Operation and maintenance robot charging pile and charging interface

Through the modular design and manual-automatic integrated charging function operation and maintenance robot charging piles, the problems of poor versatility and single charging form of existing charging piles are solved, and flexible charging and efficient battery life are achieved.

CN223079789UActive Publication Date: 2025-07-08HANGZHOU SHENHAO TECH
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Patent Information

Application Number
CN202422005988.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-08
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing charging piles have poor versatility and cannot adapt to the battery parameters and structures of different robots. The charging form is single, which affects working efficiency and safety.

Method used

A modular operation and maintenance robot charging pile is designed, including a housing, charging module and brush plate components, supporting modular replacement and stable installation, combining wired and wireless charging functions to realize manual integrated charging.

Benefits of technology

It improves the flexibility and scalability of charging piles, enhances the robot's battery life, simplifies the charging process, and improves work efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a charging pile for an operation and maintenance robot. The charging pile comprises a shell, a charging module and a brush plate assembly, a mounting cavity is formed in the shell; the charging module is limited and mounted in the mounting cavity through the fixing frame; the brush plate assembly is installed on the shell and at least comprises two brush plates arranged in parallel and a charging induction plate located between the brush plates, and the brush plates are electrically connected with the output end of the charging module. The charging pile of the operation and maintenance robot has the advantages that the charging function is modularized, the disassembly is quick and convenient, the universality is good, and the manual and automatic integrated charging function can be realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of robots, in particular to a charging pile and a charging interface for operation and maintenance robots. Background Technique

[0002] Among the many components of a robot, the robot charging pile is an important part, providing necessary electric energy for the robot to ensure the continuous and efficient operation of the robot.

[0003] The charging piles of the prior art have some technical defects:

[0004] (1) Poor versatility. On the one hand, parameters such as the battery capacity, charging voltage and current of robots may vary. The charging pile can only charge one type of robot. On the other hand, the sizes and shapes of robots are diverse, and the charging pile cannot adapt to the structures of different robots. In scenarios where multiple robots need to be deployed, to meet the charging requirements, a large number of charging piles may need to be arranged. This not only increases the cost of infrastructure construction but also may affect the working efficiency and movement path of the robots due to the complex layout of the charging piles.

[0005] (2) Single charging form, unable to simultaneously achieve manual wired charging and automated wireless charging. For a charging pile with only wired charging function, frequent plugging and unplugging of the charging interface may cause inconvenience, especially in the case of a large number of robots and frequent charging requirements. In addition, the wired charging method may also affect the charging efficiency and safety due to cable entanglement and damage. For a charging pile with only automated charging function, although it brings convenience to charging, for some robots with depleted electric energy, they need to be manually carried to the vicinity of the charging pile and the interfaces need to be manually docked frequently to achieve charging, which greatly reduces the working efficiency. Summary of the Invention

[0006] The technical problem to be solved by the utility model is to provide an operation and maintenance robot charging pile with modular charging functions, quick and convenient disassembly, good versatility, and capable of realizing the integration of manual and automatic charging functions.

[0007] To solve the above technical problem, the technical solution provided by the utility model, an operation and maintenance robot charging pile, at least includes:

[0008] A housing, an installation cavity is arranged inside the housing;

[0009] A charging module, the charging module is limited and installed in the installation cavity through a fixing frame;

[0010] A brush plate assembly is installed on the housing and includes at least two brush plates arranged in parallel and a charging induction plate located between the brush plates. The brush plates are electrically connected to the output end of the charging module.

[0011] In a preferred embodiment, the brush plate assembly further includes a first mounting plate and a bottom plate. The first mounting plate is provided with a plurality of first mounting holes for fixedly connecting with the housing near the edge, and a concave portion adapted to the bottom plate is formed by inward depression in the central region. The bottom plate is located in the concave portion and fixedly connected to the first mounting plate. The brush plates and the charging induction plate are fixedly connected to the bottom plate.

[0012] In a preferred embodiment, the bottom plate is provided with a first mounting groove corresponding to each brush plate and a second mounting groove corresponding to the charging induction plate. A screw is provided on the side of the brush plate close to the bottom plate, and a hollow groove adapted to the screw is provided in the first mounting groove.

