Mixing equipment for producing suckling pig feed containing whey powder in different proportions

By introducing a knock rod and a water spray device into the suckling pig material mixing equipment, the problem of residual materials in the inner wall of the mixing cylinder is solved, and uniform mixing and cleaning of suckling pig material is achieved, ensuring the accuracy of the mixing ratio of suckling pig material and the absence of cross-contamination.

CN223082690UActive Publication Date: 2025-07-11GUANGZHOU WUFENG ANIMAL HEALTH PROD CO LTD

Patent Information

Application Number
CN202421141385.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-07-11
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

When existing suckling pig material mixing equipment produces different proportions of whey powder, it is easy to cause inaccurate mixing ratios due to residual materials and there is a risk of pollution, which affects quality control.

Method used

A mixing equipment is designed, by setting up a knock rod, agitating rod, water spraying tray and other structures on the mixing cylinder, and cleaning the inner wall of the mixing cylinder is achieved by using an eccentric cam and a water spraying device to ensure uniform mixing of materials and avoiding residues.

Benefits of technology

It effectively reduces the mixing ratio error, avoids cross-contamination caused by material residue, and ensures the mixing quality of suckling pig material.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223082690U_ABST
    Figure CN223082690U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of processing of suckling pig feed, in particular to mixing equipment for producing suckling pig feed containing whey powder in different proportions, which comprises a mixing cylinder, an upper cover plate fixedly connected onto the mixing cylinder, an upper shell fixedly connected onto the upper cover plate, a cross rod slidably connected onto the upper shell, a knocking rod rotatably connected onto the cross rod, and an upper cover plate fixedly connected onto the knocking rod. The knocking rods are fixedly connected with the first ends of torsional springs, the second ends of the torsional springs are rotationally connected to the cross rod, and the eccentric action generated when the eccentric cam rotates is utilized to drive the knocking rods on the two sides to alternately knock the outer wall of the mixing barrel, so that materials adhered to the mixing barrel are shaken off, and it is ensured that when whey powder is mixed, the proportion error is small; and the inner walls of the stirring rod and the mixing cylinder are washed through the water spraying disc, so that material residues are avoided, and the final mixing proportion cannot be influenced by previous material residues when materials are mixed next time.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of suckling pig feed processing, and specifically, it is a mixing device for producing suckling pig feed containing whey powder with different proportions. Background Technique

[0002] Whey powder has the characteristics of high-quality protein and high lactose content, which is beneficial to promoting the digestion and absorption of suckling pigs. It also contains various vitamins and minerals, such as vitamins A, D, E, B groups, as well as calcium, phosphorus, etc., which can meet the nutritional elements required for the growth of suckling pigs. With rich nutritional components, whey powder has currently become one of the essential raw materials in piglet feed.

[0003] In the prior art, a mixer is mostly used to mix whey powder with other raw materials, additives, etc. evenly according to a set ratio, so as to process suckling pig feed containing whey powder with different proportions. Common mixing devices, such as: the Chinese invention patent with the patent publication number CN118001978A, discloses a feed production mixing device that stirs the mixed materials in the mixing tank through a rotating mixing mechanism. In the field of suckling pig feed production and processing, the same device may be used to process suckling pig feed containing whey powder with different proportions according to different production requirements. At this time, if the residual original mixed materials in the mixing cylinder are not cleaned in time, it will affect the actual ratio of the new mixed materials, and there may also be situations such as contaminating the mixed materials, seriously affecting the product quality control. Further, the prior art discloses mixing devices with an inner cavity cleaning function. In order to avoid the prior art barriers, a technical solution different from the prior art needs to be proposed. Summary of the Utility Model

[0004] In order to avoid the prior art barriers, the utility model provides a mixing device for producing suckling pig feed containing whey powder with different proportions. By setting a main shaft, cross bar, knocking rod, torsion spring, cross bar, stirring rod, etc. on the mixing cylinder, the cleaning of the inner wall of the mixing cylinder is realized. When the same mixing device is used to produce suckling pig feed containing whey powder with different proportions, the product quality control problems caused by residual mixed materials are greatly reduced.

[0005] The utility model is realized through the following technical solutions: A mixing device for producing suckling pig feed containing whey powder with different proportions, including a mixing cylinder, a top cover is fixedly connected to the mixing cylinder, an upper shell is fixedly connected to the top cover, a cross bar is slidably connected to the upper shell, a knocking rod is rotatably connected to the cross bar, the first end of a torsion spring is fixedly connected to the knocking rod, the second end of the torsion spring is rotatably connected to the cross bar, the knocking rod also contacts the outer wall of the mixing cylinder, a main shaft is rotatably connected to the cross bar, a stirring rod is fixedly connected to the main shaft, and the stirring rod is also rotatably connected to the inner wall of the mixing cylinder.

