Aluminum alloy brittleness detection assembly
By designing protective box and motor-driven clamping device, combined with impact components that can adjust weight and position, the problem of debris collapse and shaking in existing aluminum alloy brittleness detection equipment is solved, and accurate instantaneous impact brittleness detection is achieved.
Patent Information
- Application Number
- CN202422030555.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The existing aluminum alloy brittleness detection equipment lacks protection, which may cause debris to collapse, unstable clamping, resulting in shaking during the detection process, and the inaccurate detection results cannot be accurately detected.
A brittleness detection component of aluminum alloy including protective box, clamping plate, threaded rod, and motor-driven aluminum alloy is designed. The impact assembly is used to perform instantaneous impact detection, and precise detection is carried out by adjusting the weight and position of the impact assembly.
It prevents debris from collapsing and shaking during the detection process, can accurately detect the instantaneous impact brittleness of aluminum alloy, and improves the accuracy of the detection results.
Smart Images

Figure CN223078097U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy detection, in particular to an aluminum alloy brittleness detection component. Background Technique
[0002] Aluminum alloy is a kind of non-ferrous metal structural material most widely used in industry, and has been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industries. After the production of aluminum alloy is completed, it is necessary to detect the brittleness of the aluminum alloy.
[0003] After retrieval, an alloy coating brittleness detection device with the publication number of CN 216117099 U includes: a detection table and a support plate. On both sides and in the middle between the detection table and the support plate, side plates are welded. In the middle of the opposite side walls of each pair of opposite side plates, a clamping mechanism for clamping the alloy plate is arranged. On both sides of the upper end of the detection table, infrared rangefinders are fixedly connected. On both sides of the bottom end of the support plate, extrusion rods are arranged. At the upper ends of the two extrusion rods, a downward pressing mechanism is arranged. The utility model has the following advantages: by setting the infrared rangefinder, it is more accurate to detect the fracture deformation of the alloy plate through the infrared rangefinder; and the infrared rangefinder can transmit the detection data to the controller of the corresponding motor. When the middle part of the alloy plate is squeezed to have fracture deformation, the corresponding motor will stop running in time. The brittleness of the alloy plate coating can be known through the downward movement distance of the extrusion rod.
[0004] However, there are still some deficiencies in the above detection mechanism during use. There is a lack of overall protection, and debris may fly out during the alloy fracture process. At the same time, the clamping of the alloy is not stable enough, and there will be shaking during the detection process, affecting the detection result. Moreover, it is a slow and continuous downward pressure detection of the alloy, and the brittleness of the alloy under instantaneous impact cannot be detected, and the detection result is not accurate enough. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides an aluminum alloy brittleness detection component, which solves the problems of lack of overall protection, possible debris ejection during the alloy fracture process, unstable clamping of the alloy, shaking during the detection process, affecting the detection result, slow and continuous downward pressure detection of the alloy, inability to detect the brittleness of the alloy under instantaneous impact, and inaccurate detection result.
[0006] The utility model provides the following technical solutions: an aluminum alloy brittleness detection assembly, including a bottom plate, on the upper surface of the bottom plate is fixedly installed a protection box. The inside of the bottom plate is hollow and there are two movable grooves opened on the upper surface. Between the two side walls inside the bottom plate is rotatably connected a bidirectional threaded rod. On the surface of the bidirectional threaded rod are threadedly sleeved two threaded sleeves. Between the two side walls inside the bottom plate is fixedly connected a sliding rod. On the surface of the sliding rod are slidably sleeved two sliding sleeves. Between the two sliding sleeves and the two threaded sleeves are respectively fixedly connected clamping plates. On the upper surface of the bottom plate is fixedly connected a vertical rod. At the top of the vertical rod is fixedly connected a connecting plate. On the upper surface of the connecting plate is fixedly connected a group of fixing plates. Between the group of fixing plates is rotatably installed a winding roller. A steel wire rope is wound around the winding roller. One end of the steel wire rope is installed with an impact assembly. On the side surface of one of the fixing plates is fixedly installed a first motor. The output end of the first motor penetrates through the connected fixing plate and is fixedly connected with one end of the winding roller.
[0007] Preferred technical solution one: The impact assembly includes a main impact column and a plurality of sub-impact columns. The top of the main impact column is fixedly connected with the steel wire rope. Thread grooves are opened at the bottom ends of the main impact column and each sub-impact column. At the top of each sub-impact column is fixedly connected a connecting screw rod, and the connecting screw rod is matched with the thread groove.