[0013] In a preferred embodiment, the housing includes a shell with one side open and a rear cover adapted to the open end. The shell includes a front plate and a plurality of side plates sequentially connected to the front plate. The rear cover is detachably connected to the shell to form the installation cavity.

[0014] In a preferred embodiment, the front plate is provided with a slot hole adapted to the concave portion of the first mounting plate.

[0015] In a preferred embodiment, the side plates include a top plate located above, a bottom plate located at the bottom, and a first side plate and a second side plate connecting the top plate and the bottom plate. An aviation connector is provided on the first side plate, and the aviation connector is electrically connected to the output end of the charging module.

[0016] In a preferred embodiment, an installation frame is further included. The installation frame includes a connecting plate adapted to the rear cover. First mounting portions are formed by extending the two sides of the connecting plate towards the housing near the edge. The installation frame is fixedly connected to the first side plate and the second side plate through the first mounting portions, and a second mounting portion is formed by extending the edge of the connecting plate outwards.

[0017] In a preferred embodiment, a fixing seat is provided at the bottom of the bottom plate, and a plurality of second mounting holes are arranged at intervals on the fixing seat.

[0018] In a preferred embodiment, a heat dissipation portion communicating with the installation cavity is provided on the first side plate and / or the second side plate.

[0019] The present utility model further provides a charging interface adapted to the brush plate assembly of an operation and maintenance robot charging pile as described in any one of the above.

[0020] A preferred embodiment includes a second mounting plate, at least two stoppers fixedly connected to the second mounting plate, and contacts provided in one-to-one correspondence with the stoppers and adapted to the brush plate. The stopper is provided with a through cavity, an elastic element is arranged in the cavity, one end of the elastic element is connected to the second mounting plate, and one end of the contact extends into the cavity and is connected to the other end of the elastic element.

[0021] A preferred embodiment, the contact includes a body and a sliding portion formed by extending outward from an edge of one end of the body close to the second mounting plate, and a positioning portion adapted to the sliding portion is provided at one end of the stopper away from the second mounting plate.

[0022] Compared with the prior art, the operation and maintenance robot charging pile of the present utility model has the following beneficial effects:

[0023] (1) The operation and maintenance robot charging pile of the present utility model at least includes a housing, a charging module and a brush plate assembly. An installation cavity is arranged inside the housing; the charging module is limited and installed in the installation cavity through a fixing frame; the brush plate assembly is installed on the housing and at least includes two brush plates arranged in parallel, and a charging induction plate located between the brush plates. The brush plates are electrically connected to the output end of the charging module. With such a design, on the one hand, the charging device in the charging pile is modularly designed, and the charging module can be replaced according to different charging requirements. This modular design is convenient for installation, maintenance and upgrade, and improves the flexibility and scalability of the operation and maintenance robot charging pile; on the other hand, through at least two brush plates arranged in parallel, different operation and maintenance robots can be charged by contacting the brush plates, improving the battery life of the operation and maintenance robots.

[0024] (2) For the operation and maintenance robot charging pile of the present utility model, the brush plate assembly is installed on the housing, and further includes a mounting plate and a bottom plate. A plurality of first mounting holes for fixedly connecting with the housing are arranged at a position close to the edge of the mounting plate, ensuring that the brush plate assembly can be firmly installed on the housing and is not easy to loosen or fall off. A concave portion adapted to the bottom plate is formed by inward depression in the central area of the mounting plate. The bottom plate is located in the concave portion and fixedly connected to the first mounting plate. The brush plates and the charging induction plate are fixedly connected to the bottom plate, enhancing the structural strength of the brush plate assembly and improving its overall stability.

[0025] (3) For the operation and maintenance robot charging pile of the present utility model, an aviation connector is provided on the first side plate, and the aviation connector is electrically connected to the output end of the charging module. At the same time, the integrated charging function of manual wired charging and automatic wireless charging is realized. For some robots with exhausted electric energy, it is not necessary to manually carry them to the vicinity of the charging pile and frequently manually dock the interfaces to achieve charging, greatly improving the work efficiency.

