Insulating powder cladding device

Abstract

The utility model relates to the technical field of insulation powder cladding, in particular to an insulation powder cladding device which comprises a cladding device body, a guide rail is fixedly connected to the top face of a base of the cladding device body, the surface of the guide rail is movably connected with the surface of a clamping groove, the clamping groove is formed in the bottom face of a movable frame, and a brush plate is arranged on the top face of the movable frame. The insulating powder cladding device disclosed by the utility model has the beneficial effects that the guide rail is arranged on the top surface of the base of the cladding device, and the surface of the guide rail is movably connected with the surface of the clamping groove, so that the movable frame can move on the top surface of the base of the cladding device; and a brush plate is arranged on the top face of the movable frame, sundries on the surface of the workpiece clamped by the cladding device are removed through the brush plate, and therefore the cladding effect of the cladding device on the insulating powder on the surface of the workpiece is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of insulating powder cladding, in particular to an insulating powder cladding device. Background Art

[0002] Cladding, also known as laser cladding or laser melting, is a new surface modification technology. It forms a metallurgically bonded cladding layer on the surface of the base material by adding cladding material to the surface of the base material and using a high-energy-density laser beam to melt it together with a thin layer on the surface of the base material.

[0003] However, in the existing technology, in the field of workpiece processing and assembly, in order to save costs and speed up the process, the existing cladding devices all use corresponding automatic control equipment to control the welding gun for rapid automatic cladding processing. However, the existing cladding devices do not have the function of removing debris from the surface of the workpiece. If the impurities on the surface of the workpiece are not processed during cladding, the cladding quality is easily affected.

[0004] Therefore, we need an insulating powder cladding device to solve the problem of impurity cleaning of the workpiece before cladding in the existing insulating powder cladding device, and also to replace the brush plate for cleaning the workpiece. Utility Model Content

[0005] The utility model aims to provide an insulating powder cladding device to solve the problem of impurity cleaning of workpieces before cladding in the existing insulating powder cladding device mentioned in the background technology, and also to replace the brush plate for cleaning the workpieces.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an insulating powder cladding device, comprising a cladding device body, the top surface of the base of the cladding device body is fixedly connected to a guide rail, the surface of the guide rail is movably connected to the surface of a snap-in groove, the snap-in groove is arranged on the bottom surface of a movable frame, and a brush plate is arranged on the top surface of the movable frame.

[0007] Preferably, the guide rail is arranged in an "I" shape, two guide rails are arranged, and the two guide rails are symmetrically arranged along the center point of the cladding device.

[0008] Preferably, a rack is fixedly connected to the top surface of the base of the cladding device body, the teeth of the rack mesh with the teeth of the transmission gear, the inside of the transmission gear is fixedly connected to the surface of the rotating rod, the end bearing base of the rotating rod is fixedly connected to the surface of the notch, the notch is opened on the bottom surface of the movable frame, the teeth of the transmission gear mesh with the teeth of the driving gear, the surface of the driving gear is fixedly connected to the end of the power output shaft of the servo motor, and the top surface of the servo motor is fixedly connected to the surface of the notch.

[0009] Preferably, an installation hole is formed in the top surface of the moving frame. The base of the hydraulic cylinder is fixedly connected to the surface of the installation hole. The end of the power output shaft of the hydraulic cylinder is fixedly connected to the bottom surface of the lifting plate. A clamping groove is formed in the top surface of the lifting plate. A clamping block is inserted into the surface of the clamping groove. The top surface of the clamping block is fixedly connected to the bottom surface of the brush plate.

[0010] Preferably, the installation hole does not completely penetrate the top surface of the moving frame. There are two installation holes, and the two installation holes are symmetrically arranged along the center point of the moving frame.

[0011] Preferably, the clamping groove is arranged in a "convex" shape. The clamping groove does not completely penetrate the side surface of the lifting plate. The depth of the clamping groove is greater than the length dimension of the clamping block.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: The surface of the workpiece clamped by the cladding device is cleaned of sundries by the brush plate, thereby improving the cladding effect of the insulating powder on the surface of the workpiece. When the servo motor is started, the driving gear drives the transmission gear to rotate. Therefore, the transmission gear meshes with the rack and can move on the top surface of the base of the cladding device, so that the moving frame can automatically move on the top surface of the base of the cladding device. Therefore, the brush plate on the top surface of the moving frame can clean the impurities on the surface of the workpiece before cladding. When the hydraulic cylinder is started, the brush plate rises and falls on the top surface of the moving frame, so that the position of the brush plate can be adjusted according to the size of the workpiece clamped by the cladding device. After the brush plate has been used for a long time to clean the surface of the workpiece clamped by the cladding device, the brush plate can be detached from the top surface of the lifting plate for replacement; further solving the problem of impurity cleaning of the existing insulating powder cladding device before cladding the workpiece, and also realizing the replacement of the brush plate for cleaning the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a three-dimensional schematic diagram of the overall structure of the present utility model:

[0014] Figure 2 is a front view schematic diagram of the moving frame of the present utility model:

[0015] Figure 3 is Figure 2 sectional view A-A in

[0016] Figure 4 is a connection schematic diagram of the moving frame and the brush plate.

