Non-adjustable winding belt tensioning wheel
Through the non-adjustable winding belt tensioner structure, the friction resistance is adjusted by using the butterfly gasket and magnet sheet, the problem of cumbersome tensioner adjustment operation in the prior art is solved, and simple and efficient tension adjustment is achieved.
Patent Information
- Application Number
- CN202422183273.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The existing cable-winding belt tensioner structure needs to adjust the tension level and operate it in a troublesome way.
The non-adjustable winding belt tensioning wheel structure is adopted to adjust the friction resistance by adjusting the number and thickness of the butterfly gasket, and the disassembly and positioning of the limit disk is achieved by using magnet plates, and tension adjustment is achieved by combining axle rods, bearings, friction disks and other components.
The tensioning wheel adjustment operation is simplified, the tensioning adjustment efficiency of the winding belt is improved, and the cumbersome operation problems in the prior art are overcome.
Smart Images

Figure CN223078908U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wrapping machines, and more specifically, to a non-adjustable winding tape tensioning wheel. Background Art
[0002] Wrapping machines are divided into single-layer, double-layer, and triple-layer wrapping. The wrapping tape (such as mica tape, cotton paper tape, aluminum foil, polyester film, etc.) is rotated through a turntable and wrapped around the core wire, mainly used for the insulation core wire wrapping of electric wires, power cables, control cables, optical cables, etc. At present, in the wrapping machinery for cables, a tensioning wheel structure for the winding tape is required.
[0003] However, in the existing cable winding tape tensioning wheel structures, in order to adjust the tension of the winding tape, it is usually achieved by adjusting the distance between two tensioning wheels, but this method has the problem of troublesome operation.
[0004] In order to solve the above problems, the present application provides a non-adjustable winding tape tensioning wheel. Utility Model Content
[0005] A non-adjustable winding tape tensioning wheel provided by the present application adopts the following technical solutions:
[0006] A non-adjustable winding tape tensioning wheel includes a front plate. A rear plate is provided on the rear side of the front plate. On both sides between the rear plate and the front plate, a first tensioning wheel and a second tensioning wheel are respectively arranged. The first tensioning wheel and the second tensioning wheel are arranged in a meshing manner close to each other. A shaft rod one passes through the inner cavity of the first tensioning wheel. The shaft rod one is fixedly installed on one end face of the rear plate, and bearings one are sleeved on the outer walls on both sides of the shaft rod one. The two bearings one are respectively embedded and sleeved at the front and rear ends of the first tensioning wheel. A friction disc is provided at one end edge of the rear bearing one. The friction disc is located outside the rear end of the shaft rod one and is fixedly installed on one end face of the rear plate. A limiting disc is provided on one side edge of the front bearing one. The limiting disc contacts the front end face of the shaft rod one, and a first slot is slidably clamped on the outer wall of the limiting disc. The first slot is opened in the inner cavity on one side of the front plate. A plurality of disc springs are stacked between the limiting disc and the front bearing one, and the plurality of disc springs are all movably sleeved on the outer wall of the front end of the shaft rod one. A square groove is opened at the center position of one end of the shaft rod one facing the limiting disc. A square rod is slidably clamped on the inner wall of the square groove, and the square rod is fixedly installed at the center of one end face of the limiting disc. A positioning structure is arranged in the inner cavity of the second tensioning wheel, and a locking structure is arranged at the front end position of the limiting disc.
[0007] Through the above technical solutions, the first slot realizes the disassembly, installation and accommodation functions for the limiting disc.
[0008] Furthermore, the locking structure includes a movable baffle bar that slides in contact with the front end surface of the limit plate, and the inner cavities at the upper and lower ends of the movable baffle bar are penetrated by metal sliding rods that are slidably sleeved, and the two metal sliding rods are both "U"-shaped rod body structures, and the two metal sliding rods are fixedly installed on the front end surface of the front plate, and the first magnetic sheet is embedded and fixedly installed in the center position of the movable baffle bar.
[0009] Furthermore, the locking structure also includes an extension bar in contact with one end surface of the movable stop bar, the extension bar is fixedly mounted on the front end surface of the limiting plate, and a second magnetic sheet is embedded and fixedly mounted at the center position of the extension bar.
[0010] Through the above technical solution, the movable blocking bar can not only block and limit the limiting disk, but also facilitate the removal operation of the limiting disk.