[0026] (4) The charging pile for the operation and maintenance robot of the present utility model further includes a mounting bracket. The mounting bracket includes a connecting plate adapted to the rear cover. The left and right side edges of the connecting plate extend towards the housing to form a first mounting portion. The mounting bracket is fixedly connected to the first side plate and the second side plate through the first mounting portion. The edge of the connecting plate extends away from the housing to form a second mounting portion. A fixing seat is provided at the bottom of the bottom plate, and a plurality of mounting holes are provided at intervals on the fixing seat. With such a design, on the one hand, the diversification of the installation of the charging pile is realized, and it can be applied to different installation occasions; on the other hand, the charging pile can be disassembled quickly and conveniently, so as to replace the charging module according to different charging requirements. Description of the Drawings

[0027] Figure 1 FIG. is an exploded schematic view of the overall structure of the first embodiment of the charging pile for the operation and maintenance robot of the present utility model;

[0028] Figure 2 FIG. is a schematic view of the outer shell structure of the first embodiment of the charging pile for the operation and maintenance robot of the present utility model;

[0029] Figure 3 FIG. is a schematic view of the structure of the brush plate assembly of the first embodiment of the charging pile for the operation and maintenance robot of the present utility model;

[0030] Figure 4 FIG. is a schematic view of the structure of the brush plate assembly of the first embodiment of the charging pile for the operation and maintenance robot of the present utility model from another angle;

[0031] Figure 5 FIG. is a schematic view of the structure of the first mounting plate of the first embodiment of the charging pile for the operation and maintenance robot of the present utility model;

[0032] Figure 6 FIG. is a schematic view of the structure of the bottom plate of the first embodiment of the charging pile for the operation and maintenance robot of the present utility model;

[0033] Figure 7 FIG. is a schematic view of the structure of the mounting bracket of the first embodiment of the charging pile for the operation and maintenance robot of the present utility model;

[0034] Figure 8 FIG. is a schematic view of the overall structure of the charging interface of the second embodiment of the charging interface of the present utility model;

[0035] Figure 9 FIG. is a schematic view of the structure of the stopper of the second embodiment of the charging interface of the present utility model;

[0036] Figure 10 FIG. is a schematic view of the structure of the contact of the second embodiment of the charging interface of the present utility model.

[0037] Description of the Reference Numerals:

[0038] 1 - housing; 11 - installation cavity; 12 - outer shell; 121 - front panel; 1211 - slot hole; 122 - side panel; 1221 - top plate; 1222 - bottom plate; 1223 - first side plate; 1224 - second side plate; 1225 - aviation connector; 1226 - heat dissipation part; 123 - opening; 13 - rear cover; 2 - charging module; 21 - fixing bracket; 3 - brush plate assembly; 31 - brush plate; 311 - screw; 32 - charging induction plate; 33 - first mounting plate; 331 - first mounting hole; 332 - recess; 34 - bottom plate; 341 - first mounting groove; 3411 - hollowed-out groove; 342 - second mounting groove; 4 - mounting rack; 41 - connecting plate; 42 - first mounting part; 43 - second mounting part; 5 - fixing seat; 51 - second mounting hole; 6 - second mounting plate; 7 - stopper; 71 - cavity; 72 - elastic element; 8 - contact. Detailed implementation manner

[0039] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0040] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0041] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, an integral connection, or a detachable connection; it can be the communication inside two elements; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0042] Embodiment 1

[0043] A charging pile for an operation and maintenance robot of the present utility model, as Figure 1-2As shown in the figure, it includes a housing 1, a charging module 2, and a brush plate assembly 3. An installation cavity 11 is provided inside the housing 1; the charging module 2 is installed in the installation cavity by being limited by a fixing bracket 21; the brush plate assembly 3 is installed on the housing and includes at least two brush plates 31 arranged in parallel, and a charging induction plate 32 located between the brush plates. The brush plates are electrically connected to the output end of the charging module 2. With such a design, on the one hand, the charging device in the charging pile is modularly designed, and the charging module can be replaced according to different charging requirements. This modular design is convenient for installation, maintenance, and upgrade, improving the flexibility and scalability of the charging pile for the operation and maintenance robot; on the other hand, through at least two brush plates arranged in parallel, different operation and maintenance robots can be charged by contacting the brush plates, improving the battery life of the operation and maintenance robot.

