Automatic sand recovery device for nodular cast iron well lid production
By combining designing sand screening components, dredging components and crushing components, the problem of blockage of large pieces of sand is solved, and efficient recycling and utilization of sand materials in the production of ductile iron manhole covers is achieved.
Patent Information
- Application Number
- CN202421874214.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-05
AI Technical Summary
It is difficult for existing equipment to effectively deal with large pieces of sand material, resulting in low efficiency in sand material recycling and treatment, and the sand material under the screen is prone to block the feed funnel and affect the feed.
An automatic sand recovery device for the production of ductile iron manhole covers was designed, including sand screening components, dredging components and crushing components. The screening mesh was driven by a vibrating motor to screen sand, and the sand was unblocked and crushed by the dredging components and crushing rollers to avoid blockage.
The efficiency of sand material recycling and treatment is improved, the sand material is blocked at the outlet is avoided, and the smooth circulation and recycling of sand material is ensured.
Smart Images

Figure CN223082837U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of manhole cover production. Specifically, it particularly relates to an automatic sand material recycling device for the production of ductile iron manhole covers. Background Technique
[0002] Manhole covers are used to cover roads or deep wells at home to prevent people or objects from falling. They can be classified into metal manhole covers, high-strength fiber cement concrete manhole covers, resin manhole covers, etc. They can be used in green belts, sidewalks, motor vehicle lanes, docks, alleys, etc. Ductile iron manhole covers belong to a type of metal manhole cover. When ductile iron manhole covers are cast at high temperatures, the outer layer needs to be coated with a sand layer made of quartz sand, clay, etc. After cooling, the sand layer needs to be removed by vibration.
[0003] In Chinese Patent CN219443336U, a molding production line for manhole cover casting with a sand material recycling device is disclosed, which relates to the technical field of manhole cover casting. A molding production line for manhole cover casting with a sand material recycling device includes: a box body, a feeding funnel fixedly installed on the top of the box body; two grinding rollers, both ends of the two grinding rollers are movably connected to both sides of the inner wall of the box body; two crushing rollers, both ends of the two crushing rollers are also movably connected to both sides of the inner wall of the box body, the two crushing rollers are located below the two grinding rollers, one end of the two grinding rollers penetrates the box body and is fixedly connected with a first gear, and the first gears are meshed with each other; one end of the two crushing rollers penetrates the box body and is fixedly connected with a second gear, and the second gears are meshed with each other.
[0004] In the prior art, some equipment is difficult to grind and crush large sand materials, reducing the working efficiency of sand material recycling and treatment. In the above document, a motor drives the grinding rollers to rotate inside the box body to achieve the purpose of grinding and crushing large sand materials. However, when the screened sand materials pass through the feeding funnel, larger sand and stones are likely to block at the feeding funnel, affecting subsequent feeding.
[0005] In view of the problems in the related art, no effective solution has been proposed yet. Content of the Utility Model
[0006] In view of the problems in the related art, the utility model provides an automatic sand material recycling device for the production of ductile iron manhole covers to overcome the above-mentioned technical problems existing in the prior related art.
[0007] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0008] The utility model relates to an automatic sand recycling device for the production of ductile iron manhole covers, which includes a sand screening component. A first collection box is arranged at the bottom of the sand screening component. A dredging component is arranged inside the first collection box. A crushing component is arranged at the bottom of the first collection box. A second collection box is arranged at the bottom of the crushing component. The first collection box is used to collect the sand together. The dredging component is used to dredge the first collection box. The second collection box is used to receive the crushed sand.
[0009] Further, the sand screening component includes a screen. A vibration motor and support legs are respectively and fixedly installed on the outer surface of the screen. The vibration motor is used to drive the screen to vibrate.
[0010] Further, the dredging component includes a first motor. The first motor is fixedly installed on the outer surface of the first collection box. A cam is fixedly connected to the output shaft of the first motor. A sliding frame is arranged on the outer surface of the cam. A pulley is rotatably connected to the outer surface of the sliding frame. A round rod is fixedly connected to the top of the sliding frame. The sliding frame is slidably connected inside the first collection box.
[0011] Further, the crushing component includes a crushing box. The crushing box is fixedly connected to the bottom of the first collection box. A second motor is fixedly connected to the outer surface of the crushing box. A first gear is fixedly connected to the output shaft of the second motor. A second gear is meshed with the outer surface of the first gear. Crushing rollers are fixedly connected to the outer surfaces of the first gear and the second gear. The crushing rollers are rotatably connected inside the crushing box.
