Anti-falling protection device for electrical cabinet of marine electronic control diesel engine

By using a combined structure of stop pads, spring nuts and guide bolts on the electrical box, combined with the alarm mechanism, the problem of the electrical box falling in the vibrating environment is solved, and the stable fixation and timely warning of the electrical box are achieved, ensuring the safety of the equipment.

CN223079598UActive Publication Date: 2025-07-08HUDONG HEAVY MACHINERY
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Patent Information

Application Number
CN202421967253.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-07-08
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

船用电控柴油机电气箱在振动环境中存在坠落风险,可能导致设备损坏和人员伤害,且影响电控柴油机的安全运行。

Method used

The combination structure of the stop pad, spring nut and guide bolt is adopted, combined with the alarm mechanism, through the buffering of the spring nut and the fixing of the stop pad, the electrical box is prevented from falling and a warning sound is issued when loose.

Benefits of technology

Effectively prevent the electrical box from falling, reduce equipment damage and wiring damage, ensure the safe operation of the electrically controlled diesel engine, and promptly warn that the assembly position is loose.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223079598U_ABST
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Abstract

The utility model relates to the technical field of electric box anti-falling protection devices, and discloses a marine electric control diesel engine electric box anti-falling protection device which comprises an electric box installation stand column, a channel steel support and a locking cushion block. The channel steel support is connected with the electric box installation stand column through a pipe clamp, and channel steel is assembled outside the channel steel support; a spring nut is assembled outside the steel channel, a guide bolt is connected into the spring nut, a locking washer is assembled between the guide bolt and the spring nut, a counterbore is formed in the top of the locking cushion block, and the counterbore is aligned with the axis of the spring nut and the axis of the guide bolt. And an alarm mechanism is assembled in the locking cushion block. The anti-falling protection device for the electrical cabinet of the marine electric control diesel engine plays a role in buffering and protecting falling of the electrical cabinet, reduces the risk of falling of the electrical cabinet due to loose connection, and also prevents a wiring cable from being damaged and snapped once the electrical cabinet falls.
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Description

Technical Field

[0001] The utility model relates to the technical field of an anti-falling protection device for an electrical box, in particular to an anti-falling protection device for an electrical box of an electronically controlled diesel engine for a ship. Background Art

[0002] With the continuous updating and development of marine diesel engine technology, intelligent electronically controlled diesel engines have become the mainstream trend of development. Some conventional mechanical transmission components are gradually replaced by electrical control components, and the highly integrated characteristics of the electronic control components themselves have led to the increasingly centralized layout of the electrical control boxes on the electronically controlled diesel engines, and the weight and size of the electrical boxes have become increasingly large. At the same time, due to the limitations of the diesel engine's own size and the installation space on board, the electrical boxes currently designed are all wall-mounted. The electrical box is fixed on a bracket welded by channel steel, and the bracket is hung on the supporting columns of the two-layer platform of the diesel engine. On the other hand, due to the large number of equipment on board, the main engine, auxiliary engine and other power equipment in the engine room vibrate relatively greatly during operation on board, which makes the working environment of the electrical control box on the diesel engine relatively harsh, which in turn leads to the risk of accidental falling of the electrical control box on the electronically controlled diesel engine during the long-term operation of the diesel engine, causing physical damage to the crew working near the electrical box on board, and also breaking the wiring cable of the electrical control box, affecting the safe operation of the electronically controlled diesel engine.

[0003] Therefore, there is an urgent need for a marine electronically controlled diesel engine electrical box anti-fall protection device. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides an anti-fall protection device for an electrical box of a marine electronically controlled diesel engine to solve the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a marine electronically controlled diesel engine electrical box anti-fall protection device, comprising: an electrical box mounting column, a channel steel bracket and a stop pad, and the channel steel bracket is connected to the electrical box mounting column through a pipe clamp, the outside of the channel steel bracket is equipped with a channel steel, and the outside of the channel steel is equipped with a spring nut, the inside of the spring nut is connected with a guide bolt, a locking washer is installed between the guide bolt and the spring nut, a countersunk hole is opened on the top of the stop pad, and the countersunk hole is aligned with the axis of the spring nut and the guide bolt, and the inside of the stop pad is equipped with an alarm mechanism.

[0008] Preferably, the spring nut includes a nut, a spring is assembled at the bottom of the nut, and the spring is welded to the nut. The spring can buffer the nut after movement, and a damping rod can be assembled between the spring and the nut to enhance the buffering effect.