[0008] This solution can adjust the weight of the impact assembly, so as to adjust the impact force on the aluminum alloy and make the test results more accurate.
[0009] Preferred technical solution two: A fixed pulley is installed on one side of the connecting plate. The steel wire rope is arranged on the fixed pulley. The speed at which the first motor rotates and releases the steel wire rope is greater than the falling speed of the impact assembly.
[0010] This solution facilitates the falling of the impact assembly to impact the aluminum alloy for brittleness detection.
[0011] Preferred technical solution three: A connecting sleeve is slidably sleeved on the surface of the vertical rod. The connecting sleeve is fixedly connected with the main impact column. Between the upper surface of the bottom plate and the lower surface of the connecting plate is fixedly connected a group of long rods. On the surface of each long rod is slidably sleeved a movable sleeve. Both of the movable sleeves are fixedly connected with the connecting sleeve.
[0012] This solution can limit the falling position of the impact assembly so that it can accurately impact the aluminum alloy.
[0013] Preferred technical solution four: An empty groove is opened at the top end of the protection box. The impact assembly, the two movable sleeves and the connecting sleeve can all move inside the empty groove.
[0014] This solution can facilitate the up and down movement of the impact component and avoid obstacles.
[0015] Preferred Technical Solution Five: A second motor is fixedly installed on one side surface of the bottom plate, and the output end of the second motor extends into the interior of the bottom plate and is fixedly connected to one end of the bidirectional threaded rod.
[0016] This solution can drive the clamping plate to initially clamp and fix the aluminum alloy through the rotation of the second motor.
[0017] Preferred Technical Solution Six: A set of cross plates are fixedly connected to the opposite side surfaces of the two clamping plates. Thread holes are formed on the surfaces of the two upper cross plates. Threaded rods are threadedly sleeved in the two thread holes. The bottom ends of the two threaded rods are rotatably connected to pressing plates. Limit holes are formed on the surfaces of the two upper cross plates. Limit rods are slidably sleeved in the two limit holes. The two limit rods are fixedly connected to the two pressing plates respectively.
[0018] This solution can further press and fix the aluminum alloy to prevent it from shaking during the detection process.
[0019] Preferred Technical Solution Seven: Rubber pads are provided on the lower surfaces of the two pressing plates and the upper surfaces of the two lower cross plates. Anti-slip patterns are formed on the surfaces of the two rubber pads.
[0020] This solution can make the aluminum alloy more stable and prevent sliding.
[0021] Preferred Technical Solution Eight: A protective door is provided on the front surface of the protective box. A transparent observation window is provided on the surface of the protective door. A handle is fixedly connected to the surface of the protective door.
[0022] This solution can provide effective protection to prevent aluminum alloy debris from bursting out during the detection process.
[0023] Preferred Technical Solution Nine: A controller is fixedly installed on the protective door. The first motor and the second motor are both electrically connected to the controller.
[0024] This solution can facilitate the user to control each component and is convenient for operation.
[0025] Compared with the prior art, the utility model provides an aluminum alloy brittleness detection component, which has the following beneficial effects: When in use, open the protective door and place the aluminum alloy between two clamping plates. Then, drive the bidirectional threaded rod to rotate by the rotation of the second motor, so as to drive two threaded sleeves to move towards each other, making the two clamping plates preliminarily clamp the aluminum alloy. Then, drive two pressing plates to press and fix the aluminum alloy by rotating two lead screws, making the fixing effect better and avoiding shaking during the detection process. After the aluminum alloy is fixed, close the protective door. Then, drive the winding roller to rotate by the forward rotation of the first motor, so as to release the steel wire rope, making the impact component fall under the action of gravity and impact the aluminum alloy to realize the brittleness detection of the aluminum alloy. After one impact detection is completed, drive the winding roller to wind up the steel wire rope by the reverse rotation of the first motor, and the impact component returns to its original position to perform the next detection, which is convenient and fast. At the same time, length scale lines can be set on the vertical rod. The impact force on the aluminum alloy can be calculated through the falling height of the impact component and the weight of the impact component, making the detection result more accurate. Moreover, the weight of the impact component can be increased by inserting the connecting screw on the auxiliary impact column into the internal thread groove of the main impact column for connection, and it can be adjusted according to requirements, making the detection result more accurate. When the detection mechanism is in use, the protective cover can effectively prevent aluminum alloy debris from bursting out, and at the same time, the aluminum alloy can be firmly clamped to avoid shaking during the detection process. Moreover, the weight of the impact component can be adjusted to make the detection result more accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a schematic structural diagram of the utility model;
[0027] Figure 2 is a schematic internal structural diagram of the utility model;
[0028] Figure 3 is an exploded view of the clamping plate structure of the utility model;
[0029] Figure 4 is an exploded view of the impact component structure of the utility model;
[0030] Figure 5 is a sectional view of the internal structure of the bottom plate of the utility model.
