Quicklime crushing system
By improving the screen plate structure and material of the quicklime crushing system, combining vibration motors and screw conveyors, the screen plate blockage and crack problems are solved, the crushing efficiency and unloading convenience are improved, and manpower demand is reduced.
Patent Information
- Application Number
- CN202422146518.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In the existing quicklime crushing system, the primary screen plate is prone to clogging, the secondary screen plate is prone to cracks, and the silo is inconvenient to unload the material silo, which increases labor workload.
The rectangular upper screen plate and arc-shaped lower screen plate structure are adopted, combined with high manganese alloy steel and high chromium cast iron cemented carbide material, and combined with vibrating motors and screw conveyors to optimize the crushing and unloading process.
It effectively avoids clogging and cracking problems of screen plates, improves crushing efficiency, reduces the difficulty of manpower unloading, and improves the operating reliability and efficiency of the system.
Smart Images

Figure CN223082885U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of lime treatment equipment, in particular to a quicklime crushing system. Background Art
[0002] Hammer crushers are commonly used in the field of quicklime crushing, and such hammer crushers are all equipped with a sieve plate at the bottom. This sieve plate structure can ensure the discharge particle size. However, when a double-stage crusher processes quicklime blocks, the particle sizes of the quicklime blocks are relatively large during primary crushing. When the sieve holes of the primary sieve plate are relatively small, the quicklime blocks are easily blocked at the primary sieve plate after primary crushing, and the quicklime fragments accumulate at the primary sieve plate, increasing the wear of the hammers. Therefore, it is necessary to improve the structure of the primary sieve plate to reduce the accumulation. During secondary crushing, a high manganese alloy steel is often used for the secondary sieve plate, but problems such as cracks and chipping are likely to occur during the use of the high manganese alloy steel. After the quicklime is crushed, quicklime particles with a particle size of 5-15 mm are formed, and the quicklime particles can be made into slaked lime after digestion. The quicklime particles formed after crushing often need to be stored in a temporary storage bin and then sent to a digestion device for digestion. When the existing quicklime particle bin is discharged for use after temporary storage and accumulation, sometimes the discharging is not convenient, and a rubber hammer needs to be used to vigorously knock on the bin to facilitate the discharge, increasing the workload of manpower. Content of the Utility Model
[0003] The purpose of the utility model is to provide a quicklime crushing system for the above-mentioned defects.
[0004] The utility model includes a quicklime crushing device and a quicklime bin arranged in sequence. The quicklime crushing device includes a support frame body and a crusher arranged thereon. The crusher includes a crushing shell and an upper crushing cavity and a lower crushing cavity arranged inside and communicating with each other. A quicklime block material inlet is arranged at the top of the crushing shell, and a quicklime crushed material outlet is arranged at the bottom of the crushing shell. The quicklime bin includes a bin body. A quicklime particle material inlet is arranged at the top of the bin body, and a plurality of mounting ears are arranged on the side wall of the bin body;
[0005] The quicklime block material inlet is communicated with the upper crushing cavity, the quicklime crushed material outlet is connected to the bottom of the lower crushing cavity, and ring hammer assemblies are arranged in both the upper crushing cavity and the lower crushing cavity; an upper sieve plate is arranged at the connection of the upper crushing cavity and the lower crushing cavity, and a lower sieve plate is arranged at the connection of the lower crushing cavity and the quicklime crushed material outlet; the upper sieve plate is of a rectangular plate structure, which includes a plurality of horizontal strip plates integrally formed and a pair of vertical strip plates at both ends thereof. A group of reinforcing connection strip plates are arranged at intervals at the bottom of the plurality of horizontal strip plates, and the reinforcing connection strip plates are arranged parallel to the vertical strip plates; the lower sieve plate is of an arc-shaped plate mechanism, and a plurality of sieve holes are uniformly arranged on the lower sieve plate. The lower sieve plate is composed of a surface layer plate a and a bottom layer plate b. The surface layer plate a is made of high manganese alloy steel, and the bottom layer plate b is made of high chromium cast iron hard alloy;
