Granulator with dust suppression structure
By introducing spray dust reduction and vacuum cleaning systems into the pelletizer, the dust problem during discharge is solved, and the cleaning and dust reduction effect during the feeding and discharge process is achieved, which improves the practicality of the working environment and the device.
Patent Information
- Application Number
- CN202421962722.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-14
AI Technical Summary
When the existing pelletizer is completed, a large amount of dust will be generated during the discharge process, affecting the working environment.
The spray dust reduction system consists of components such as water storage tank, support frame, movable column, water conduit, dust reduction nozzle, etc. It reduces dust at the inlet by spraying water mist, and reduces dust during discharge through components such as exhaust fans, dust exhaust pipes, and vacuum channels.
It effectively reduces dust during feeding and discharging, improves the cleanliness of the working environment and the practicality of the device, and facilitates the maintenance and replacement of the filter plate.
Smart Images

Figure CN223082729U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pellet machines, in particular to a pellet machine with a dust suppression structure. Background Art
[0002] A granulator is a special equipment that grinds wet powder or block dry material into the required particles. The wet powder mixture is forced to pass through a screen under the forward and reverse rotation of a rotating drum to form particles. The granulator is used to manufacture particles of various specifications in the pharmaceutical, chemical, breeding, food and other industries. It has the characteristics of simple structure, advanced granulation method, high efficiency and energy saving.
[0003] The existing technology has the following problems: when the existing pellet machine is discharging after processing, a large amount of dust will be generated during the discharging process. Utility Model Content
[0004] The utility model aims to provide a granulator with a dust suppression structure to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A pellet machine with a dust suppression structure comprises a supporting base, a body is fixedly mounted on the top of the supporting base, a pellet machine device is fixedly mounted on the top of the body, a feed port is fixedly mounted on the top of the pellet machine device, and a discharge plate is fixedly mounted on the lower outside of the pellet machine device.
[0007] A bottom plate is fixedly installed above the outer side of the pellet machine equipment, a water storage tank is fixedly installed on the top of the bottom plate, a water receiving pipe is fixedly installed on the top of the water storage tank, and dust suppression mechanisms are arranged at both ends of the water storage tank.
[0008] A fixing plate is fixedly installed in the middle of the outer side of the pellet machine equipment, and a dust collecting mechanism is arranged on the top of the fixing plate.
[0009] A further improvement of the technical solution of the utility model is that the dust reduction mechanism includes a support frame, the bottom of one side of the support frame is fixedly installed on the two ends of the water tank, the top of one side of the support frame is movably sleeved with a movable column, one end of the movable column is fixedly installed with a water channel, and the front of the water channel is fixedly installed with a dust reduction nozzle.
[0010] By adopting the above technical solution, the function of spray dust reduction is achieved through the cooperation of the water storage tank, the support frame, the movable column, the water channel and the dust reduction nozzle.
[0011] A further improvement of the technical solution of the present utility model lies in that: a pump is fixedly installed on one side of the water storage tank, one end of the pump is fixedly installed with a water delivery hose, and one end of the water delivery hose is arranged at the center of the back of the water delivery channel.
[0012] By adopting the above technical solution, through the mutual cooperation of the pump and the water delivery hose, the function of transmitting water is achieved.
[0013] A further improvement of the technical solution of the present utility model lies in that: a telescopic push rod is fixedly installed on the other side of the support frame, and a gear plate is movably installed on the top of the telescopic push rod.
[0014] By adopting the above technical solution, through the mutual cooperation of the telescopic push rod and the gear plate, the function of telescopic adjustment is achieved.
[0015] A further improvement of the technical solution of the present utility model lies in that: a regulating gear is meshed with one side of the gear plate, one end of the regulating gear is fixedly installed with a connecting column, and one end of the connecting column is fixedly installed at the other end of the movable column.
[0016] By adopting the above technical solution, through the mutual cooperation of the regulating gear, the gear plate, the connecting column and the movable column, the function of angle adjustment is achieved.
[0017] A further improvement of the technical solution of the present utility model lies in that: the dust suction mechanism includes a suction fan, the suction fan is fixedly installed on the top of the fixed plate, both ends of the suction fan are fixedly installed with dust discharge pipes, one end of the dust discharge pipe is fixedly installed with a dust suction channel, and the dust suction channel is arranged on both sides of the discharge plate.