[0012] Further, a connection component is arranged on the outer surface of the screen. A support plate is fixedly connected to the outer surface of the first collection box. A conveyor belt is arranged on the outer surface of the support plate.
[0013] Further, the connection component includes a sliding seat. A T-shaped groove is formed on the outer surface of the screen. The sliding seat is slidably connected inside the T-shaped groove. A bolt is threadedly connected to the outer surface of the sliding seat. A bearing rod is fixedly connected to the outer surface of the sliding seat.
[0014] Further, a baffle is fixedly connected to the top of the sliding frame. A sliding groove is formed inside the first collection box. The baffle is slidably connected to the sliding groove.
[0015] The utility model has the following beneficial effects:
[0016] 1. Through the connection between the first collection box and the dredging component, the dredging component is activated. The dredging component can move up and down at the discharge port of the first collection box. When the dredging component moves up and down, it can push the sand material to move and crush it, thereby preventing larger sand materials from being stuck at the discharge port of the first collection box and causing blockage of the first collection box.
[0017] 2. Through the connection between the first collection box and the sliding frame, the cam pushes the sliding frame to move up and down. The sliding frame drives the round rod to move at the discharge port of the first collection box. When some larger sand materials are blocked at the discharge port of the first collection box, they will be crushed by the round rod, thereby realizing the dredging of the first collection box and preventing the sand and gravel from being blocked in the first collection box.
[0018] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0020] Figure 1 It is a schematic diagram of the external contour structure of the present utility model;
[0021] Figure 2 It is a schematic cross-sectional structure diagram of the first collection box of the present utility model;
[0022] Figure 3 It is a schematic cross-sectional structure diagram of the crushing box of the present utility model;
[0023] Figure 4 For the present utility model Figure 3 It is an enlarged schematic diagram of the structure at A in
[0024] Figure 5 For the present utility model Figure 3 It is an enlarged schematic diagram of the structure at B in
[0025] Figure 6 It is a schematic diagram of the baffle structure of the present utility model.
[0026] In the drawings, the list of components represented by each reference numeral is as follows:
[0027] 1. Sand screening component; 101. Screen mesh; 102. Vibration motor; 103. Support leg; 2. First collection box; 3. Unclogging component; 301. First motor; 302. Cam; 303. Sliding frame; 304. Pulley; 305. Round rod; 4. Crushing component; 401. Crushing box; 402. Second motor; 403. First gear; 404. Second gear; 405. Crushing roller; 5. Second collection box; 6. Connection component; 601. Sliding seat; 602. T-shaped groove; 603. Bolt; 604. Bearing rod; 7. Support plate; 8. Conveyor belt; 9. Baffle; 10. Chute. Detailed implementation mode
[0028] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the utility model.
[0029] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc. indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the utility model.
[0030] Please refer to Figures 1 - 6 As shown in the figure, the present utility model is an automatic sand recycling device for the production of ductile iron manhole covers, including a sand screening component 1. A first collection box 2 is arranged at the bottom of the sand screening component 1. An unclogging component 3 is arranged inside the first collection box 2. A crushing component 4 is arranged at the bottom of the first collection box 2. A second collection box 5 is arranged at the bottom of the crushing component 4. The first collection box 2 is used to collect the sand materials together. The unclogging component 3 is used to unclog the first collection box 2. The second collection box 5 is used to receive the crushed sand materials.
[0031] Place the ductile iron manhole cover on the sand screening component 1, and screen the sand materials on the outer surface of the manhole cover through the vibration of the sand screening component 1. The sand materials pass through the sand screening component 1 and fall into the first collection box 2. The unclogging component 3 moves up and down in the first collection box 2 to unclog the discharge port of the first collection box 2, avoiding the blockage of the sand materials at the discharge port of the first collection box 2. Subsequently, the sand materials pass through the first collection box 2 and fall into the crushing box 4. The crushing box 4 crushes and grinds the sand materials. The sand materials pass through the crushing box 4 and fall into the second collection box 5, which is convenient for recycling and utilization.
[0032] Through the connection between the first collection box 2 and the dredging component 3, the dredging component 3 is activated. The dredging component 3 can move up and down at the discharge port of the first collection box 2. When the dredging component 3 moves up and down, it can push the sand material to move and crush it, thus avoiding the situation that larger sand materials are stuck at the discharge port of the first collection box 2 and causing the blockage of the first collection box 2.