[0009] Preferably, the spring at the bottom of the spring nut is assembled inside the stop pad through a bolt. The spring nut makes elastic contact through the spring, which plays a role in positioning the electrical box during the assembly process and reduces the vibration of the electrical box during the operation of the diesel engine.

[0010] Preferably, the alarm mechanism includes a horn and a battery pack. Wires are assembled between the horn and the battery pack and on the right side of the horn. A set of elastic pieces is assembled on the right side of the battery pack. The horn can sound when powered on, and the wires cooperate with the set of elastic pieces to transmit the current of the battery pack to the horn.

[0011] Preferably, the set of elastic pieces includes an elastic plate. A copper plate is embedded at the bottom of the elastic plate, and the copper plate is connected to the battery pack. The elastic plate is made of plastic to prevent conduction when the guide bolt contacts the set of elastic pieces.

[0012] Preferably, there are two sets of the electrical box mounting columns, stop pads, spring nuts, guide bolts, lock washers and alarm mechanisms, which are respectively assembled on both sides of the electrical box. The stability of the electrical box during fixation can be increased through the arrangement of the two sets.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the present utility model provides a device for preventing the fall of an electrical box of a marine electronically controlled diesel engine, having the following beneficial effects:

[0015] 1. For the device for preventing the fall of an electrical box of a marine electronically controlled diesel engine, by pre-welding a stop pad on the electrical box mounting column, when installing the electrical box, a spring nut is installed on the channel steel of the fixed bracket of the electrical box, and the spring just fits into the counterbore of the stop pad. Once the fixed bracket of the electrical box becomes loose, due to the presence of the stop pad on the mounting column, the electrical box will not fall. Moreover, due to the action of the spring, it will also play a role in buffering and protecting the fall of the electrical box, which will greatly reduce the risk of the electrical box falling due to loose connection, and at the same time, it will also avoid damage to the electrical box and breakage of the wiring cable in case of a fall.

[0016] 2. For the device for preventing the fall of an electrical box of a marine electronically controlled diesel engine, through the added alarm mechanism, when the guide bolt is inserted into the inside of the stop pad, it will push down the set of elastic pieces, and then power on the battery pack, so that the horn sounds to warn that the assembly position of the electrical box is loose. Description of the drawings

[0017] Figure 1Schematic diagram of the assembly of the present utility model;

[0018] Figure 2 This is the present utility Figure 2 Enlarged schematic diagram of part A;

[0019] Figure 3 Top view of the stop pad of the present utility model;

[0020] Figure 4 Enlarged schematic diagram of the alarm mechanism of the present utility model.

[0021] In the figure: 1. Electric box installation column; 2. Channel steel bracket; 3. Stop pad; 4. Spring nut; 5. Guide bolt; 6. Lock washer; 7. Alarm mechanism; 71. Horn; 72. Circuit; 73. Battery pack; 74. Spring piece group. Specific implementation mode

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] The present utility model provides a technical solution. Please refer to Figure 1 and Figure 2 , a shipboard electric control diesel engine electric box anti-falling protection device, comprising: an electric box installation column 1, a channel steel bracket 2 and a stop pad 3, and the channel steel bracket 2 is connected to the electric box installation column 1 through a pipe clamp. The electric box installation column 1 and the channel steel bracket 2 can be connected to the electric box. A channel steel is assembled outside the channel steel bracket 2, and a spring nut 4 is assembled outside the channel steel. A guide bolt 5 is connected inside the spring nut 4, and a lock washer 6 is assembled between the guide bolt 5 and the spring nut 4. A counterbore is provided at the top of the stop pad 3, and the counterbore is aligned with the axes of the spring nut 4 and the guide bolt 5. The guide bolt 5 and the stop pad 3 cooperate to prevent the electric box from falling, and the lock washer 6 can increase the connection stability between the guide bolt 5 and the spring nut 4.

[0024] Please refer to Figure 3 and Figure 4, an alarm mechanism 7 is assembled inside the stop pad 3. The spring nut 4 includes a nut, a spring is assembled at the bottom of the nut, and the spring is welded to the nut. The spring can buffer the nut after movement, and a damping rod can be assembled between the spring and the nut to enhance the buffering effect. The spring at the bottom of the spring nut 4 is assembled inside the stop pad 3 through a bolt. The spring nut 4 makes elastic contact through the spring, which plays a role in positioning the electrical box during the assembly process and reduces the vibration of the electrical box during the operation of the diesel engine.

