Vertical UV curing jig for zoom lens
By designing a vertical UV curing fixture for zoom lenses, using a base, fixed plate and lens carrier structure, local targeted UV curing is achieved, which solves the problem of cumbersome replacement of fixtures during lens UV curing, and improves the quality and safety of lens curing.
Patent Information
- Application Number
- CN202422124397.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-30
AI Technical Summary
During the UV curing process of existing lenses, the replacement of the fixture is cumbersome, high cost and low efficiency, and the unstable irradiation of the UV curing lamp affects the performance and safety of the lens.
A vertical UV curing fixture for zoom lenses is designed, using a base, fixing plate and lens carrier structure, and the UV curing lamp is fixed through a fastening structure to achieve local targeted irradiation, which is suitable for multi-point curing of different types of lenses.
It improves the working quality and efficiency of lens UV curing, reduces the risk of lens damage, and improves the operational safety and versatility of fixtures.
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Figure CN223083203U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lens processing, in particular to a vertical UV curing fixture for a zoom lens. Background Art
[0002] After the lens is assembled, dispensing needs to be carried out in the dispensing grooves in multiple directions, and then curing is carried out at the dispensing positions through a UV lamp. Due to the complex structure of the lens itself and its irregular appearance, multiple fixtures need to be combined to perform the UV glue curing action. Moreover, replacing the fixtures makes the entire work process cumbersome, greatly increases the cost of the integrated machine lens, and reduces the efficiency of the user. In addition, when using a UV curing lamp for irradiation curing, each dispensing position cannot be irradiated simultaneously, and the irradiation time and energy are unstable, which will reduce the mechanical properties of the lens. Secondly, the UV curing lamp belongs to strong light, and frequent irradiation is harmful to the human skin. The working efficiency is low under standard operations and is not conducive to safe production. Summary of the Utility Model
[0003] In order to overcome the defects of the prior art, the technical problem to be solved by the utility model is to provide a vertical UV curing fixture for a zoom lens, adopting the following technical solutions:
[0004] A vertical UV curing fixture for a zoom lens, comprising:
[0005] A base, in the center of which an embedding cavity is provided, and the embedding cavity is used for fixedly installing a lens carrier. A plurality of mounting parts are arranged around the side of the base;
[0006] A plurality of fixing plates are installed on the above-mentioned mounting parts, and mounting holes are provided on the fixing plates;
[0007] The above-mentioned mounting holes are used for installing a UV curing lamp, and a fastening structure for fixing the UV curing lamp is provided on the above-mentioned mounting holes. The above-mentioned UV curing lamp faces the above-mentioned lens carrier.
[0008] In this technical solution, the base is fixed, the lens carrier is fixedly installed in the embedding cavity, the lens is placed on the lens carrier, the dispensing positions of the lens to be processed are determined, the fixing plates are installed at the corresponding positions, the UV curing lamp is fixedly installed on the fixing plates, and is locked through the fastening structure, so as to perform irradiation curing on different dispensing positions simultaneously. Since it is local targeted irradiation, this structure can avoid damage to other positions of the lens by the UV curing lamp, and can also avoid the user from being irradiated by ultraviolet rays frequently during use, effectively improving the operation quality and significantly improving the work efficiency.
[0009] In addition, the overall structure is simple, the assembly is convenient and flexible, and it is applicable to lenses of different branch models.
[0010] For further improvement, a number of positioning holes are provided at the bottom of the fitting cavity, and positioning posts that fit into the positioning holes are provided at the bottom of the lens carrier.
[0011] In this technical solution, the function of setting the positioning holes and positioning posts is to prevent the lens carrier from rotating, and multiple positioning holes enable the lens carrier to switch at multiple angles, which is suitable for curing lenses of different models or different dispensing positions.
[0012] For further improvement, the middle of the lens carrier is hollowed out, and a lens limiting groove is provided at the upper end.
[0013] In this technical solution, the lens is placed in the hollow area in the middle of the lens carrier, and its upper end is clamped in the limiting groove to prevent the lens from rotating, improving the structural stability and the accuracy of the curing operation.
[0014] For further improvement, at least one through groove is provided at the upper end of the lens carrier for taking and placing the lens.
[0015] In this technical solution, the purpose of setting the through groove is to facilitate the taking and placing of the lens, improving work efficiency and the comfort of operation.
[0016] For further improvement, the fixing plate is fixedly installed on the installation part through fastening bolts, and the bottom surface of the fixing plate is higher than or flush with the bottom surface of the base.
[0017] In this technical solution, the fixing plate is detachable, and the installation position can be selected according to actual needs. The fastening bolts are firmly connected and easy to operate. The bottom surface of the fixing plate not being lower than the bottom surface of the base enables the base to be placed stably on the processing table, improving the overall stability.
