Guide steel ball sorting device
Through the design of multi-stage screening net and stirring components, the problem of steel ball mixing in the guide steel ball sorting device is solved, and efficient and accurate sorting effect is achieved.
Patent Information
- Application Number
- CN202421587188.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-05
AI Technical Summary
Common guide steel ball sorting devices can easily lead to different volumes of steel balls mixing during the sorting process, affecting the sorting efficiency and quality.
The multi-stage screening net and stirring component design are adopted. By transferring the components, the steel balls are driven to sort through screening nets of different pore sizes in sequence, and stirred with stirring leaves to ensure that the steel balls are sorted smoothly on the screening nets at all levels and avoid mixing.
The sorting efficiency and quality of guided steel balls are improved, the risk of mixing steel balls is reduced, and the overall performance of the sorting device is improved.
Smart Images

Figure CN223083210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel ball sorting, in particular to a guiding steel ball sorting device. Background Art
[0002] Guiding steel balls are usually used in industrial equipment or machinery, and their main function is to help and guide other objects (such as parts, products or media) to move or be positioned along a specific path. During the production process, guiding steel balls may have different volumes, so it is necessary to uniformly sort multiple steel balls. Usually, they are introduced into a sorting device for sorting, and the multiple steel balls are classified into different areas according to their sizes through the filter screen of the sorting equipment, which is beneficial for subsequent storage and management.
[0003] However, common sorting devices are prone to causing some steel balls with different volumes to be mixed together during the sorting process, affecting the sorting results and reducing the sorting efficiency. In view of this, we propose a guiding steel ball sorting device. Summary of the Utility Model
[0004] The purpose of the utility model is to address the problems in the background art and propose a guiding steel ball sorting device.
[0005] The technical solution of the utility model: A guiding steel ball sorting device includes a sorting box and a controller. The outer surface wall of the sorting box is welded with support legs, and the bottoms of the multiple support legs are connected with a base. A transfer component for driving the steel balls in the sorting box to move is installed on the top wall of the base. A screening net for sorting the steel balls is installed at the bottom opening of the sorting box. An outlet component for classifying and discharging steel balls with different volumes is installed at the bottom of the screening net. A top cover for preventing the steel balls from overflowing is arranged at the top opening of the sorting box. A stirring component for stirring the steel balls is installed on the top cover. A collar is sleeved on the outer surface of the outer ring of the top cover, and the tops of the multiple support legs are connected with a limit ring for assisting the top cover to rotate.
[0006] Preferably, the three screening nets are all fan-shaped, the three screening nets are fixedly connected, and the three screening nets form a disc state.
[0007] Preferably, the transfer component includes a first motor, the output end of the first motor is connected with a first rotating shaft, a first sleeve is sleeved on the outer surface of the first rotating shaft, and a baffle is welded on the outer surface of the first sleeve.
[0008] Preferably, the outlet component includes a guide box, a second sleeve is installed in the guide box, and a partition is welded on the outer surface wall of the second sleeve.
[0009] Preferably, the stirring assembly includes a second rotating shaft, and gears and stirring blades are sleeved on the outer circumferential surfaces of the three second rotating shafts. The three stirring blades are all arranged in the sorting box.
[0010] Preferably, the three gears are all arranged at the top of the top cover, and a transmission belt is sleeved on the outer circumferential surfaces of the three gears.
[0011] Preferably, the top end of one second rotating shaft is connected to a second motor, a support seat is sleeved on the outer circumferential surface of the second motor, and the bottom wall of the support seat is connected to the top wall of the top cover.