[0031] In the figure: 1. Bottom plate; 2. Protection box; 3. Bidirectional threaded rod; 4. Threaded sleeve; 5. Slide bar; 6. Slide sleeve; 7. Clamping plate; 8. Vertical rod; 9. Connecting plate; 10. Fixed plate; 11. Winding roller; 12. Steel wire rope; 13. Impact assembly; 14. First motor; 15. Main impact column; 16. Sub-impact column; 17. Threaded groove; 18. Connecting screw; 19. Fixed pulley; 20. Connecting sleeve; 21. Long rod; 22. Movable sleeve; 23. Empty groove; 24. Second motor; 25. Cross plate; 26. Threaded hole; 27. Lead screw; 28. Pressing plate; 29. Limit hole; 30. Limit rod; 31. Protection door; 32. Controller. Specific embodiments
[0032] Please refer to Figures 1-5 ,
[0033] Embodiment 1: An aluminum alloy brittleness detection assembly, including a bottom plate 1, a protection box 2 is fixedly installed on the upper surface of the bottom plate 1. The inside of the bottom plate 1 is hollow and two movable grooves are opened on the upper surface. A bidirectional threaded rod 3 is rotatably connected between the two side walls inside the bottom plate 1. Two threaded sleeves 4 are threadedly sleeved on the surface of the bidirectional threaded rod 3. A slide bar 5 is fixedly connected between the two side walls inside the bottom plate 1. Two slide sleeves 6 are slidably sleeved on the surface of the slide bar 5. Clamping plates 7 are respectively fixedly connected between the two slide sleeves 6 and the two threaded sleeves 4. A vertical rod 8 is fixedly connected to the upper surface of the bottom plate 1. The top end of the vertical rod 8 is fixedly connected with a connecting plate 9. A group of fixed plates 10 are fixedly connected to the upper surface of the connecting plate 9. A winding roller 11 is rotatably installed between the group of fixed plates 10. A steel wire rope 12 is wound around the winding roller 11. One end of the steel wire rope 12 is provided with an impact assembly 13. A first motor 14 is fixedly installed on the side surface of one of the fixed plates 10. The output end of the first motor 14 penetrates through the connected fixed plate 10 and is fixedly connected with one end of the winding roller 11.
[0034] Embodiment 2: The difference between this embodiment and Embodiment 1 is that, among them, the impact assembly 13 includes a main impact column 15 and a plurality of sub-impact columns 16. The top end of the main impact column 15 is fixedly connected with the steel wire rope 12. Threaded grooves 17 are opened at the bottom ends of the main impact column 15 and each sub-impact column 16. A connecting screw 18 is fixedly connected to the top end of each sub-impact column 16. The connecting screw 18 is matched with the threaded groove 17, which can adjust the weight of the impact assembly 13, so as to adjust the impact force on the aluminum alloy and make the test results more accurate.
[0035] Embodiment 3: The difference between this embodiment and Embodiment 1 is that, among them, a fixed pulley 19 is installed on one side of the connecting plate 9. The steel wire rope 12 is arranged on the fixed pulley 19. The speed at which the first motor 14 rotates and releases the steel wire rope 12 is greater than the falling speed of the impact assembly 13, which is convenient for the impact assembly 13 to fall and impact the aluminum alloy for brittleness detection.
[0036] Embodiment 4: The difference between this embodiment and Embodiment 1 is that a connecting sleeve 20 is slidably sleeved on the surface of the vertical rod 8. The connecting sleeve 20 is fixedly connected to the main impact column 15. A group of long rods 21 are fixedly connected between the upper surface of the bottom plate 1 and the lower surface of the connecting plate 9. A movable sleeve 22 is slidably sleeved on the surface of each long rod 21. Both movable sleeves 22 are fixedly connected to the connecting sleeve 20, which facilitates restricting the falling position of the impact assembly 13 so that it can accurately impact the aluminum alloy.
