-time steam quality tester, including a threaded rod 1, a steam power assembly 2, a swing assembly 3 and a clamping assembly 4. Among them, the top of the threaded rod 1 is fixedly installed on the steam power assembly 2. The threaded rod 1 is convenient to be connected to a workbench or a triangular bracket. The swing assembly 3 is fixedly installed on the steam power assembly 2. The clamping assembly 4 is fixedly installed on the swing assembly 3. The clamping assembly 4 is used to clamp the Dewar flask 5. It also includes a Dewar flask 5, and the Dewar flask 5 is installed in the clamping cylinder 4.1

[0030] Specifically, the steam power assembly 2 includes a steam pipe 2.1, a steam connection pipe 2.2, a piston plate 2.3, and an extension plate 2.4. Among them, the bottom of the steam pipe 2.1 is fixedly installed on the top of the threaded rod 1. The steam pipe 2.1 is connected to the steam delivery pipe, and an electric valve switch is added in the middle. The steam pipe 2.1 is arranged in a curved shape. The end of the steam connection pipe 2.2 is fixedly installed at the bottom of the steam pipe 2.1. The piston plate 2.3 is slidably installed in the steam pipe 2.1, and the piston plate 2.3 functions as an end seal. One of the two ends of the extension plate 2.4 is inserted into the steam pipe 2.1, and the end of the extension plate 2.4 inserted into the steam pipe 2.1 is fixedly installed on the piston plate 2.3. The extension plate 2.4 is arranged in a curved shape.

[0031] The steam power assembly 2 further includes a connecting rod 2.5, a guide plate 2.6, and a guide groove 2.7. Among them, the connecting rod 2.5 is fixedly installed on the guide plate 2.6. The guide plate 2.6 is slidably installed in the guide groove 2.7, and the guide plate 2.6 is arranged in a curved shape. The guide groove 2.7 is opened on the outer wall of the extension plate 2.4, and the guide plate 2.6 slides along the guide groove 2.7 of the extension plate 2.4.

[0032] More specifically, the swing assembly 3 includes a connecting plate 3.1, a power groove 3.2, a first tooth group 3.3, and a second tooth group 3.4. Among them, the connecting plate 3.1 is fixedly installed on the steam pipe 2.1, and the connecting plate 3.1 is arranged in a curved shape. The power groove 3.2 is opened on the outer wall of the connecting plate 3.1, and the power groove 3.2 is arranged in a curved shape. The first tooth group 3.3 is fixedly installed on the groove surface on one side of the power groove 3.2, and the second tooth group 3.4 is fixedly installed on the groove surface on the other side of the power groove 3.2; The swing assembly 3 further includes a lining plate 3.5 and a sliding groove 3.6. The lining plate 3.5 is fixedly installed in the power groove 3.2, and the sliding groove 3.6 is opened on the lining plate 3.5.

[0033] The swing assembly 3 further includes a swing rod 3.7 and a swing gear 3.8. One end of the swing rod 3.7 is rotatably installed on the end of the extension plate 2.4 away from the piston plate 2.3. The other end of the swing rod 3.7 is fixedly installed on the clamping assembly 4. The swing gear 3.8 is fixedly installed on the swing rod 3.7. The swing gear 3.8 meshes with the first tooth group 3.3 and also meshes with the second tooth group 3.4. The swing gear 3.8 can swing back and forth along the first tooth group 3.3 and the second tooth group 3.4.

[0034] Further specifically, the clamping assembly 4 includes a clamping cylinder 4.1, a screw rod 4.2, a resisting column 4.3, a rubber pad 4.4 and a torsion rod 4.5. Among them, the clamping cylinder 4.1 is fixedly installed at one end of the swing rod 3.7 away from the extension plate 2.4. The clamping cylinder 4.1 is used to place the Dewar flask 5. The screw rod 4.2 is threadedly installed on the clamping cylinder 4.1. The resisting column 4.3 is fixedly installed at one end of the screw rod 4.2 extending into the clamping cylinder 4.1. The rubber pad 4.4 is fixedly installed on the side of the resisting column 4.3 away from the screw rod 4.2. The resisting column 4.3 and the rubber pad 4.4 abut against the outer wall of the Dewar flask 5. The middle part of the torsion rod 4.5 is fixedly installed at one end of the screw rod 4.2 away from the resisting column 4.3.

[0035] Furthermore, when detecting the dryness value in the steam quality, the steam pipe 2.1 is connected to the intermediate gas pipe through the steam connection pipe 2.2 to connect the steam delivery pipe. An electric valve switch is added to the intermediate gas pipe. The steam connection pipe of the Dewar flask 5 is connected to the steam delivery pipe.

[0036] First, threadedly connect the threaded rod 1 to the workbench or the triangular bracket for fixation.

[0037] Place the Dewar flask 5 in the clamping cylinder 4.1. Rotate the torsion rod 4.5. The torsion rod 4.5 drives the screw rod 4.2 to rotate. The screw rod 4.2 screws into the clamping cylinder 4.1 and abuts against the outer wall of the Dewar flask 5 through the resisting column 4.3 and the rubber pad 4.4 to fix the Dewar flask 5.