[0018] By adopting the above technical solution, through the mutual cooperation of the suction fan, the dust discharge pipe and the dust suction channel, the function of convenient dust suction is achieved.
[0019] A further improvement of the technical solution of the present utility model lies in that: support frames are fixedly installed on both sides of the inner cavity of the discharge plate, a disassembly chute is opened inside the support frame, a disassembly slide plate is movably installed inside the disassembly chute, a filter plate is fixedly installed on one side of the disassembly slide plate, and the filter plate is arranged at one end of the dust suction channel.
[0020] By adopting the above technical solution, through the mutual cooperation of the disassembly chute, the filter plate and the disassembly slide plate, the function of convenient disassembly is achieved.
[0021] Due to the adoption of the above technical solution, the technical progress obtained by the present utility model compared with the prior art is:
[0022] 1. The utility model provides a granulator with a dust suppression structure. Through the mutual cooperation of a water storage tank, a support frame, a movable column, a water delivery channel, a dust reduction nozzle, a pump, a water delivery hose, a telescopic push rod, an adjusting gear, a gear plate, a connecting column and a movable column, it solves the problem that the existing granulator is prone to generate dust and fly out from the feeding port during feeding, affecting the working environment, achieves the function of spray dust suppression, enables the dust reduction nozzle to spray water mist on both sides of the top of the feeding port, thereby suppressing the dust generated during feeding at the feeding port, improves the practicability of the device, and can adjust the angle of the water mist sprayed by the dust reduction nozzle to further improve the dust suppression effect on the dust.
[0023] 2. The utility model provides a granulator with a dust suppression structure. Through the mutual cooperation of a suction fan, a dust exhaust pipe, a dust suction channel, a disassembly chute, a filter plate and a disassembly slide plate, it solves the problem that a large amount of dust is generated during the discharging process when the existing granulator discharges materials after processing, achieves the function of convenient dust suction, sucks the dust generated when the discharging plate discharges materials, and the filter plate can block the particles from entering the interior, thereby reducing the dust generated when the discharging plate discharges materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a schematic structural diagram of the present utility model;
[0025] Figure 2 is a schematic structural diagram of the bottom plate of the present utility model;
[0026] Figure 3 is a schematic structural diagram of the telescopic push rod of the present utility model;
[0027] Figure 4 is a schematic structural diagram of the suction fan of the present utility model;
[0028] Figure 5 is a schematic structural diagram of Structure A of the present utility model.
[0029] In the figure: 1, support base; 2, machine body; 3, granulator equipment; 4, discharging plate; 5, feeding port; 6, bottom plate; 61, water storage tank; 62, pump; 63, water delivery hose; 64, water connection pipe; 65, water delivery channel; 651, dust reduction nozzle; 66, support frame; 661, telescopic push rod; 662, gear plate; 663, adjusting gear; 664, connecting column; 67, movable column; 7, suction fan; 711, fixing plate; 71, dust exhaust pipe; 72, dust suction channel; 73, filter plate; 74, support frame; 741, disassembly slide plate; 742, disassembly chute. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] The following further describes the present utility model in detail with reference to the embodiments:
[0031] Embodiment 1
[0032] As Figures 1-5 shown, the utility model provides a granulator with a dust suppression structure, which includes a support base 1. A machine body 2 is fixedly installed at the top of the support base 1. A granulator device 3 is fixedly installed at the top of the machine body 2. A feed inlet 5 is fixedly installed at the top of the granulator device 3. A discharge plate 4 is fixedly installed below the outside of the granulator device 3. A water storage tank 61 is fixedly installed at the top of a bottom plate 6. A water connection pipe 64 is fixedly installed at the top of the water storage tank 61. Dust suppression mechanisms are arranged at both ends of the water storage tank 61. The dust suppression mechanism includes a support frame 66. The bottom of one side of the support frame 66 is fixedly installed at both ends of the water storage tank 61. A movable column 67 is movably sleeved at the top of one side of the support frame 66. A water delivery channel 65 is fixedly installed at one end of the movable column 67. A dust suppression spray head 651 is fixedly installed on the front of the water delivery channel 65. A pump 62 is fixedly installed on one side of the water storage tank 61. A water delivery hose 63 is fixedly installed at one end of the pump 62. One end of the water delivery hose 63 is arranged at the center of the back of the water delivery channel 65. When in use, when continuously feeding materials into the feed inlet 5, dust will be raised at the feed inlet 5. By connecting the water connection pipe 64 to an external water source and driving the pump 62 to transmit the water in the water storage tank 61 along the water delivery hose 63 to the water delivery channel 65, the dust suppression spray head 651 sprays water mist on both sides of the top of the feed inlet 5, so as to suppress the dust generated when feeding materials into the feed inlet 5. A small amount of water will adhere to the feed, which will not affect the feed granulation effect, improve the working environment of workers, and the device has strong practicability.