[0018] For further improvement, the fastening structure includes fastening bolts. A threaded hole communicating with the installation hole is provided at the upper end of the fixing plate, and the fastening bolts are screwed downwards to squeeze and fix the UV curing lamp.
[0019] In this technical solution, the UV curing lamp is fixed by screwing down the fastening bolts to squeeze and fix it, and is released by screwing upwards, facilitating the taking and placing of the UV curing lamp.
[0020] For further improvement, the UV curing lamp is fixedly arranged at a position 2 cm away from the lens curing area.
[0021] In this technical solution, it ensures that the surface of the glue or coating receives ultraviolet irradiation with sufficient intensity, improving the curing efficiency and at the same time avoiding affecting other structures of the lens. Description of the Drawings
[0022] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the attached drawings required for the embodiments. It should be understood that the following attached drawings only show some embodiments of the present utility model, and therefore should not be regarded as a limitation of the scope. For those of ordinary skill in the art, without creative efforts, other relevant attached drawings can also be obtained based on these attached drawings.
[0023] Figure 1 Schematic diagram of the overall structure of the present utility model;
[0024] Figure 2 Explosion schematic diagram of the structure of the present utility model;
[0025] Figure 3 Assembly schematic diagram of the lens carrier and the base in the present utility model.
[0026] Reference numerals:
[0027] 1 - Base; 2 - Fixed plate; 3 - Lens carrier; 4 - UV curing lamp;
[0028] 11 - Fitting cavity; 12 - Mounting portion; 13 - Positioning hole;
[0029] 21 - Mounting hole; 22 - Threaded hole; 23 - Fastening bolt;
[0030] 31 - Positioning post; 32 - Lens limiting groove; 33 - Through groove. Specific embodiments
[0031] For the convenience of those skilled in the art to understand, the structure of the present utility model will be further described in detail with reference to the attached drawings in the embodiments:
[0032] In the description of the present utility model, the terms "portion", "side", "end", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the attached drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0033] As Figure 1 shown, the present application provides a vertical UV curing fixture for a zoom lens, including a base 1, a plurality of fixed plates 2 and a lens carrier 3. Refer to Figure 2, a fitting cavity 11 is provided at the center of the base 1, and this fitting cavity 11 is used for fixedly installing the above-mentioned lens carrier 3. A number of mounting parts 12 are arranged around the side of the base 1, and the number of mounting parts 12 is used for fixedly installing a number of fixing plates 2. Mounting holes 21 are provided on the fixing plates 2, and the mounting holes 21 are used for installing the UV curing lamp 4, and a fastening structure for fixing the UV curing lamp 4 is provided, so that the UV curing lamp 4 can be aligned with the curing area of the lens on the lens carrier 3.
[0034] In a specific embodiment, the base 1 is a prism with a regular hexagon cross-section, and a cylindrical fitting cavity 11 is provided in the middle thereof. The lens carrier is embedded in this fitting cavity 11. The base 1 is provided with fixing holes on six sides as required, and the sides where the fixing holes are opened form the above-mentioned mounting parts 12. The fixing plate 2 is installed on the mounting parts 12 by screws, and the bottom surface of the fixing plate 2 is higher than or flush with the bottom surface of the base 1 to ensure that the base 1 can be placed stably. More specifically, as Figure 1 shown in the embodiment, three mounting parts 12 are arranged at intervals on the side of the base 1, and fixing plates 2 are respectively installed.
[0035] As Figure 1 shown in the specific embodiment, the fastening structure includes fastening screws. A threaded hole 22 communicating with the mounting hole 21 is provided at the upper end of the fixing plate 2. The fastening bolt 23 is screwed down in the threaded hole 22 to squeeze and fix the UV curing lamp 4, and it can be loosened upward to release, which is convenient for adjusting the position of the UV curing lamp 4 and taking it on and off.
[0036] It should be noted that the three mounting parts 12 arranged at intervals in the embodiment are not a rigid requirement, and specifically should be set in combination with the dispensing area (i.e., the curing area) of the lens. Similarly, the base 1 can also be set as other polygonal prisms to adapt to the curing area layout of different lens structures.
[0037] Combined with Figure 1 and Figure 2 , when this fixture is installed, first fix the base 1, then fixedly install the lens carrier 3 in the fitting cavity 11, place the lens on the lens carrier 3, determine the dispensing position of the lens to be processed, install the fixing plate 2 at the corresponding position, fixedly install the UV curing lamp 4 on the fixing plate 2, and lock it through the fastening structure to irradiate and cure different dispensing positions at the same time. During the lens assembly and processing process, curing belongs to the later stage of the process, which means that most parts and electronic components have been assembled before curing. Since multiple fixing plates 2 are provided to fix the UV curing lamp 4 for local targeted irradiation, it can avoid damage to other positions of the lens by the UV curing lamp 4, such as lens materials, coatings, and even electronic circuits. This structure is simple, the assembly is convenient and flexible, it can be installed and set for different models of lenses, avoiding frequent replacement of fixtures by manual labor, effectively improving operation safety and operation quality, and significantly improving work efficiency.