[0011] Furthermore, the first magnetic sheet and the second magnetic sheet are both made of magnetic material, and the opposite end surfaces of the first magnetic sheet and the second magnetic sheet are in a butt-jointed magnetic fit.
[0012] Through the above technical solution, the first magnetic sheet and the second magnetic sheet realize the positioning of one side of the movable baffle.
[0013] Furthermore, the positioning structure includes a shaft rod 2 passing through the inner cavity of the second tensioning wheel, and the outer walls on both sides of the shaft rod 2 are sleeved with bearings 2, and the two bearings 2 are respectively embedded and sleeved at the front and rear ends of the second tensioning wheel.
[0014] Furthermore, the positioning structure also includes a side plate fixedly connected to the front end surface of the second shaft rod, and the outer wall of the side plate is movably connected with a second card slot, and the second card slot is opened in the inner cavity on the other side of the front plate.
[0015] Through the above technical solution, the positioning structure realizes the movable receiving function of the second tensioning wheel.
[0016] Furthermore, four connecting plates are fixedly connected to the periphery between the front plate and the rear plate. The four connecting plates are distributed in a "cross" shape, and the positions between the upper and lower connecting plates and the first tensioning wheel and the second tensioning wheel are vertically staggered.
[0017] Through the above technical solution, the connecting plate realizes the connection and fixing function between the front plate and the rear plate.
[0018] In summary, this application includes the following beneficial technical effects:
[0019] Through the front plate, rear plate, first tensioning wheel, and second tensioning wheel provided in this application, while being able to undertake the main structure thereon, in cooperation with the provided first shaft, first bearing, friction disc, butterfly gasket, limiting disc, first card slot, square rod, square groove, positioning structure, and locking structure, it is possible to adjust the cumulative number and thickness of the butterfly gaskets, so as to increase the rotational resistance of the first tensioning wheel under the contact friction resistance with the friction disc, thereby realizing the adjustment effect of the tension of the winding belt passing between the first tensioning wheel and the second tensioning wheel. Moreover, in this operation mode, it is possible to effectively overcome the problem of cumbersome operation existing in the existing adjustment of the distance between the two tensioning wheels. Brief Description of the Drawings
[0020] Figure 1 One of the overall structural schematic diagrams of this application;
[0021] Figure 2 Another overall structural schematic diagram of this application;
[0022] Figure 3 The overall top view cross-section of this application.
[0023] Explanation of the reference numerals in the figures:
[0024] 1. Front plate; 2. Rear plate; 3. First tensioning wheel; 4. Second tensioning wheel; 5. First shaft; 6. First bearing; 7. Friction disc; 8. Butterfly gasket; 9. Limiting disc; 10. First card slot; 11. Square rod; 12. Square groove; 13. Movable stop bar; 14. Metal slide bar; 15. First magnetic sheet; 16. Extension bar; 17. Second magnetic sheet; 18. Second shaft; 19. Second bearing; 20. Side disc; 21. Second card slot; 22. Connecting plate. Detailed Description of the Preferred Embodiments
[0025] Next, the technical solutions in the embodiments of this application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of this application; obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.
[0026] In the description of this application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0027] In the description of the present application, it should be noted that unless otherwise clearly defined and limited, terms such as "installation", "equipped with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0028] Embodiment:
[0029] An embodiment of the present application discloses a non-adjustable winding belt tensioning wheel. Please refer to Figure 1 、 Figure 2 and Figure 3 , which includes a front plate 1. A rear plate 2 is provided on the rear side of the front plate 1. On both sides between the rear plate 2 and the front plate 1, a first tensioning wheel 3 and a second tensioning wheel 4 are respectively arranged. The first tensioning wheel 3 and the second tensioning wheel 4 are arranged in a meshing manner close to each other. A shaft rod 5 is passed through the inner cavity of the first tensioning wheel 3. The shaft rod 5 is fixedly installed on one end face of the rear plate 2. And bearings 6 are sleeved on the outer walls on both sides of the shaft rod 5. The two bearings 6 are respectively embedded and sleeved at the front and rear ends of the first tensioning wheel 3. One side edge of the rear bearing 6 is provided with a friction disc 7. The friction disc 7 is located outside the rear end of the shaft rod 5. And the friction disc 7 is fixedly installed on one end face of the rear plate 2. One side edge of the front bearing 6 is provided with a limiting disc 9. The limiting disc 9 contacts the front end face of the shaft rod 5. And a first slot 10 is slidably clamped on the outer wall of the limiting disc 9. The first slot 10 is opened in the inner cavity on one side of the front plate 1. A plurality of disc springs 8 are stacked between the limiting disc 9 and the front bearing 6. And the plurality of disc springs 8 are all movably sleeved on the outer wall of the front end of the shaft rod 5. A square groove 12 is opened at the center position of one end of the shaft rod 5 facing the limiting disc 9. A square rod 11 is slidably clamped on the inner wall of the square groove 12. And the square rod 11 is fixedly installed at the center of one end face of the limiting disc 9. A positioning structure is arranged in the inner cavity of the second tensioning wheel 4. A locking structure is arranged at the front end position of the limiting disc 9;