[0012] Compared with the prior art, the utility model has the following beneficial technical effects:
[0013] Through the arrangement of three screening meshes in the utility model, in cooperation with three baffle plates and three partition plates, the spaces in the sorting box and the material guiding box are equally divided into three parts, so that the steel balls entering the sorting box can be initially filtered through the stirring of the stirring blades under the isolation of the baffle plates. And driven by the first motor, the first rotating shaft and the first sleeve can drive the three baffle plates to rotate, so as to transfer the initially sorted steel balls to the screening mesh with medium aperture, and complete the secondary sorting through the stirring of the corresponding stirring blades. After the sorting is completed, they are moved to the screening mesh with large aperture, and the corresponding stirring blades are also used to perform the third sorting on them, improving the sorting efficiency. Due to the arrangement from the screening mesh with small aperture to the screening mesh with large aperture in sequence, the risk of mixing of steel balls with different volumes is reduced, and the quality after sorting is improved. And due to the arrangement of the stirring assembly, the three screening meshes can be in the sorting operation at the same time, improving the sorting efficiency. Description of the Drawings
[0014] Figure 1 is a three-dimensional structural schematic diagram of a guiding steel ball sorting device;
[0015] Figure 2 is Figure 1 the sectional structure schematic diagram of the discharging assembly in
[0016] Figure 3 is Figure 1 the three-dimensional structural schematic diagram of the stirring assembly in
[0017] Reference numerals: 1, sorting box; 2, support leg; 3, base; 4, transfer assembly; 41, first motor; 42, first rotating shaft; 43, first sleeve; 44, baffle plate; 5, screening mesh; 6, discharging assembly; 61, material guiding box; 62, second sleeve; 63, partition plate; 7, top cover; 8, stirring assembly; 81, second rotating shaft; 82, gear; 83, stirring blade; 84, transmission belt; 85, second motor; 86, support seat; 9, collar; 10, limit ring; 11, controller. Specific embodiments
[0018] The technical solution of the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0019] Embodiment
[0020] As Figures 1-3 shown, a guiding steel ball sorting device proposed by the present utility model includes a sorting box 1 and a controller 11. The bottom ends of multiple support legs 2 are connected to the top wall of a base 3. The sorting box 1 is arranged between the multiple support legs 2, and the outer wall of the sorting box 1 is fixedly connected to the side walls of the multiple support legs 2. The sorting box 1 is supported by the multiple support legs 2, and with the setting of the base 3, the sorting box 1 is kept stable. The controller 11 is fixedly installed on the outer wall of one support leg 2; a transfer component 4 for facilitating the movement of steel balls in the sorting box 1 is installed on the top wall of the base 3. The transfer component 4 includes a first motor 41. The first motor 41 is fixedly installed on the top wall of the base 3. The bottom end of a first rotating shaft 42 is connected to the output end of the first motor 41. A first sleeve 43 is fixedly sleeved on the outer surface of the first rotating shaft 42 and is located above a screening mesh 5; three screening meshes 5 form a disc state and are located at the bottom opening of the sorting box 1 and are fixedly connected to the bottom wall of the sorting box 1 to facilitate the blocking of the bottom opening of the sorting box 1. The apertures of the three screening meshes 5 are different, arranged in ascending order from small aperture to large aperture and in a clockwise state, which is beneficial for multi-stage sorting of steel balls and reduces the risk of mixing steel balls with different volumes; multiple baffles 44 are all welded on the outer surface of the first sleeve 43, also arranged above the screening mesh 5 and inside the sorting box 1, which is convenient for driving the steel balls in the sorting box 1 to move through the drive of the first sleeve 43, and is beneficial for moving the steel balls in the sorting process to the screening mesh 5 at the corresponding position, avoiding the steel balls staying in the sorting box 1 during the sorting process and affecting the subsequent work. Since the three baffles 44 rotate simultaneously, the steel balls can be sorted by passing through small apertures, medium apertures, and large apertures in sequence. Among them, the space that has passed through the large aperture can re-introduce steel balls through the feed port of the sorting box 1 for sorting after the sorting is completed, so that all three screening meshes 5 are in the sorting working state, improving the sorting efficiency; a top cover 7 is arranged at the top opening of the sorting box 1. A limiting ring 10 is fixedly installed at the top ends of the multiple support legs 2. A collar 9 is sleeved on the outer surface of the top cover 7. A rotating groove is opened in the limiting ring 10, and the collar 9 is arranged in the rotating groove. The top end of the first rotating shaft 42 is connected to the bottom wall of the top cover 7. The setting of the top cover 7 prevents the steel balls from leaking during the transfer of the baffles 44. At the same time, with the cooperation of the collar 9 and the rotating groove, it is beneficial to assist the rotation of the top cover 7 and prevent the setting of the top cover 7 from affecting the transfer of the steel balls by the baffles 44.