[0033] Embodiment 2
[0034] As Figures 1-5 shown, on the basis of Embodiment 1, the utility model provides a technical solution: Preferably, a telescopic push rod 661 is fixedly installed on the other side of the support frame 66. A gear plate 662 is movably installed at the top of the telescopic push rod 661. A regulating gear 663 is meshed on one side of the gear plate 662. A connecting column 664 is fixedly installed at one end of the regulating gear 663. One end of the connecting column 664 is fixedly installed at the other end of the movable column 67. According to the range of dust floating at the feed inlet 5, through the telescopic push rod 661 arranged on the other side of the support frame 66, by using the telescopic property of the telescopic push rod 661, the telescopic movement drives the gear plate 662 to drive the regulating gear 663, so that the regulating gear 663 drives the movable column 67 to rotate and adjust along the connecting column 664, thereby the spraying angle of the dust suppression spray head 651 can be adjusted, and the dust suppression effect on dust can be further improved.
[0035] Embodiment 3
[0036] As Figures 1-5As shown in the figure, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, a fixing plate 711 is fixedly installed in the middle of the outside of the granulator device 3, and a dust suction mechanism is arranged on the top of the fixing plate 711. The dust suction mechanism includes an exhaust fan 7, which is fixedly installed on the top of the fixing plate 711. Dust exhaust pipes 71 are fixedly installed at both ends of the exhaust fan 7. One end of the dust exhaust pipe 71 is fixedly installed with a dust suction channel 72. The dust suction channel 72 is arranged on both sides of the discharge plate 4. Support frames 74 are fixedly installed on both sides of the inner cavity of the discharge plate 4. A disassembly chute 742 is opened inside the support frame 74. A disassembly slide plate 741 is movably installed inside the disassembly chute 742. A filter plate 73 is fixedly installed on one side of the disassembly slide plate 741. The filter plate 73 is arranged at one end of the dust suction channel 72. When the feed processing is completed and discharged from the discharge plate 4, by starting the exhaust fan 7, the dust suction channel 72 is driven by the dust exhaust pipe 71 to suck dust, so as to suck the dust generated when the discharge plate 4 discharges, thereby reducing the dust emission when the discharge plate 4 discharges. And the filter plate 73 can block the particles from entering the interior to avoid affecting the air extraction of the exhaust fan 7. When the filter plate 73 needs to be maintained, the worker pulls the filter plate 73 upwards, so that the filter plate 73 drives the disassembly slide plate 741 to slide upwards in the disassembly chute 742, thereby pulling the filter plate 73 out of the support frame 74, which is convenient for the worker to maintain and replace the filter plate 73.
[0037] Next, the working principle of the granulator with a dust suppression structure will be specifically described.