[0037] Embodiment 5: The difference between this embodiment and Embodiment 1 is that an empty slot 23 is opened at the top end of the protective box 2. The impact assembly 13, the two movable sleeves 22 and the connecting sleeve 20 can all move inside the empty slot 23, which facilitates the rising and falling of the impact assembly 13 and avoids obstruction.
[0038] Embodiment 6: The difference between this embodiment and Embodiment 1 is that a second motor 24 is fixedly installed on one side surface of the bottom plate 1. The output end of the second motor 24 extends into the bottom plate 1 and is fixedly connected to one end of the bidirectional threaded rod 3. By rotating the second motor 24, the clamping plate 7 can be driven to initially clamp and fix the aluminum alloy.
[0039] Embodiment 7: The difference between this embodiment and Embodiment 1 is that a group of cross plates 25 are fixedly connected to the opposite side surfaces of the two clamping plates 7. Thread holes 26 are opened on the surfaces of the two upper cross plates 25. Lead screws 27 are threadedly sleeved inside the two thread holes 26. The bottom ends of the two lead screws 27 are rotatably connected to pressing plates 28. Limit holes 29 are opened on the surfaces of the two upper cross plates 25. Limit rods 30 are slidably sleeved inside the two limit holes 29. The two limit rods 30 are respectively fixedly connected to the two pressing plates 28, further pressing and fixing the aluminum alloy to prevent it from shaking during the detection process.
[0040] Embodiment 8: The difference between this embodiment and Embodiment 1 is that rubber pads are provided on the lower surfaces of the two pressing plates 28 and the upper surfaces of the two lower cross plates 25. Anti-slip patterns are provided on the surfaces of the two rubber pads to make the aluminum alloy more stable and prevent it from sliding.
[0041] Embodiment 9: The difference between this embodiment and Embodiment 1 is that a protective door 31 is provided on the front surface of the protective box 2. A transparent observation window is provided on the surface of the protective door 31. A handle is fixedly connected to the surface of the protective door 31 for effective protection to prevent aluminum alloy debris from popping out during the detection process.
[0042] Embodiment Ten: The difference between this embodiment and Embodiment One is that a controller 32 is fixedly installed on the protective door 31, and both the first motor 14 and the second motor 24 are electrically connected to the controller 32, which facilitates the user to control each component and is convenient for operation.
[0043] In summary, when using this aluminum alloy brittleness detection component, open the protective door 31 and then place the aluminum alloy between the two clamping plates 7. Then, drive the bidirectional threaded rod 3 to rotate by the rotation of the second motor 24, so as to drive the two threaded sleeves 4 to move towards each other, making the two clamping plates 7 preliminarily clamp the aluminum alloy. Then, drive the two pressing plates 28 to press and fix the aluminum alloy by rotating the two lead screws 27, making the fixing effect better and avoiding shaking during the detection process. After the aluminum alloy is fixed, close the protective door 31. Then, drive the winding roller 11 to rotate by the forward rotation of the first motor 14, so as to release the steel wire rope 12, making the impact assembly 13 fall under the action of gravity and impact the aluminum alloy to realize the brittleness detection of the aluminum alloy. After one impact detection is completed, drive the winding roller 11 to wind up the steel wire rope 12 by the reverse rotation of the first motor 14, and the impact assembly returns to its original position to perform the next detection, which is convenient and fast. At the same time, length scale lines can be set on the vertical rod 8, and the impact force on the aluminum alloy can be calculated through the falling height of the impact assembly 13 and the weight of the impact assembly 13, making the detection result more accurate. Moreover, the weight of the impact assembly 13 can be increased by inserting the connecting screw 18 on the secondary impact column 16 into the internal thread groove 17 on the main impact column 15, and it can be adjusted according to requirements, making the detection result more accurate. When using this detection mechanism, the protective cover can effectively prevent the aluminum alloy debris from bursting out, and at the same time, the aluminum alloy can be firmly clamped to avoid shaking during the detection process. Moreover, the weight of the impact assembly can be adjusted to make the detection result more accurate.