[0006] Below the quicklime debris outlet at the bottom of the broken housing, there is a quicklime debris conveyor belt. The discharge end of the quicklime debris conveyor belt is directly above the quicklime granular material inlet. The silo body includes a straight cylinder part and a double conical cylinder part connected to its bottom. Multiple guiding mechanisms are provided on the inner wall of the straight cylinder part from top to bottom. Each guiding mechanism includes an inverted material cylinder fixed to the inner wall of the straight cylinder part. The diameter of the top of the inverted material cylinder gradually decreases towards the bottom. A grid plate is also fixed to the bottom of the inverted material cylinder. On the outer wall of the straight cylinder part and at the top connection of each inverted material cylinder, a pair of vibration motors a are symmetrically provided; the double conical cylinder part is composed of two inverted conical cylinders. The tops of the two inverted conical cylinders are connected to form an integral body and are connected to the straight cylinder part. A quicklime granular material discharge pipe with a discharge valve is connected to the bottom of each conical cylinder. Below the double conical cylinder part, there is a screw conveyor. One end of the screw conveyor is provided with a pair of feed interfaces, and the other end of the screw conveyor is provided with a discharge port. The quicklime granular material discharge pipes at the bottoms of the two conical cylinders are connected to a pair of feed interfaces.
[0007] Preferably, the grid plate is a circular plate, and the edge of the grid plate is fixedly connected to the edge of the bottom of the inverted material cylinder.
[0008] Preferably, the mesh holes on the grid plate are square mesh holes, and the mesh size is not less than 150mm×150mm.
[0009] Preferably, a pair of vibration motors b are also symmetrically provided on the outer wall of the double conical cylinder part.
[0010] Preferably, the upper crushing cavity is obliquely above the lower crushing cavity. One side of the lower part of the upper crushing cavity is communicated with the other side of the upper part of the lower crushing cavity. The ring hammer assemblies in the upper crushing cavity and the lower crushing cavity are respectively driven to rotate by two driving motors arranged on both sides of the support frame body. High-strength alloy linings are provided on the inner walls of the upper crushing cavity and the lower crushing cavity.
[0011] Preferably, through holes are provided on the surface layer plate a and the bottom layer plate b to form the sieve holes.
[0012] The advantages of the present utility model are as follows: The upper sieve plate forms a sieve plate with multiple rectangular notches through multiple cross bars, a pair of vertical bars and a group of strengthening connection bars, which is convenient for the primary crushing of quicklime blocks and effectively avoids blockage. The surface layer plate of high manganese alloy steel in the lower sieve plate has strong wear resistance and impact resistance. Compared with other materials, the bottom layer plate of high chromium cast iron hard alloy has the characteristics of high hardness, bending strength, impact resistance, thermal fatigue toughness, good thermal hardness and low cost. It is arranged under the high manganese alloy steel layer, which reduces the problems such as easy cracking and chipping of the high manganese alloy steel to a certain extent. The quicklime granular material in the silo is convenient to discharge, greatly reducing the workload of people. Description of the Drawings
[0013] Figure 1This is a schematic diagram of the connection relationship of the present utility model.
[0014] Figure 2 This is a schematic diagram of the structure of the quicklime crushing device.
[0015] Figure 3 This is a schematic diagram of the structure of the upper sieve plate.
[0016] Figure 4 This is a schematic diagram of the structure of the lower sieve plate.
[0017] Figure 5 This is a schematic diagram of the structures of the surface layer plate a and the bottom layer plate b.
[0018] Figure 6 This is a schematic diagram of the structure of the quicklime bin.
[0019] Figure 7 This is a schematic diagram of the structure of the material guiding mechanism.
[0020] Figure 8 This is a schematic diagram of the structure of the grid plate.