[0044] As Figure 3-4 shown, the brush plate assembly 3 further includes a first mounting plate 33 and a bottom plate 34. As Figure 5 shown, the first mounting plate 33 is provided with a plurality of first mounting holes 331 for fixedly connecting with the housing near the edge, ensuring that the brush plate assembly can be firmly installed on the housing and is not easy to loosen or fall off. And a concave portion 332 adapted to the bottom plate is formed by inward depression in the central area of the first mounting plate 33. The bottom plate is located in the concave portion and fixedly connected to the first mounting plate. The brush plates and the charging induction plate are fixedly connected to the bottom plate, enhancing the structural strength of the brush plate assembly and improving its overall stability.

[0045] Preferably, the concave portion of the first mounting plate 33 is provided with a slot hole 333 communicating with the installation cavity 11.

[0046] As Figure 4 and 6 shown, in this embodiment, the bottom plate 34 is provided with a first mounting groove 341 corresponding to each brush plate and a second mounting groove 342 corresponding to the charging induction plate. The brush plate is located in the first mounting groove 341 and a screw 311 is provided on the side close to the bottom plate. The first mounting groove is provided with a hollow groove 3411 adapted to the screw. The charging device in this embodiment is modularly designed, and the charging module can be replaced according to different charging requirements. The output end of the charging module is connected to the brush plate through the screw 311. With such a structure, it is convenient for installation, maintenance, and upgrade, and at the same time increases the versatility of the charging pile.

[0047] As Figure 1-2 shown, the housing 1 includes a housing 12 with an open side 123 and a rear cover 13 adapted to the open side. The housing 12 includes a front plate 121 and a plurality of side plates 122 sequentially connected to the front plate. The rear cover is detachably connected to the housing to form the installation cavity 11.

[0048] Preferably, the front plate 121 is provided with a slot hole 1211 adapted to the concave portion of the first mounting plate.

[0049] In this embodiment, the side plate includes a top plate 1221 located above, a bottom plate 1222 located at the bottom, and a first side plate 1223 and a second side plate 1224 connecting the top plate and the bottom plate. An aviation connector 1225 is provided on the first side plate, and the aviation connector is electrically connected to the output end of the charging module. The integrated charging function of manual wired charging and automatic wireless charging is realized at the same time. For some robots with depleted electric energy, there is no need to manually carry them to the vicinity of the charging pile and frequently manually dock the interfaces to achieve charging, which greatly improves the work efficiency.

[0050] As Figure 1 and Figure 7 shown, the charging pile for the operation and maintenance robot in this embodiment further includes a mounting bracket 4. The mounting bracket includes a connecting plate 41 adapted to the rear cover 13. The left and right sides of the connecting plate extend towards the housing at positions close to the edge to form a first mounting portion 42. The mounting bracket is fixedly connected to the first side plate 1223 and the second side plate 1224 through the first mounting portion. The edge of the connecting plate extends outwards to form a second mounting portion 43.

[0051] Preferably, a fixing seat 5 is provided at the bottom of the bottom plate 1222, and a plurality of second mounting holes 51 are arranged at intervals on the fixing seat. With such a design, on the one hand, the installation of the charging pile is diversified and can be applied to different installation occasions; on the other hand, the charging pile can be disassembled quickly and conveniently to replace the charging module according to different charging requirements.

[0052] As Figure 1 shown, the first side plate 1223 and the second side plate 1224 are both provided with a heat dissipation portion 1226 communicating with the installation cavity 11.

[0053] Embodiment Two

[0054] A charging interface in this embodiment is adapted to the brush plate assembly of the charging pile for the operation and maintenance robot as described above. As Figure 8-9 shown, the interface includes a second mounting plate 6, at least two stoppers 7 fixedly connected to the second mounting plate, and contacts 8 arranged corresponding to the stoppers one by one and adapted to the brush plate 31. The stopper is provided with a through cavity 71, and an elastic element 72 is arranged in the cavity. One end of the elastic element is connected to the second mounting plate, and one end of the contact extends into the cavity and is connected to the other end of the elastic element.