[0006] To better implement the present utility model, further, the first end of a support rod is fixedly connected to the mixing cylinder, the second end of the support rod is rotatably connected to the support frame, a side motor is fixedly installed on the support frame, and the output shaft of the side motor is fixedly connected to the second end of the support rod.

[0007] To better implement the present utility model, further, two limiting blocks are fixedly connected to the upper cover plate, the first end of a connecting shaft is slidably connected to each limiting block, and an eccentric cam is fixedly connected to the second end of the connecting shaft.

[0008] To better implement the present utility model, further, an intermediate gear is fixedly connected to the main shaft, a side gear is fixedly connected to the connecting shaft, and the intermediate gear meshes with the side gear.

[0009] To better implement the present utility model, further, a chute and a hole are provided on the cross bar, the connecting shaft is rotatably connected to the hole of the cross bar, and the main shaft is slidably connected to the chute of the cross bar.

[0010] To better implement the present utility model, further, a water injection pipe is fixedly installed on the upper cover plate, a water spraying disc is fixedly connected to the water injection pipe, a plurality of water spraying holes are provided on the water spraying disc, and the water spraying disc is also fixedly installed on the inner wall of the mixing cylinder.

[0011] Compared with the prior art, the present utility model has the following advantages and beneficial effects:

[0012] 1. By providing an eccentric cam, the present utility model utilizes the eccentric action generated when the eccentric cam rotates to drive the knocking rods on both sides to alternately knock the outer wall of the mixing cylinder, thereby knocking off the adhered materials on the mixing cylinder and ensuring a small proportional error when mixing whey powder.

[0013] 2. By providing a water spraying disc to wash the stirring rod and the inner wall of the mixing cylinder, the present utility model avoids material residue, so that the final mixing ratio will not be affected by the residue of the previous material during the next mixing of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 is a front view of the present utility model;

[0016] Figure 3 is a schematic diagram of the structure of the upper cover plate of the present utility model;

[0017] Figure 4 is Figure 3 a partially enlarged view of the local structure at A in

[0018] Figure 5 isFigure 3 Enlarged view of the local structure at position B in the [device];

[0019] Figure 6 Schematic structural view of the limit block of the present utility model;

[0020] Figure 7 Schematic structural view of the water spraying disc of the present utility model;

[0021] Wherein 101 - mixing cylinder; 102 - support rod; 103 - support frame; 104 - side motor; 105 - sealing plate; 106 - upper cover plate; 107 - upper shell; 108 - water injection pipe; 109 - bracket; 110 - main motor; 111 - main shaft; 112 - intermediate gear; 113 - side gear; 114 - connecting shaft; 115 - eccentric cam; 116 - cross bar; 117 - water spraying disc; 118 - torsion spring; 119 - knocking rod; 120 - limit block; 121 - stirring rod. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Embodiment 1:

[0024] As Figures 1 to 7 shown, a mixing device for producing piglet feed containing whey powder with different proportions includes a mixing cylinder 101. An upper cover plate 106 is fixedly connected to the mixing cylinder 101. An upper shell 107 is fixedly connected to the upper cover plate 106. A cross bar 116 is slidably connected to the upper shell 107. A knocking rod 119 is rotatably connected to the cross bar 116. The first end of a torsion spring 118 is fixedly connected to the knocking rod 119. The second end of the torsion spring 118 is rotatably connected to the cross bar 116. The knocking rod 119 also contacts the outer wall of the mixing cylinder 101. A main shaft 111 is rotatably connected to the cross bar 116. A stirring rod 121 is fixedly connected to the main shaft 111. The stirring rod 121 is also rotatably connected to the inner wall of the mixing cylinder 101.

[0025] One end of a support rod 102 is fixedly connected to the mixing cylinder 101. The other end of the support rod 102 is rotatably connected to a support frame 103. A side motor 104 is fixedly installed on the support frame 103. The output shaft of the side motor 104 is fixedly connected to the other end of the support rod 102. A sealing plate 105 is arranged on the mixing cylinder 101. A support 109 is fixedly connected to the upper cover plate 106. A main motor 110 is fixedly installed on the support 109. The output shaft of the main motor 110 is fixedly connected to a main shaft 111.

[0026] During use, the side motor 104 rotates the support rod 102, and the support rod 102 then drives the mixing cylinder 101 to rotate around the axis of the support rod 102, so that the sealing plate 105 on the mixing cylinder 101 rotates above the support rod 102, thereby facilitating the addition of materials and checking whether there is any residue on the inner wall of the mixing cylinder 101.