[0038] As shown Figure 3 in FIG. 2, a plurality of positioning holes 13 are provided at the bottom of the fitting cavity 11, and positioning posts 31 for fitting the positioning holes 13 are provided at the bottom of the lens carrier 3. When the lens carrier 3 is placed on the base 1, the positioning posts 31 are fitted into the positioning holes 13, which can effectively prevent the lens carrier 3 from accidentally rotating during the curing process, ensuring the stability and accuracy of the curing operation. Moreover, through the arrangement of a plurality of positioning holes 13, the lens carrier 3 can be flexibly switched at multiple angles, enabling it to adapt to different models of lenses or lenses with different dispensing positions for curing, significantly improving the versatility and applicability of the jig.
[0039] As shown Figure 2 in FIG. 3 Figure 3 and FIG. 4, the middle part of the lens carrier 3 is hollowed out, and a lens limiting groove 32 is provided at the upper end. A through groove 33 is provided at the upper end of the lens carrier 3, which is convenient for taking and placing the lens. In this embodiment, the lens is an integrated machine lens. The front group of the lens is placed downward in the hollowed-out area in the middle of the lens carrier 3, and the rear group of the lens is clamped in the lens limiting groove 32 at the upper end of the carrier. The lens limiting groove 32 prevents the lens from rotating and exposes the curing area above the lens carrier 3, facilitating the UV curing lamp 4 to be aligned with these curing areas to ensure the quality and efficiency of curing.
[0040] Furthermore, since the UV curing lamp 4 in this embodiment performs targeted irradiation curing at multiple points, it is necessary to control the distance between the UV curing lamp 4 and the curing area. This distance is preferably 2 cm. After determining the position, the UV curing lamp 4 is fixed through a fastening structure, thereby achieving precise irradiation of the lens curing area. In addition, it can also ensure that the curing energy obtained by multiple curing areas is unified, improving the quality of curing.
[0041] The utility model cures the lens at multiple curing areas by setting a plurality of fixing plates, which is applicable to various branch models of integrated machine lenses, precisely controls the unification of the curing energy of multiple curing areas, improves the working efficiency and operation safety, simplifies the operation process, and reduces the risk of lens damage.
[0042] The above is only the preferred embodiment of the utility model and is not used to limit the utility model. For those skilled in the art, the utility model can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included within the protection scope of the utility model.
Claims
1. A vertical UV curing fixture for a zoom lens, characterized in that Comprising: A base (1), a fitting cavity (11) is provided at the center of the base (1), and the fitting cavity (11) is used for fixedly installing a lens carrier (3). A plurality of mounting parts (12) are arranged around the side of the base (1); A plurality of fixing plates (2), the plurality of fixing plates (2) are installed on the plurality of the mounting parts (12), and mounting holes (21) are provided on the fixing plates (2); The mounting holes (21) are used for installing a UV curing lamp (4), the mounting holes (21) are provided with a fastening structure for fixing the UV curing lamp (4), and the UV curing lamp (4) faces the lens carrier (3).
2. The vertical UV curing fixture for a zoom lens according to claim 1, characterized in that: A plurality of positioning holes (13) are provided at the bottom of the fitting cavity (11), and positioning posts (31) for fitting into the positioning holes (13) are provided at the bottom of the lens carrier (3).
3. The vertical UV curing fixture for a zoom lens according to claim 2, wherein: The middle part of the lens carrier (3) is hollowed out, and a lens limiting groove (32) is provided at the upper end.
4. The vertical UV curing fixture for a zoom lens according to claim 2, wherein: At least one through groove (33) is provided at the upper end of the lens carrier (3) for taking and placing the lens.
5. The vertical UV curing fixture for a zoom lens according to claim 1, characterized in that: The fixing plate (2) is fixedly installed on the mounting part (12) by screws, and the bottom surface of the fixing plate (2) is higher than or flush with the bottom surface of the base (1).
6. The vertical UV curing fixture for a zoom lens according to claim 5, characterized in that: The fastening structure includes a fastening bolt (34). A threaded hole (22) communicating with the mounting hole (21) is provided at the upper end of the fixing plate (2), and the fastening bolt (34) is screwed down in the threaded hole to press and fix the UV curing lamp.
7. The vertical UV curing fixture for a zoom lens according to claim 6, wherein: The UV curing lamp (4) is fixedly arranged at a position 2 cm away from the lens curing area.