[0030] The locking structure includes a movable blocking strip 13 that slidably contacts the front end face of the limiting disc 9. Metal sliding rods 14 are slidably sleeved through the inner cavities at the upper and lower ends of the movable blocking strip 13. The two metal sliding rods 14 are both in a "U"-shaped rod structure. And the two metal sliding rods 14 are both fixedly installed on the front end face of the front plate 1. A first magnetic sheet 15 is embedded and fixedly installed at the center position of the movable blocking strip 13;
[0031] The locking structure further includes an extension strip 16 that contacts one end face of the movable stop strip 13. The extension strip 16 is fixedly installed on the front end face of the limit disk 9, and a second magnetic sheet 17 is fixedly installed in an embedded manner at the central position of the extension strip 16. Both the first magnetic sheet 15 and the second magnetic sheet 17 are made of magnet body materials, and the opposite end faces of the first magnetic sheet 15 and the second magnetic sheet 17 are in butt joint magnetic adsorption adaptation. Among them, with the setting of the extension strip 16, while being able to accommodate the second magnetic sheet 17 in an embedded manner, it can also realize the limiting abutting effect on the acting position on one side of the movable stop strip 13. Moreover, in the state of the fixed connection between the extension strip 16 and the front end of the limit disk 9, it can also realize the handle function for the disassembly and assembly operation of the limit disk 9.
[0032] Please refer to Figure 1 , Figure 2 and Figure 3 , the positioning structure includes a second shaft rod 18 passing through the inner cavity of the second tensioning wheel 4. Bearing bushes 19 are sleeved on the outer walls on both sides of the second shaft rod 18, and the two bearing bushes 19 are respectively sleeved in an embedded manner at the front and rear end positions of the second tensioning wheel 4. The positioning structure further includes a side disk 20 fixedly connected to the front end face of the second shaft rod 18. A second card slot 21 is movably clamped on the outer wall of the side disk 20, and the second card slot 21 is opened in the inner cavity on the other side of the front plate 1;
[0033] Four connecting plates 22 are fixedly connected together on the periphery between the front plate 1 and the rear plate 2. The four connecting plates 22 are distributed in a "cross" shape, and the upper and lower two connecting plates 22 are vertically staggered with respect to the positions between the first tensioning wheel 3 and the second tensioning wheel 4.
[0034] The implementation principle of this embodiment is as follows: During use, when the whole is in a complete assembled state, it can be fixedly assembled at the required working position in the winding and wrapping mechanical equipment. When acting on the winding belt, it is necessary to make the winding belt pass through the position between the first tensioning wheel 3 and the second tensioning wheel 4. When the winding belt is pulled, it indirectly drives the first tensioning wheel 3 and the second tensioning wheel 4 to perform a relative rotational movement.
[0035] When it is necessary to adjust the tension of the winding tape, first horizontally move the movable stop bar 13 so that it linearly moves on the outer walls of the two metal sliding rods 14. At this time, the first magnetic sheet 15 is separated from the second magnetic sheet 17. Until the front end of the limit disk 9 loses its restrictive effect, the limit disk 9 can be extracted from the inside of the first card slot 10, and the square rod 11 is separated from the square groove 12. After that, while installing a butterfly gasket 8 on the front outer wall of the first shaft 5, the original multiple butterfly gaskets 8 are simultaneously pushed backward. At this time, the front bearing 6 is stressed and holds the inner cavity position of the first tensioning wheel 3, so as to hold the rear bearing 6, thereby increasing the frictional contact resistance with the friction disk 7. After that, when the limit disk 9 and the square rod 11 are reset, the movable stop bar 13 is horizontally reset and re-holds and restricts the front end face of the limit disk 9 in a contact manner. During this process, the first magnetic sheet 15 and the second magnetic sheet 17 are re-engaged;
[0036] After the butterfly gasket 8 is installed, when the winding tape is pulled again, the effective adjustment of its own tension can be realized by increasing the rotation resistance of the first tensioning wheel 3 itself, and the disadvantages of the existing method of adjusting different tensioning wheels can be overcome.