[0033] In one embodiment, for the above-mentioned sand screening component 1, the sand screening component 1 includes a screen mesh 101. A vibration motor 102 and support legs 103 are respectively and fixedly installed on the outer surface of the screen mesh 101. The vibration motor 102 is used to drive the screen mesh 101 to vibrate.
[0034] Place the ductile iron manhole cover with sand material on the screen mesh 101, start the vibration motor 102, and the vibration motor 102 drives the screen mesh 101 to vibrate, so as to screen the sand material on the surface of the ductile iron manhole cover on the screen mesh 101. The sand material passes through the screen mesh 101 and falls into the first collection box 2, and the manhole cover remains on the screen mesh 101 and moves along the screen mesh 101.
[0035] In one embodiment, for the above-mentioned dredging component 3, the dredging component 3 includes a first motor 301. The first motor 301 is fixedly installed on the outer surface of the first collection box 2. A cam 302 is fixedly connected to the output shaft of the first motor 301. A sliding frame 303 is arranged on the outer surface of the cam 302. A pulley 304 is rotatably connected to the outer surface of the sliding frame 303. A round rod 305 is fixedly connected to the top of the sliding frame 303. The sliding frame 303 is slidably connected to the inside of the first collection box 2.
[0036] Start the first motor 301, the first motor 301 drives the cam 302 to rotate, the cam 302 pushes the sliding frame 303 and the round rod 305 to move up and down in the first collection box 2. The round rod 305 can dredge the discharge port of the first collection box 2. The pulley 304 on the sliding frame 303 contacts the cam 302, and the pulley 304 can reduce the friction force and avoid the situation that the service life is shortened due to excessive wear.
[0037] In one embodiment, for the above-mentioned crushing component 4, the crushing component 4 includes a crushing box 401. The crushing box 401 is fixedly connected to the bottom of the first collection box 2. A second motor 402 is fixedly connected to the outer surface of the crushing box 401. A first gear 403 is fixedly connected to the output shaft of the second motor 402. A second gear 404 is meshed with the outer surface of the first gear 403. Crushing rollers 405 are fixedly connected to the outer surfaces of the first gear 403 and the second gear 404. The crushing rollers 405 are rotatably connected to the inside of the crushing box 401.
[0038] After the abrasive material falls into the crushing box 401 from the first collection box 2, the second motor 402 on the crushing box 401 is started. The second motor 402 drives the first gear 403 to rotate, the first gear 403 drives the second gear 404 to rotate, and the first gear 403 and the second gear 404 simultaneously drive their corresponding crushing rollers 405 to rotate respectively. The abrasive material passes through between the two groups of crushing rollers 405, and the crushing rollers 405 crush the abrasive material. Subsequently, the abrasive material falls into the second collection box 5.
[0039] In one embodiment, for the above-mentioned screen 101, a connecting component 6 is arranged on the outer surface of the screen 101. A support plate 7 is fixedly connected to the outer surface of the first collection box 2, and a conveyor belt 8 is arranged on the outer surface of the support plate 7.
[0040] In one embodiment, for the above-mentioned connecting component 6, the connecting component 6 includes a sliding seat 601. A T-shaped groove 602 is formed on the outer surface of the screen 101. The sliding seat 601 is slidably connected inside the T-shaped groove 602. A bolt 603 is threadedly connected to the outer surface of the sliding seat 601, and a bearing rod 604 is fixedly connected to the outer surface of the sliding seat 601.
[0041] Remove the bolt 603 to release the limit fixation of the sliding seat 601, push the sliding seat 601 to drive the bearing rod 604 to move along the T-shaped groove 602, change the distance between the bearing rods 604, the manhole cover slides along the screen 101 onto the bearing rods 604, and part of the abrasive material that cannot pass through the screen 101 can fall into the first collection box 2 from between the bearing rods 604, and the manhole cover slides along the bearing rods 604 onto the conveyor belt 8.
[0042] In one embodiment, for the above-mentioned sliding frame 303, a baffle 9 is fixedly connected to the top of the sliding frame 303. A sliding groove 10 is formed inside the first collection box 2, and the baffle 9 is slidably connected to the sliding groove 10.