[0038] As Figures 1-5As shown, during use, when continuously feeding materials into the feeding port 5, dust will be raised at the feeding port 5. By connecting the water receiving pipe 64 to an external water source and driving the pump 62 to transfer the water in the water storage tank 61 along the water conveying hose 63 to the water conveying channel 65, the dust reduction spray head 651 sprays water mist on both sides of the top of the feeding port 5, thereby reducing the dust generated when feeding materials into the feeding port 5. A small amount of water will adhere to the feed, which will not affect the feed pelletizing effect, improve the working environment of workers, and the device has strong practicability. According to the range of dust floating at the feeding port 5, through the telescopic push rod 661 arranged on the other side of the support frame 66, using the telescopic property of the telescopic push rod 661, the telescopic drive gear plate 662 drives the adjustment gear 663, so that the adjustment gear 663 drives the movable column 67 to rotate and adjust along the connecting column 664, thereby adjusting the angle of the water mist sprayed by the dust reduction spray head 651 and further improving the dust reduction effect on the dust. When the feed processing is completed and discharged from the discharge plate 4, by starting the exhaust fan 7, the dust suction channel 72 is driven by the dust exhaust pipe 71 to suck the dust generated when discharging from the discharge plate 4, thereby reducing the dust during discharging from the discharge plate 4. And the filter plate 73 can block particles from entering the interior to avoid affecting the air extraction of the exhaust fan 7. When the filter plate 73 needs to be maintained, by the worker pulling up the filter plate 73, the filter plate 73 drives the disassembly slide plate 741 to slide upward in the disassembly chute 742, thereby pulling the filter plate 73 out of the support frame 74, facilitating the worker to maintain and replace the filter plate 73.
[0039] The above generally describes the present invention in detail. However, based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, the modifications or improvements made without departing from the spirit and idea of the present invention are within the protection scope of the present invention.
Claims
1. A granulator with a dust suppression structure, comprising a support base (1), characterized in that: The top of the support base (1) is fixedly installed with a machine body (2), the top of the machine body (2) is fixedly installed with a granulator device (3), the top of the granulator device (3) is fixedly installed with a feed inlet (5), and the lower part of the outside of the granulator device (3) is fixedly installed with a discharge plate (4). Above the outside of the granulator device (3), a bottom plate (6) is fixedly installed. On the top of the bottom plate (6), a water storage tank (61) is fixedly installed. On the top of the water storage tank (61), a water connection pipe (64) is fixedly installed. Dust reduction mechanisms are arranged at both ends of the water storage tank (61). In the middle of the outside of the granulator device (3), a fixing plate (711) is fixedly installed. A dust suction mechanism is arranged on the top of the fixing plate (711).
2. The granulator with a dust suppression structure according to claim 1, wherein: The dust reduction mechanism includes a support frame (66). The bottom of one side of the support frame (66) is fixedly installed at both ends of the water storage tank (61). The top of one side of the support frame (66) is movably sleeved with a movable column (67). One end of the movable column (67) is fixedly installed with a water delivery channel (65). On the front of the water delivery channel (65), a dust reduction spray head (651) is fixedly installed.
3. A granulator with a dust suppression structure according to claim 1, characterized in that: On one side of the water storage tank (61), a pump (62) is fixedly installed. One end of the pump (62) is fixedly installed with a water delivery hose (63). One end of the water delivery hose (63) is arranged at the center of the back of the water delivery channel (65).
4. A granulator with a dust suppression structure according to claim 2, characterized in that: On the other side of the support frame (66), a telescopic push rod (661) is fixedly installed. The top of the telescopic push rod (661) is movably installed with a gear plate (662).
5. The granulator with a dust suppression structure according to claim 4, wherein: One side of the gear plate (662) is meshed with an adjusting gear (663). One end of the adjusting gear (663) is fixedly installed with a connecting column (664). One end of the connecting column (664) is fixedly installed at the other end of the movable column (67).
6. The granulator with a dust suppression structure according to claim 1, characterized in that: The dust suction mechanism includes a suction fan (7). The suction fan (7) is fixedly installed on the top of the fixing plate (711). At both ends of the suction fan (7), dust discharge pipes (71) are fixedly installed. One end of the dust discharge pipe (71) is fixedly installed with a dust suction channel (72). The dust suction channel (72) is arranged on both sides of the discharge plate (4).
7. A granulator with a dust suppression structure according to claim 1, wherein: On both sides of the inner cavity of the discharge plate (4), support frames (74) are fixedly installed. A disassembly chute (742) is opened inside the support frame (74). Inside the disassembly chute (742), a disassembly slide plate (741) is movably installed. One side of the disassembly slide plate (741) is fixedly installed with a filter plate (73). The filter plate (73) is arranged at one end of the dust suction channel (72).