[0025] The alarm mechanism 7 includes a horn 71 and a battery pack 73. Wires 72 are assembled between the horn 71 and the battery pack 73 and on the right side of the horn 71. A spring plate group 74 is assembled on the right side of the battery pack 73. The horn 71 can sound when powered on. The wire 72 cooperates with the spring plate group 74 to transfer the current of the battery pack 73 to the horn 71. The horn 71 and the battery pack 73 are common alarm devices and batteries in the prior art, and the battery can supply energy to the alarm device.

[0026] The spring plate group 74 includes an elastic plate. A copper plate is embedded at the bottom of the elastic plate, and the copper plate is connected to the battery pack 73. The elastic plate is made of plastic to prevent conduction when the guide bolt 5 contacts the spring plate group 74. The electrical box mounting column 1, the stop pad 3, the spring nut 4, the guide bolt 5, the lock washer 6, and the alarm mechanism 7 are all in two groups, which are respectively assembled on both sides of the electrical box. The stability of fixing the electrical box can be increased through the setting of the two groups.

[0027] During the installation of this solution, by calculating the installation position of the channel steel bracket 2 of the electrical box in advance, the stop pad 3 is welded at the corresponding position of the electrical box mounting column 1 in advance. Before hoisting the electrical box, the spring nut 4 is installed on the channel steel bracket 2 first. When hoisting the electrical box assembly including the electrical box and the mounting bracket, adjust the position of the electrical box so that the springs below each spring nut 4 are aligned with the counterbored holes of the stop pad 3, and then lower the electrical box assembly.

[0028] At this time, the channel steel bracket 2 and the stop pad 3 make elastic contact through the spring, which plays a role in positioning the electrical box during the assembly process; at the same time, it reduces the vibration of the electrical box during the operation of the diesel engine;

[0029] Even if the bolts of the electrical box become loose and the electrical box falls due to long-term operation, the spring nut 4 will reduce the impact of the electrical box falling; in addition, once the electrical box falls, the guide bolt 5 will enter the through hole of the stop pad 3, which can fix the electrical box to prevent it from tipping over;

[0030] When the guide bolt 5 is inserted into the inside of the stop pad 3, it will push the spring plate group 74 to descend, and then be energized with the battery pack 73, so that the horn 71 is energized to produce a sound, warning that the assembly position of the electrical box is loose.

[0031] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0032] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anti-falling protection device for the electric control diesel engine electrical box on a ship, comprising: An electrical box mounting column (1), a channel steel bracket (2), and a stop pad (3) are provided, and the channel steel bracket (2) is connected to the electrical box mounting column (1) through a pipe clamp. It is characterized in that: a channel steel is assembled outside the channel steel bracket (2), and a spring nut (4) is assembled outside the channel steel. A guide bolt (5) is connected inside the spring nut (4). A lock washer (6) is assembled between the guide bolt (5) and the spring nut (4). A counterbore is provided at the top of the stop pad (3), and the counterbore is aligned with the axes of the spring nut (4) and the guide bolt (5). An alarm mechanism (7) is assembled inside the stop pad (3).

2. The anti-falling protection device for the electric control diesel engine electrical box of a ship according to claim 1, characterized in that: The spring nut (4) includes a nut, and a spring is assembled at the bottom of the nut, and the spring is welded to the nut.

3. An anti-falling protection device for an electric control diesel engine electrical box on a ship according to claim 2, characterized in that: The spring at the bottom of the spring nut (4) is assembled inside the stop pad (3) through a bolt.

4. An anti-falling protection device for the electrical cabinet of a marine electronically controlled diesel engine according to claim 1, characterized in that: The alarm mechanism (7) includes a horn (71) and a battery pack (73). Wires (72) are assembled between the horn (71) and the battery pack (73) and on the right side of the horn (71). A shrapnel group (74) is assembled on the right side of the battery pack (73).

5. The anti-falling protection device for the electric control diesel engine electrical box on a ship according to claim 4, characterized in that: The shrapnel group (74) includes an elastic plate, and a copper plate is embedded at the bottom of the elastic plate, and the copper plate is connected to the battery pack (73).

6. The anti-falling protection device for the electric control diesel engine electrical box on a ship according to claim 1, characterized in that: The electrical box mounting column (1), the stop pad (3), the spring nut (4), the guide bolt (5), the lock washer (6), and the alarm mechanism (7) are all provided in two groups and are respectively assembled on both sides of the electrical box.