[0021] Figure 9 This is a schematic diagram of the structure of the double conical cylinder part. Detailed implementation manners
[0022] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated herein can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model. It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0024] In the description of the embodiments of the present utility model, it should be noted that if terms such as "upper", "lower", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is habitually placed during use, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, in the description of the present utility model, if terms such as "first", "second", etc. are only used for differential description and cannot be understood as indicating or implying relative importance.
[0025] In the description of the embodiments of the present utility model, it should also be noted that unless otherwise clearly specified and defined, if terms such as "set" and "connected" are understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0026] As shown in the drawings, the present utility model includes a quicklime crushing device 100 and a quicklime silo 101 arranged in sequence. The quicklime crushing device includes a support frame body 1 and a crusher 2 arranged thereon. The crusher 2 includes a crushing housing 3 and an upper crushing cavity 4 and a lower crushing cavity 5 arranged therein and communicating with each other. A quicklime lump material inlet 6 is provided at the top of the crushing housing 3, and a quicklime crushed material outlet 7 is provided at the bottom of the crushing housing 3. The quicklime silo 101 includes a silo body 20. A quicklime granular material inlet is provided at the top of the silo body 20, and a plurality of mounting ears are provided on the side wall of the silo body 20;
[0027] The quicklime lump material inlet 6 communicates with the upper crushing cavity 4, the quicklime crushed material outlet 7 is connected to the bottom of the lower crushing cavity 5, and ring hammer assemblies are provided in both the upper crushing cavity 4 and the lower crushing cavity 5; an upper sieve plate 10 is provided at the connection between the upper crushing cavity 4 and the lower crushing cavity 5, and a lower sieve plate 11 is provided at the connection between the lower crushing cavity 5 and the quicklime crushed material outlet 7; the upper sieve plate 10 is of a rectangular plate structure, which includes a plurality of horizontal strip plates 12 integrally formed and a pair of vertical strip plates 13 at both ends thereof. A group of strengthening connection strip plates 14 are provided at intervals at the bottom of the plurality of horizontal strip plates 12, and the strengthening connection strip plates 14 are arranged parallel to the vertical strip plates 13; the lower sieve plate 11 is of an arc-shaped plate mechanism, and a plurality of sieve holes 15 are evenly provided on the lower sieve plate 11. The lower sieve plate 11 is composed of a surface layer plate a16 and a bottom layer plate b17. The surface layer plate a16 is made of high manganese alloy steel, and the bottom layer plate b17 is made of high chromium cast iron hard alloy;
[0028] Below the quicklime fines outlet 7 at the bottom of the crushing housing 3, there is a quicklime fines conveyor belt. The discharge end of the quicklime fines conveyor belt is directly above the quicklime granular material inlet. The silo body 20 includes a straight cylinder part 21 and a double conical cylinder part 22 connected to the bottom thereof. A plurality of guiding mechanisms are provided on the inner wall of the straight cylinder part 21 from top to bottom. Each guiding mechanism includes a tipping cylinder 23 fixed to the inner wall of the straight cylinder part 21. The diameter of the top of the tipping cylinder 23 gradually decreases towards the bottom. A grid plate 24 is also fixed to the bottom of the tipping cylinder 23. On the outer wall of the straight cylinder part 21 and at the top connection of each tipping cylinder 23, a pair of vibration motors a25 are symmetrically provided; The double conical cylinder part 22 is composed of two inverted conical cylinders 26. The tops of the two inverted conical cylinders 26 are connected together and connected to the straight cylinder part 21. A quicklime granular material discharge pipe 27 with a discharge valve is connected to the bottom of each conical cylinder 26. Below the double conical cylinder part 22, there is a screw conveyor 28. One end of the screw conveyor 28 is provided with a pair of feed interfaces, and the other end of the screw conveyor 28 is provided with a discharge port 30. The quicklime granular material discharge pipes 27 at the bottoms of the two conical cylinders 26 are connected to a pair of feed interfaces.