[0055] As Figure 9-10 shown, the contact 8 includes a body 81 and a sliding portion 82 extending outwards from the edge of one end of the body close to the second mounting plate. The stopper 7 is provided with a positioning portion 73 adapted to the sliding portion 82 at one end away from the second mounting plate.

[0056] In summary, the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An operation and maintenance robot charging pile, characterized in that, At least including: A housing (1) with an installation cavity (11) arranged inside. A charging module (2) which is installed in the installation cavity in a limited way through a fixing bracket (21). A brush plate assembly (3) which is installed on the housing and at least includes two brush plates (31) arranged in parallel and a charging induction plate (32) located between the brush plates. The brush plates are electrically connected to the output end of the charging module.

2. The operation and maintenance robot charging pile according to claim 1, wherein: The brush plate assembly (3) further includes a first mounting plate (33) and a bottom plate (34). The first mounting plate is provided with a plurality of first mounting holes (331) for fixedly connecting with the housing at a position close to the edge, and a concave portion (332) adapted to the bottom plate is formed by inward depression in the central area. The bottom plate is located in the concave portion and fixedly connected to the first mounting plate. The brush plates and the charging induction plate are fixedly connected to the bottom plate.

3. The operation and maintenance robot charging pile according to claim 2, characterized in that: The bottom plate (34) is provided with a first mounting groove (341) corresponding to each brush plate and a second mounting groove (342) corresponding to the charging induction plate. A screw (311) is arranged on one side of the brush plate (31) close to the bottom plate, and a hollow groove (3411) adapted to the screw is arranged in the first mounting groove.

4. The operation and maintenance robot charging pile according to claim 3, wherein: The housing (1) includes a housing (12) with an open side (123) and a rear cover (13) adapted to the open side. The housing includes a front plate (121) and a plurality of side plates (122) sequentially connected to the front plate. The rear cover (13) is detachably connected to the housing to form the installation cavity (11).

5. The operation and maintenance robot charging pile according to claim 4, wherein: The front plate (121) is provided with a slot hole (1211) adapted to the concave portion of the first mounting plate.

6. The operation and maintenance robot charging pile according to claim 5, characterized in that: The side plates (122) include a top plate (1221) located above, a bottom plate (1222) located at the bottom, a first side plate (1223) and a second side plate (1224) connecting the top plate and the bottom plate. An aviation connector (1225) is arranged on the first side plate, and the aviation connector is electrically connected to the output end of the charging module.

7. The operation and maintenance robot charging pile according to claim 6, characterized in that: It further includes a mounting rack (4). The mounting rack includes a connecting plate (41) adapted to the rear cover. First mounting portions (42) are formed by extending towards the housing (1) at positions close to the edge on both sides of the connecting plate. The mounting rack is fixedly connected to the first side plate and the second side plate through the first mounting portions, and a second mounting portion (43) is formed by the edge of the connecting plate extending outwards.

8. A maintenance robot charging pile according to claim 7, characterized in that: A fixing seat (5) is arranged at the bottom of the bottom plate (1222), and a plurality of second mounting holes (51) are arranged at intervals on the fixing seat.

9. A maintenance robot charging pile according to claim 8, characterized in that: The first side plate (1223) and / or the second side plate (1224) is provided with a heat dissipation portion (1226) communicated with the installation cavity (11).

10. A charging interface, characterized in that: It is adapted to the brush plate assembly (3) of an operation and maintenance robot charging pile as described in any one of claims 1-9.

11. A charging interface according to claim 10, characterized in that: It includes a second mounting plate (6), at least two stoppers (7) fixedly connected to the second mounting plate, and contacts (8) provided corresponding to the stoppers one by one and adapted to the brush plate (31). The stopper is provided with a through cavity (71), and an elastic element (72) is arranged in the cavity. One end of the elastic element is connected to the second mounting plate, and one end of the contact extends into the cavity and is connected to the other end of the elastic element.

12. A charging interface according to claim 11, characterized in that: The contact (8) includes a body (81) and a sliding portion (82) formed by extending outward from an edge of one end of the body close to the second mounting plate. A positioning portion (73) adapted to the sliding portion (82) is arranged at one end of the stopper (7) far from the second mounting plate.