[0038] Numerically control the switch of the electric valve. When it is opened, the steam delivery pipe delivers steam to the steam connection pipe 2.2 through the gas pipe, and then enters the steam pipe 2.1 from the steam connection pipe 2.2. The air pressure of the steam pushes the piston plate 2.3 to slide in the steam pipe 2.1. The piston plate 2.3 drives the extension plate 2.4 to extend. The extension of the extension plate 2.4 drives the swing rod 3.7 to move. The movement of the swing rod 3.7 drives the swing gear 3.8 to displace. The swing rod 3.7 slides in the chute 3.6. The displaced swing gear 3.8 passes through the first tooth group 3.3 and the second tooth group 3.4, driving the swing gear 3.8 to rotate. The swing gear 3.8 drives the swing rod 3.7 to rotate. Continuously passing through the first tooth group 3.3 and the second tooth group 3.4, the swing gear 3.8 swings left and right. The swing gear 3.8 drives the swing rod 3.7 to swing left and right. The left and right swing of the swing rod 3.7 drives the Dewar flask 5 to swing left and right.

[0039] When the electric valve switch is closed and the steam in the steam pipe 2.1 leaks, it slides back into the steam pipe 2.1 for reset according to the weight of the Dewar flask 5 and the extension plate 2.4, waiting for the next detection.

[0040] Shaking the Dewar flask 5 can help mix the vapor or liquid sample inside the flask, ensuring a uniform distribution of components during sampling. This is crucial for obtaining a representative test sample and avoiding test errors caused by uneven component distribution; shaking can promote temperature uniformity inside the flask and reduce local temperature differences, which is particularly important for vapor quality tests that require precise temperature control; the test involves phase change processes such as vapor condensation or liquid evaporation, and appropriate shaking can accelerate this process, enabling the sample to reach a stable state faster, thereby shortening the test preparation time; shaking can reduce this wall adhesion effect and ensure that all samples can be effectively tested.

[0041] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, making equivalent substitutions or changes, should be covered by the protection scope of the present utility model.

Claims

1. A continuous real-time steam quality tester, characterized in that, It includes a threaded rod (1), a steam power assembly (2), a swing assembly (3) and a clamping assembly (4). Among them, the top of the threaded rod (1) is fixedly installed on the steam power assembly (2), the swing assembly (3) is fixedly installed on the steam power assembly (2), and the clamping assembly (4) is fixedly installed on the swing assembly (3); The steam power assembly (2) includes a steam pipe (2.1), a steam connecting pipe (2.2), a piston plate (2.3) and an extension plate (2.4). Among them, the bottom of the steam pipe (2.1) is fixedly installed on the top of the threaded rod (1), the steam pipe (2.1) is arranged in a curved shape, the end of the steam connecting pipe (2.2) is fixedly installed at the bottom of the steam pipe (2.1), the piston plate (2.3) is slidably installed in the steam pipe (2.1), one of the two ends of the extension plate (2.4) is inserted into the steam pipe (2.1), and the end of the extension plate (2.4) inserted into the steam pipe (2.1) is fixedly installed on the piston plate (2.3), and the extension plate (2.4) is arranged in a curved shape; The steam power assembly (2) further includes a connecting rod (2.5), a guide plate (2.6) and a guide groove (2.7). Among them, the connecting rod (2.5) is fixedly installed on the guide plate (2.6), the guide plate (2.6) is slidably installed in the guide groove (2.7), and the guide plate (2.6) is arranged in a curved shape. The guide groove (2.7) is opened on the outer wall of the extension plate (2.4); The swing assembly (3) includes a connecting plate (3.1), a power groove (3.2), a first tooth group (3.3) and a second tooth group (3.4). Among them, the connecting plate (3.1) is fixedly installed on the steam pipe (2.1), the connecting plate (3.1) is arranged in a curved shape, the power groove (3.2) is opened on the outer wall of the connecting plate (3.1), the power groove (3.2) is arranged in a curved shape, the first tooth group (3.3) is fixedly installed on the groove surface on one side of the power groove (3.2), and the second tooth group (3.4) is fixedly installed on the groove surface on the other side of the power groove (3.2); The swing assembly (3) further includes a lining plate (3.5) and a sliding groove (3.6). The lining plate (3.5) is fixedly installed in the power groove (3.2), and the sliding groove (3.6) is opened on the lining plate (3.5); The swing assembly (3) further includes a swing rod (3.7) and a swing gear (3.8). One end of the swing rod (3.7) is rotatably installed on the end of the extension plate (2.4) away from the piston plate (2.3), the other end of the swing rod (3.7) is fixedly installed on the clamping assembly (4), the swing gear (3.8) is fixedly installed on the swing rod (3.7), the swing gear (3.8) meshes with the first tooth group (3.3), and the swing gear (3.8) meshes with the second tooth group (3.4).

2. The continuous real-time steam quality tester according to claim 1, wherein The clamping assembly (4) includes a clamping cylinder (4.1), a screw rod (4.2), a resisting column (4.3), a rubber pad (4.4) and a torsion bar (4.5). Among them, the clamping cylinder (4.1) is fixedly installed at one end of the swing rod (3.7) away from the extension plate (2.4). The screw rod (4.2) is threadedly installed on the clamping cylinder (4.1). The resisting column (4.3) is fixedly installed at one end of the screw rod (4.2) extending into the clamping cylinder (4.1). The rubber pad (4.4) is fixedly installed on the side of the resisting column (4.3) away from the screw rod (4.2). The middle part of the torsion bar (4.5) is fixedly installed at one end of the screw rod (4.2) away from the resisting column (4.3).

3. The continuous real-time steam quality tester according to claim 1, characterized in that, It further includes a Dewar flask (5), and the Dewar flask (5) is installed in the clamping cylinder (4.1).

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