[0027] When putting in the materials, open the sealing plate 105, put the pre-prepared whey powder and other mixed materials into the mixing cylinder 101 together in proportion, then close the sealing plate 105, and rotate the mixing cylinder 101 in the reverse direction to make the sealing plate 105 return to the lower end, and then carry out the mixing process. During mixing, the main motor 110 drives the main shaft 111, and the main shaft 111 drives the stirring rod 121 to rotate on the inner wall of the mixing cylinder 101, so as to stir the whey powder and other mixed materials in the mixing cylinder 101. The stirring rod 121 is close to the inner wall of the mixing cylinder 101, and the adhered materials on the inner wall can be scraped off during stirring to avoid uneven mixing.

[0028] When the main shaft 111 rotates, it will also drive the cross bar 116 to slide horizontally back and forth on the water spraying disc 117, so that the knocking rods 119 at both ends of the cross bar 116 approach and move away from the mixing cylinder 101. In the initial state, the knocking rods 119 on both sides are in contact with the outer wall of the mixing cylinder 101. When the cross bar 116 moves, the knocking rod 119 moving towards the mixing cylinder 101 twists the torsion spring 118 on the cross bar 116 under the block of the mixing cylinder 101, while on the other side, that is, the knocking rod 119 moving away from the mixing cylinder 101 separates from the outer wall of the mixing cylinder 101 and the torsion spring 118 does not twist. When the cross bar 116 moves in the reverse direction, the knocking rod 119 that was previously away from the mixing cylinder 101 becomes the one moving towards the mixing cylinder 101, so that the knocking rod 119 contacts and knocks on the outer wall of the mixing cylinder 101, and then the cross bar 116 continues to move, and the cross bar 116 on this side pulls the knocking rod 119, thereby twisting the torsion spring 118, while on the other side, that is, the knocking rod 119 that was previously close to the mixing cylinder 101, moves away from the mixing cylinder 101, so that the knocking rods 119 on both sides alternately knock on the outer wall of the mixing cylinder 101.

[0029] Under the action of the torsion spring 118, the knocking rod 119 knocks on the outer wall of the mixing cylinder 101, causing the mixing cylinder 101 to vibrate, so that the materials on the inner wall of the mixing cylinder 101 that have not been scraped off by the stirring rod 121 are shaken off. When discharging is required after mixing is completed, there is no need to control the rotation of the mixing cylinder 101. Keep the sealing plate 105 at the lower end, open the sealing plate 105, the materials fall by their own gravity, and start the main motor 110 to control the rotation of the stirring rod 121 in the mixing cylinder 101 to scrape off the materials remaining on the inner wall of the mixing cylinder 101. At the same time, through the knocking of the cross bar 116 on the mixing cylinder 101, the materials still remaining on the mixing cylinder 101 and the stirring rod 121 fall, so as to ensure that there is no material residue and avoid cross-contamination in the next mixing, affecting the mixing ratio of the whey powder for piglets.

[0030] Observe through the opening at the sealing plate 105 of the mixing cylinder 101. If there is a large amount of residual material in the mixing cylinder 101, an external water pipe can be connected to the water injection pipe 108 to inject water into the mixing cylinder 101 and clean it under the stirring of the stirring rod 121, so as to avoid residue.

[0031] Embodiment 2:

[0032] As Figures 3 to 7 shown, two limit blocks 120 are fixedly connected to the upper cover plate 106, and the first end of a connecting shaft 114 is slidably connected to each limit block 120, and an eccentric cam 115 is fixedly connected to the second end of the connecting shaft 114.

[0033] An intermediate gear 112 is fixedly connected to the main shaft 111, a side gear 113 is fixedly connected to the connecting shaft 114, and the intermediate gear 112 meshes with the side gear 113.

[0034] The cross bar 116 is provided with a chute and a hole, the connecting shaft 114 is rotatably connected to the hole of the cross bar 116, and the main shaft 111 is slidably connected to the chute of the cross bar 116.