[0043] The sliding frame 303 can drive the square plate 9 to move up and down in the sliding groove 10. The square plate 9 plays a role in closing the first collection box 2 to prevent part of the abrasive material from flying out between the first collection box 2 and the sliding frame 303.
[0044] Through the above technical solutions: 1. By connecting the first collection box 2 with the dredging component 3 and starting the dredging component 3, the dredging component 3 can move up and down at the discharge port of the first collection box 2. When the dredging component 3 moves up and down, it can push the sand material to move and break it, thus avoiding the situation that larger sand materials are stuck at the discharge port of the first collection box 2 and causing the blockage of the first collection box 2. 2. By connecting the first collection box 2 with the sliding frame 303, the cam 302 pushes the sliding frame 303 to move up and down. The sliding frame 303 drives the round rod 305 to move at the discharge port of the first collection box 2. When some larger sand materials are blocked at the discharge port of the first collection box 2, they will be broken by the round rod 305, thus realizing the dredging of the first collection box 2 and avoiding the blockage of sand and gravel in the first collection box 2.
[0045] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0046] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the utility model, so that those skilled in the art in the relevant technical field can well understand and utilize the utility model. The utility model is only limited by the claims and their full scope and equivalents.
Claims
1. An automatic sand recycling device for the production of ductile iron manhole covers, including a sand screening component (1), characterized in that, A first collection box (2) is provided at the bottom of the sand screening assembly (1). A dredging assembly (3) is provided inside the first collection box (2). A crushing assembly (4) is provided at the bottom of the first collection box (2). A second collection box (5) is provided at the bottom of the crushing assembly (4). The first collection box (2) is used to collect the sand materials together. The dredging assembly (3) is used to dredge the first collection box (2). The second collection box (5) is used to receive the crushed sand materials.
2. The automatic sand recycling device for producing ductile iron manhole covers according to claim 1, characterized in that, The sand screening assembly (1) includes a sieve mesh (101). A vibration motor (102) and support legs (103) are respectively and fixedly installed on the outer surface of the sieve mesh (101). The vibration motor (102) is used to drive the sieve mesh (101) to vibrate.
3. The automatic sand recycling device for producing ductile iron manhole covers according to claim 2, characterized in that, The dredging assembly (3) includes a first motor (301). The first motor (301) is fixedly installed on the outer surface of the first collection box (2). A cam (302) is fixedly connected to the output shaft of the first motor (301). A sliding frame (303) is provided on the outer surface of the cam (302). A pulley (304) is rotatably connected to the outer surface of the sliding frame (303). A round rod (305) is fixedly connected to the top of the sliding frame (303). The sliding frame (303) is slidably connected inside the first collection box (2).
4. The automatic sand recycling device for producing ductile iron manhole covers according to claim 3, characterized in that, The crushing assembly (4) includes a crushing box (401). The crushing box (401) is fixedly connected to the bottom of the first collection box (2). A second motor (402) is fixedly connected to the outer surface of the crushing box (401). A first gear (403) is fixedly connected to the output shaft of the second motor (402). A second gear (404) is meshed with the outer surface of the first gear (403). Crushing rollers (405) are fixedly connected to the outer surfaces of both the first gear (403) and the second gear (404). The crushing rollers (405) are rotatably connected inside the crushing box (401).
5. The automatic sand reclaiming device for producing ductile iron manhole covers according to claim 4, characterized in that, A connection assembly (6) is provided on the outer surface of the sieve mesh (101). A support plate (7) is fixedly connected to the outer surface of the first collection box (2). A conveyor belt (8) is provided on the outer surface of the support plate (7).
6. An automatic sand reclaiming device for producing ductile iron manhole covers according to claim 5, characterized in that, The connection assembly (6) includes a sliding seat (601). A T-shaped groove (602) is formed on the outer surface of the sieve mesh (101). The sliding seat (601) is slidably connected inside the T-shaped groove (602). A bolt (603) is threadedly connected to the outer surface of the sliding seat (601). A load-bearing rod (604) is fixedly connected to the outer surface of the sliding seat (601).
7. The automatic sand recycling device for producing ductile iron manhole covers according to claim 6, characterized in that, A baffle (9) is fixedly connected to the top of the sliding frame (303). A sliding groove (10) is formed inside the first collection box (2). The baffle (9) is slidably connected to the sliding groove (10).
Citation Information
Patent Citations
Moulding production line with sand recycling device for well lid casting
CN219443336U