[0029] In another technical solution, the grid plate 24 is a circular plate. The edge of the grid plate 24 is fixedly connected to the edge of the bottom of the tipping cylinder 23. The mesh holes on the grid plate 24 are square mesh holes, and the mesh hole size is not less than 150mm×150mm. The number of the plurality of guiding mechanisms is three, and the three guiding mechanisms are respectively located in the upper, middle, and lower parts of the straight cylinder part 21. The edge of the top of the tipping cylinder 23 is fixedly connected to the inner wall of the straight cylinder part 21.
[0030] In another technical solution, a pair of vibration motors b29 are symmetrically provided on the outer wall of the double conical cylinder part 22.
[0031] In another technical solution, the upper crushing cavity 4 is located obliquely above the lower crushing cavity 5. One side of the lower part of the upper crushing cavity 4 is communicated with the other side of the upper part of the lower crushing cavity 5. The ring hammer assemblies in the upper crushing cavity 4 and the lower crushing cavity 5 are respectively driven to rotate by two driving motors 8 arranged on both sides of the support frame body 1. High-strength alloy liners are provided on the inner walls of the upper crushing cavity 4 and the lower crushing cavity 5.
[0032] In another technical solution, through holes are provided on the surface layer plate a16 and the bottom layer plate b17 to form the sieve holes 15. The length of the reinforcing connecting strip plate 14 is the same as the length of the vertical strip plate 1. A dust-proof filter screen is bonded at the connection of the air extraction hood 40 and the air extraction branch pipe 41.
[0033] Working mode: The lumpy quicklime obtained by calcining limestone is added into the upper crushing cavity 4 of the crusher 2 through the lumpy quicklime inlet 6. After being initially crushed by the ring hammer assembly in the upper crushing cavity 4, it enters the lower crushing cavity 5 through the upper sieve plate 10. After being further crushed by the ring hammer assembly in the lower crushing cavity 5, the particle size is further reduced and discharged to the quicklime crushed material conveyor belt through the lower sieve plate 11 and the quicklime crushed material outlet 7 of the lower crushing cavity 5;
[0034] The crushed quicklime granular material on the quicklime crushed material conveyor belt enters through the quicklime granular material inlet at the top of the bin body 20 and is then temporarily stored in the bin body 20. When digestion is required, after opening the discharge valve, start the vibration motor a25, vibration motor b29 and the screw conveyor 28, and the quicklime granular material can be quickly discharged. The pouring cylinder 23 cooperates with the grid plate 24 at its bottom, and under the vibration of the vibration motor a, the quicklime granular material can be quickly guided downward, and then through the cooperation of two inverted conical cylinders 26 and the vibration motor b, the quicklime granular material is sent to the screw conveyor 28 for discharge.
[0035] The above embodiments are only for illustrating the technical solutions and features of the present invention, and the purpose is to better enable those familiar with the technology to implement it, and it cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit and essence of the present invention are within the protection scope of the present invention. Those not described in detail are prior arts.