[0021] Furthermore, a discharge assembly 6 for facilitating the classification and discharge of steel balls of different volumes is installed at the bottom of the screening mesh 5. The discharge assembly 6 includes a material guiding box 61. A second sleeve 62 is installed in the material guiding box 61. The top opening of the material guiding box 61 is located below the screening mesh 5. The top wall of the material guiding box 61 is fixedly connected to the bottom wall of the screening mesh 5, which is convenient for collecting the steel balls sorted by the screening mesh 5 in the material guiding box 61 and discharging them through the discharge ports opened on the outer wall of the material guiding box 61. The second sleeve 62 is fixedly installed on the inner bottom wall of the material guiding box 61. Three partition plates 63 are all welded on the outer surface of the second sleeve 62, which is beneficial to separate the steel balls entering the material guiding box 61 and prevent the steel balls of different volumes from mixing together during the discharge process, thereby reducing the sorting quality.
[0022] Furthermore, a stirring assembly 8 for facilitating the stirring of steel balls is installed on the top cover 7. The stirring assembly 8 includes a second rotating shaft 81. Three rotating holes are opened on the top cover 7. Bearings are arranged in all three rotating holes. The three second rotating shafts 81 are respectively arranged in the corresponding rotating holes, and the outer surface thereof is connected to the inner surface of the bearing, which is convenient for assisting the rotation of the second rotating shaft 81 through the bearing. And with the rotatable setting of the top cover 7, it is beneficial to drive the second rotating shaft 81 to rotate following the top cover 7. Three gears 82 and three stirring blades 83 are all fixedly sleeved on the outer surface of the second rotating shaft 81. The three stirring blades 83 are all arranged in the sorting box 1, which is beneficial to drive their rotation through the rotation of the second rotating shaft 81, thereby accelerating the sorting of the steel balls in the sorting box 1 and reducing the risk of steel ball blockage during the sorting process. The three gears 82 are all arranged above the top cover 7. The transmission belt 84 is sleeved on the three gears 82 to play a transmission role. The bottom wall of the support seat 86 is fixedly connected to the top wall of the top cover 7. The second motor 85 is fixedly installed in the opening of the second motor 85. The rotating end of the second motor 85 is connected to the top end of one second rotating shaft 81, which is convenient for driving one second rotating shaft 81 to drive the stirring blade 83 to rotate and stir the steel balls in the sorting box 1.
[0023] The above specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A guiding steel ball sorting device, comprising a sorting box (1) and a controller (11), characterized in that: Support legs (2) are welded to the outer surface wall of the sorting box (1). The bottoms of multiple support legs (2) are connected to a base (3). A transfer assembly (4) for driving the movement of steel balls in the sorting box (1) is installed on the top wall of the base (3). A screening net (5) for sorting steel balls is installed at the bottom opening of the sorting box (1). An outlet assembly (6) for classifying and discharging steel balls of different volumes is installed at the bottom of the screening net (5). A top cover (7) for preventing steel balls from overflowing is provided at the top opening of the sorting box (1). A stirring assembly (8) for stirring steel balls is installed on the top cover (7). A collar (9) is sleeved on the outer surface of the outer ring of the top cover (7). The tops of multiple support legs (2) are connected to a limiting ring (10) for assisting the rotation of the top cover (7).
2. The sorting device for guiding steel balls according to claim 1, characterized in that The three screening nets (5) are all fan-shaped. The three screening nets (5) are fixedly connected and form a disc state.
3. The guiding steel ball sorting device according to claim 1, characterized in that, The transfer assembly (4) includes a first motor (41). The output end of the first motor (41) is connected to a first rotating shaft (42). A first sleeve (43) is sleeved on the outer surface of the first rotating shaft (42). A baffle (44) is welded on the outer surface of the first sleeve (43).
4. The guiding steel ball sorting device according to claim 1, characterized in that, The outlet assembly (6) includes a guide box (61). A second sleeve (62) is installed in the guide box (61). A partition plate (63) is welded on the outer surface wall of the second sleeve (62).
5. The guiding steel ball sorting device according to claim 1, characterized in that, The stirring assembly (8) includes a second rotating shaft (81). Gears (82) and stirring blades (83) are sleeved on the outer surfaces of the three second rotating shafts (81). The three stirring blades (83) are all arranged in the sorting box (1).
6. The guiding steel ball sorting device according to claim 5, characterized in that The three gears (82) are all arranged at the top of the top cover (7). A transmission belt (84) is sleeved on the outer surfaces of the three gears (82).
7. The guiding steel ball sorting device according to claim 5, characterized in that, The top of one second rotating shaft (81) is connected to a second motor (85). A support seat (86) is sleeved on the outer surface of the second motor (85). The bottom wall of the support seat (86) is connected to the top wall of the top cover (7).