[0037] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A non-adjustable winding tape tensioning wheel, comprising a front plate (1), characterized in that: A rear plate (2) is provided at the rear side of the front plate (1). On both sides between the rear plate (2) and the front plate (1), a first tensioning wheel (3) and a second tensioning wheel (4) are respectively arranged. The first tensioning wheel (3) and the second tensioning wheel (4) are arranged in a meshing manner close to each other. A shaft rod one (5) is inserted through the inner cavity of the first tensioning wheel (3). The shaft rod one (5) is fixedly installed on one end face of the rear plate (2). Bearings one (6) are sleeved on the outer walls on both sides of the shaft rod one (5). The two bearings one (6) are respectively embedded and sleeved at the front and rear ends of the first tensioning wheel (3). At one edge of the rear bearing one (6), a friction disc (7) is provided. The friction disc (7) is located outside the rear end of the shaft rod one (5), and the friction disc (7) is fixedly installed on one end face of the rear plate (2). At one side edge of the front bearing one (6), a limiting disc (9) is provided. The limiting disc (9) contacts the front end face of the shaft rod one (5). A first slot (10) is slidably clamped on the outer wall of the limiting disc (9). The first slot (10) is opened in the inner cavity on one side of the front plate (1). A plurality of disc springs (8) are stacked between the limiting disc (9) and the front bearing one (6). The plurality of disc springs (8) are all movably sleeved on the outer wall of the front end of the shaft rod one (5). At the center position of one end of the shaft rod one (5) facing the limiting disc (9), a square groove (12) is opened. A square rod (11) is slidably clamped on the inner wall of the square groove (12). The square rod (11) is fixedly installed at the center of one end face of the limiting disc (9). A positioning structure is arranged in the inner cavity of the second tensioning wheel (4). A locking structure is arranged at the front end position of the limiting disc (9).
2. The non-adjustable winding belt tensioning wheel according to claim 1, wherein: The locking structure includes a movable stop bar (13) slidably contacting the front end face of the limiting disc (9). Metal sliding rods (14) are respectively inserted and slidably sleeved in the inner cavities at the upper and lower ends of the movable stop bar (13). The two metal sliding rods (14) are both in a "U"-shaped rod body structure. The two metal sliding rods (14) are both fixedly installed on the front end face of the front plate (1). A first magnetic sheet (15) is embedded and fixedly installed at the center position of the movable stop bar (13).
3. The non-adjustable winding belt tensioning wheel according to claim 2, wherein: The locking structure further includes an extension bar (16) contacting one end face of the movable stop bar (13). The extension bar (16) is fixedly installed on the front end face of the limiting disc (9). A second magnetic sheet (17) is embedded and fixedly installed at the center position of the extension bar (16).
4. The non-adjustable winding belt tensioning wheel according to claim 3, characterized in that: Both the first magnetic sheet (15) and the second magnetic sheet (17) are made of magnetic material. The opposite end faces of the first magnetic sheet (15) and the second magnetic sheet (17) are in a butt-joint magnetic attraction fit.
5. A non-adjustable winding belt tensioning wheel according to claim 1, characterized in that: The positioning structure includes a shaft rod two (18) inserted through the inner cavity of the second tensioning wheel (4). Bearings two (19) are sleeved on the outer walls on both sides of the shaft rod two (18). The two bearings two (19) are respectively embedded and sleeved at the front and rear ends of the second tensioning wheel (4).
6. The non-adjustable winding belt tensioning wheel according to claim 5, characterized in that: The positioning structure also includes a side plate (20) fixedly connected to the front end surface of the second shaft rod (18), and the outer wall of the side plate (20) is movably engaged with a second clamping groove (21), and the second clamping groove (21) is opened in the inner cavity on the other side of the front plate (1).
7. An inadjustable winding belt tensioning wheel according to claim 1, characterized in that: Four connecting plates (22) are fixedly connected to the periphery of the position between the front plate (1) and the rear plate (2), the four connecting plates (22) are arranged in a "cross" shape, and the positions between the upper and lower connecting plates (22) and the first tensioning wheel (3) and the second tensioning wheel (4) are arranged in a vertically staggered manner.