Claims
1. A quicklime crushing system, comprising a sequentially arranged quicklime crushing device (100) and a quicklime bin (101). The quicklime crushing device includes a support frame body (1) and a crusher (2) arranged thereon. The crusher (2) includes a crushing housing (3) and an upper crushing chamber (4) and a lower crushing chamber (5) arranged therein and communicated with each other. The top of the crushing housing (3) is provided with a quicklime lump material inlet (6), and the bottom of the crushing housing (3) is provided with a quicklime crushed material outlet (7). The quicklime bin (101) includes a bin body (20). The top of the bin body (20) is provided with a quicklime granular material inlet, and the side wall of the bin body (20) is provided with a plurality of mounting ears. It is characterized in that, The quicklime lump material inlet (6) is communicated with the upper crushing chamber (4), the quicklime crushed material outlet (7) is connected to the bottom of the lower crushing chamber (5), and both the upper crushing chamber (4) and the lower crushing chamber (5) are provided with ring hammer assemblies; an upper sieve plate (10) is provided at the connection of the upper crushing chamber (4) and the lower crushing chamber (5), and a lower sieve plate (11) is provided at the connection of the lower crushing chamber (5) and the quicklime crushed material outlet (7); the upper sieve plate (10) is of a rectangular plate structure, which includes a plurality of horizontal strip plates (12) integrally formed and a pair of vertical strip plates (13) located at both ends thereof. A group of reinforcing connection strip plates (14) are arranged at intervals at the bottom of the plurality of horizontal strip plates (12), and the reinforcing connection strip plates (14) are arranged parallel to the vertical strip plates (13); the lower sieve plate (11) is of an arc plate mechanism, and a plurality of sieve holes (15) are uniformly arranged on the lower sieve plate (11). The lower sieve plate (11) is composed of a surface layer plate a (16) and a bottom layer plate b (17). The surface layer plate a (16) is made of high manganese alloy steel, and the bottom layer plate b (17) is made of high chromium cast iron hard alloy; A quicklime crushed material conveyor belt is arranged below the quicklime crushed material outlet (7) at the bottom of the crushing housing (3). The discharge end of the quicklime crushed material conveyor belt is located directly above the quicklime granular material inlet. The bin body (20) includes a straight cylinder part (21) and a double conical cylinder part (22) connected to the bottom thereof. A plurality of guiding mechanisms are arranged on the inner wall of the straight cylinder part (21) from top to bottom. Each guiding mechanism includes a pouring cylinder (23) fixed to the inner wall of the straight cylinder part (21). The diameter of the pouring cylinder (23) gradually decreases from the top to the bottom, and a grid plate (24) is also fixed to the bottom of the pouring cylinder (23). A pair of vibration motors a (25) are symmetrically arranged on the outer wall of the straight cylinder part (21) and at the top connection of each pouring cylinder (23); the double conical cylinder part (22) is composed of two inverted conical cylinders (26). The tops of the two inverted conical cylinders (26) are connected to form an integral body and are connected to the straight cylinder part (21). A quicklime granular material discharge pipe (27) with a discharge valve is connected to the bottom of each conical cylinder (26). A screw conveyor (28) is arranged below the double conical cylinder part (22). One end of the screw conveyor (28) is provided with a pair of feed interfaces, and the other end of the screw conveyor (28) is provided with a discharge port (30). The quicklime granular material discharge pipes (27) at the bottoms of the two conical cylinders (26) are connected to the pair of feed interfaces.
2. The quicklime crushing system according to claim 1, wherein The grid plate (24) is a circular plate, and the edge of the grid plate (24) is fixedly connected to the edge of the bottom of the blanking cylinder (23).
3. The quicklime crushing system according to claim 2, characterized in that, The mesh holes on the grid plate (24) are square mesh holes, and the size of the mesh holes is not less than 150mm×150mm.
4. A quicklime crushing system according to claim 1, characterized in that, A pair of vibration motors b (29) are symmetrically arranged on the outer wall of the double-cone cylinder part (22).
5. The quicklime crushing system according to claim 1, characterized in that The upper crushing cavity (4) is located obliquely above the lower crushing cavity (5). One side of the lower part of the upper crushing cavity (4) is communicated with the other side of the upper part of the lower crushing cavity (5). The ring hammer assemblies in the upper crushing cavity (4) and the lower crushing cavity (5) are respectively driven to rotate by two driving motors (8) arranged on both sides of the support frame body (1). High-strength alloy liners are provided on the inner walls of the upper crushing cavity (4) and the lower crushing cavity (5).
6. The quicklime crushing system according to claim 1, characterized in that, Through holes are provided on the surface layer plate a (16) and the bottom layer plate b (17) to form the sieve holes (15).