[0035] In use, the main shaft 111 drives the intermediate gear 112 to rotate. Since the intermediate gear 112 meshes with the side gears 113 on both sides, the intermediate gear 112 drives the side gears 113 on both sides to rotate. Furthermore, the side gears 113 on both sides each drive a connecting shaft 114 to rotate on the cross bar 116, so that the eccentric cams 115 on the connecting shafts 114 rotate. Through the eccentric action of the eccentric cams 115, the connecting shafts 114 and the cross bar 116 are driven to slide horizontally back and forth on the limit blocks 120. The eccentric cams 115 on both sides are arranged in the same direction, that is, the eccentric directions of the two eccentric cams 115 are the same. Thus, when the eccentric cams 115 rotate, the connecting shafts 114 are driven to slide horizontally back and forth on the limit blocks 120. And there is a relatively large gap between the side gears 113 on the connecting shafts 114 and the intermediate gear 112, that is, the tooth pitch is large and the teeth are long. Therefore, when the side gears 113 follow the connecting shafts 114 to move horizontally back and forth, it does not affect the meshing relationship between the side gears 113 and the intermediate gear 112. Furthermore, the connecting shafts 114 drive the cross bar 116 to reciprocate on the upper shell 107, driving the knocking rod 119 to knock on the outer wall of the mixing cylinder 101.

[0036] A water injection pipe 108 is fixedly installed on the upper cover plate 106. A water spraying disc 117 is fixedly connected to the water injection pipe 108. A plurality of water spraying holes are arranged on the water spraying disc 117. The water spraying disc 117 is also fixedly installed on the inner wall of the mixing cylinder 101.

[0037] In use, water is injected into the water spraying disc 117 through the water injection pipe 108, and then the inner wall of the mixing cylinder 101 and the stirring rod 121 are sprayed with water through the water spraying disc 117, so as to clean the stirring rod 121 and the inner wall of the mixing cylinder 101. And by driving the stirring rod 121 to rotate, the water is driven to flow in the mixing cylinder 101, further cleaning the residual materials on the stirring rod 121 and on the side of the mixing cylinder 101 close to the sealing plate 105. Since this side is the main mixing area, the materials are mainly concentrated on the side of the mixing cylinder 101 close to the sealing plate 105. Thus, through the cleaning of the mixing cylinder 101, cross contamination is avoided when mixing whey powder with the same ratio and different ratios.

[0038] The above is only a preferred embodiment of the present invention, and does not impose any form of limitation on the present invention. Any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention shall fall within the protection scope of the present invention.

Claims

1. A mixing device for producing piglet feed containing whey powder with different proportions, including a mixing cylinder (101), characterized in that: A upper cover plate (106) is fixedly connected to the mixing cylinder (101). An upper shell (107) is fixedly connected to the upper cover plate (106). A cross bar (116) is slidably connected to the upper shell (107). A knocking rod (119) is rotatably connected to the cross bar (116). A first end of a torsion spring (118) is fixedly connected to the knocking rod (119). A second end of the torsion spring (118) is rotatably connected to the cross bar (116). The knocking rod (119) is also in contact with the outer wall of the mixing cylinder (101). A main shaft (111) is rotatably connected to the cross bar (116). A stirring rod (121) is fixedly connected to the main shaft (111). The stirring rod (121) is also rotatably connected to the inner wall of the mixing cylinder (101).

2. The mixing equipment for producing piglet feed containing whey powder with different proportions according to claim 1, wherein: A first end of a support rod (102) is fixedly connected to the mixing cylinder (101). A second end of the support rod (102) is rotatably connected to a support frame (103). A side motor (104) is fixedly installed on the support frame (103). An output shaft of the side motor (104) is fixedly connected to the second end of the support rod (102).

3. The mixing equipment for producing piglet feed containing whey powder with different proportions according to claim 1, characterized in that: Two limit blocks (120) are fixedly connected to the upper cover plate (106). A first end of a connecting shaft (114) is slidably connected to each limit block (120). An eccentric cam (115) is fixedly connected to a second end of the connecting shaft (114).

4. A mixing device for producing piglet feed containing whey powder with different proportions according to claim 3, characterized in that: An intermediate gear (112) is fixedly connected to the main shaft (111). A side gear (113) is fixedly connected to the connecting shaft (114). The intermediate gear (112) meshes with the side gear (113).

5. A mixing device for producing piglet feed containing whey powder with different proportions according to claim 4, characterized in that: A chute and a hole are provided on the cross bar (116). The connecting shaft (114) is rotatably connected to the hole on the cross bar (116). The main shaft (111) is slidably connected to the chute of the cross bar (116).

6. The mixing equipment for producing piglet feed containing whey powder with different proportions according to claim 5, characterized in that: A water injection pipe (108) is fixedly installed on the upper cover plate (106). A water spraying disc (117) is fixedly connected to the water injection pipe (108). A plurality of water spraying holes are provided on the water spraying disc (117). The water spraying disc (117) is also fixedly installed on the inner wall of the mixing cylinder (101).

Citation Information

Patent Citations

  • Feed production mixing device and use method thereof

    CN118001978A

Cited By

  • Flour blanking device for processing dry baked buns

    CN121621371A