Claims
1. An aluminum alloy brittleness detection component, comprising a bottom plate (1), characterized in that: A protective box (2) is fixedly installed on the upper surface of the bottom plate (1). The interior of the bottom plate (1) is hollow and there are two movable grooves on the upper surface. A bidirectional threaded rod (3) is rotatably connected between the inner side walls of the bottom plate (1). Two threaded sleeves (4) are threadedly sleeved on the surface of the bidirectional threaded rod (3). A slide bar (5) is fixedly connected between the inner side walls of the bottom plate (1). Two sliding sleeves (6) are slidably sleeved on the surface of the slide bar (5). Clamping plates (7) are fixedly connected between the two sliding sleeves (6) and the two threaded sleeves (4) respectively. A vertical rod (8) is fixedly connected to the upper surface of the bottom plate (1). The top end of the vertical rod (8) is fixedly connected to a connecting plate (9). A group of fixing plates (10) are fixedly connected to the upper surface of the connecting plate (9). A winding roller (11) is rotatably installed between the group of fixing plates (10). A steel wire rope (12) is wound around the winding roller (11). One end of the steel wire rope (12) is equipped with an impact component (13). A first motor (14) is fixedly installed on the side surface of one of the fixing plates (10). The output end of the first motor (14) penetrates through the connected fixing plate (10) and is fixedly connected to one end of the winding roller (11).
2. The aluminum alloy brittleness detection component according to claim 1, characterized in that: The impact component (13) includes a main impact column (15) and a plurality of secondary impact columns (16). The top end of the main impact column (15) is fixedly connected to the steel wire rope (12). Threaded grooves (17) are opened at the bottom ends of the main impact column (15) and each secondary impact column (16). A connecting screw rod (18) is fixedly connected to the top end of each secondary impact column (16). The connecting screw rod (18) is matched with the threaded groove (17).
3. The aluminum alloy brittleness detection component according to claim 1, wherein: A fixed pulley (19) is installed on one side of the connecting plate (9). The steel wire rope (12) is arranged on the fixed pulley (19). The speed at which the first motor (14) rotates and releases the steel wire rope (12) is greater than the falling speed of the impact component (13).
4. The aluminum alloy brittleness detection component according to claim 2, wherein: A connecting sleeve (20) is slidably sleeved on the surface of the vertical rod (8). The connecting sleeve (20) is fixedly connected to the main impact column (15). A group of long rods (21) are fixedly connected between the upper surface of the bottom plate (1) and the lower surface of the connecting plate (9). A movable sleeve (22) is slidably sleeved on the surface of each long rod (21). Both of the two movable sleeves (22) are fixedly connected to the connecting sleeve (20).
5. The aluminum alloy brittleness detection component according to claim 4, characterized in that: An empty groove (23) is opened at the top end of the protective box (2). The impact component (13), the two movable sleeves (22) and the connecting sleeve (20) can all move inside the empty groove (23).
6. The aluminum alloy brittleness detection component according to claim 1, wherein: A second motor (24) is fixedly installed on one side surface of the bottom plate (1). The output end of the second motor (24) extends into the interior of the bottom plate (1) and is fixedly connected to one end of the bidirectional threaded rod (3).
7. The brittle detection component of an aluminum alloy according to claim 1, characterized in that: A set of cross plates (25) are fixedly connected to the opposite side surfaces of the two clamping plates (7). Threaded holes (26) are formed in the surfaces of the two upper cross plates (25). Lead screws (27) are threadedly sleeved in the two threaded holes (26). The bottom ends of the two lead screws (27) are rotatably connected to pressing plates (28). Limit holes (29) are formed in the surfaces of the two upper cross plates (25). Limit rods (30) are slidably sleeved in the two limit holes (29). The two limit rods (30) are fixedly connected to the two pressing plates (28) respectively.
8. The brittle detection component of an aluminum alloy according to claim 7, characterized in that: Rubber pads are arranged on the lower surfaces of the two pressing plates (28) and the upper surfaces of the two lower cross plates (25). Anti-slip patterns are formed on the surfaces of the two rubber pads.
9. The aluminum alloy brittleness detection component according to claim 6, wherein: A protective door (31) is arranged on the front surface of the protective box (2). A transparent observation window is arranged on the surface of the protective door (31). A handle is fixedly connected to the surface of the protective door (31).
10. A brittle detection component for aluminum alloy according to claim 9, characterized in that: A controller (32) is fixedly installed on the protective door (31). The first motor (14) and the second motor (24) are both electrically connected to the controller (32).
Citation Information
Patent Citations
Alloy coating brittleness detection equipment
CN216117099U