[0017] In the figure: the cladding device body 1, the moving frame 2, the guide rail 3, the clamping groove 4, the rack 5, the installation hole 6, the hydraulic cylinder 7, the lifting plate 8, the clamping groove 9, the brush plate 10, the notch 11, the rotating rod 12, the transmission gear 13, the driving gear 14, the servo motor 15, the clamping block 16. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] In order to clearly and completely describe the purpose, technical solution of the present utility model, and make its advantages more clearly understood, the following further details the embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present utility model, rather than all of the embodiments, and are only used to explain the embodiments of the present utility model, not to limit the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0019] Embodiment 1

[0020] Please refer to Figures 1 - 4 , the present utility model provides a technical solution: an insulating powder cladding device, including a cladding device body 1. The top surface of the base of the cladding device body 1 is fixedly connected with a guide rail 3. The surface of the guide rail 3 is movably connected to the surface of a clamping groove 4. The clamping groove 4 is arranged on the bottom surface of a moving frame 2. A brush plate 10 is arranged on the top surface of the moving frame 2. By arranging the guide rail 3 on the top surface of the base of the cladding device body 1 and movably connecting the surface of the guide rail 3 to the surface of the clamping groove 4, the moving frame 2 can move on the top surface of the base of the cladding device body 1. After the driving device is started when the cladding device body 1 clamps the workpiece, the brush plate 10 is arranged on the top surface of the moving frame 2, and the brush plate 10 is used to clean the sundries on the surface of the workpiece clamped by the cladding device body 1, thereby improving the insulating powder cladding effect on the surface of the workpiece by the cladding device body 1.

[0021] Embodiment 2

[0022] Referring to the attached Figures 1 to 4 , on the basis of Embodiment 1, in order to enable the brush plate 10 to clean the impurities on the surface of the workpiece before cladding, a rack 5 is fixedly connected to the top surface of the base of the cladding device body 1. The teeth of the rack 5 are meshed with and drive the teeth of a transmission gear 13. The surface of a rotating rod 12 is fixedly connected to the inside of the transmission gear 13. The end of the rotating rod 12 is fixedly connected to the surface of a notch 11 through a bearing base. The notch 11 is opened on the bottom surface of the moving frame 2. The teeth of the transmission gear 13 are meshed with and drive the teeth of a driving gear 14. The surface of the driving gear 14 is fixedly connected to the end of the power output shaft of a servo motor 15. The top surface of the servo motor 15 is fixedly connected to the surface of the notch 11;

[0023] By meshing the teeth of the transmission gear 13 with the teeth of the rack 5 and the driving gear 14 respectively, fixing the surface of the driving gear 14 to the end of the power output shaft of the servo motor 15, when the servo motor 15 is started, the driving gear 14 drives the transmission gear 13 to rotate. Therefore, the transmission gear 13 meshing with the rack 5 can move on the top surface of the base of the cladding device body 1, so that the moving frame 2 can automatically move on the top surface of the base of the cladding device body 1. Thus, the brush plate 10 on the top surface of the moving frame 2 can clean the impurities on the surface of the workpiece before cladding.

[0024] Embodiment III

[0025] Refer to the appendix Figures 1 to 4 On the basis of Embodiment II, in order to be able to disassemble the brush plate 10 from the top surface of the lifting plate 8 for replacement, an installation hole 6 is provided on the top surface of the moving frame 2. The surface of the installation hole 6 is fixedly connected to the base of the hydraulic cylinder 7. The end of the power output shaft of the hydraulic cylinder 7 is fixedly connected to the bottom surface of the lifting plate 8. A clamping groove 9 is provided on the top surface of the lifting plate 8. A clamping block 16 is inserted into the surface of the clamping groove 9. The top surface of the clamping block 16 is fixedly connected to the bottom surface of the brush plate 10;

[0026] By fixedly connecting the end of the power output shaft of the hydraulic cylinder 7 to the bottom surface of the lifting plate 8 and inserting the base of the clamping block 16 into the surface of the clamping groove 9, when the hydraulic cylinder 7 is started, the brush plate 10 can be lifted and lowered on the top surface of the moving frame 2, so that the position of the brush plate 10 can be adjusted according to the size of the workpiece clamped by the cladding device body 1. When the brush plate 10 has been used for a long time to clean the surface of the workpiece clamped by the cladding device body 1, the brush plate 10 can be disassembled from the top surface of the lifting plate 8 for replacement.

[0027] During actual use, a guide rail 3 is provided on the top surface of the base of the cladding device body 1, and the surface of the guide rail 3 is movably connected and clamped to the surface of the clamping groove 4. Therefore, the moving frame 2 can move on the top surface of the base of the cladding device body 1. After the cladding device body 1 clamps the workpiece and starts the driving device, a brush plate 10 is provided on the top surface of the moving frame 2. The brush plate 10 is used to clean the debris on the surface of the workpiece clamped by the cladding device body 1, thereby improving the cladding effect of the insulating powder on the surface of the workpiece by the cladding device body 1. By meshing the teeth of the transmission gear 13 with the teeth of the rack 5 and the driving gear 14 respectively, and fixedly connecting the surface of the driving gear 14 to the end of the power output shaft of the servo motor 15. When the servo motor 15 is started, the driving gear 14 drives the transmission gear 13 to rotate. Therefore, the transmission gear 13 meshing with the rack 5 can move on the top surface of the base of the cladding device body 1, so that the moving frame 2 can automatically move on the top surface of the base of the cladding device body 1. Therefore, the brush plate 10 on the top surface of the moving frame 2 can clean the impurities on the surface of the workpiece before cladding. By fixedly connecting the end of the power output shaft of the hydraulic cylinder 7 to the bottom surface of the lifting plate 8, and inserting the surface of the clamping groove 9 into the base of the clamping block 16. When the hydraulic cylinder 7 is started, the brush plate 10 is lifted and lowered on the top surface of the moving frame 2, so that the position of the brush plate 10 can be adjusted according to the size of the workpiece clamped by the cladding device body 1. After the brush plate 10 has been used to clean the surface of the workpiece clamped by the cladding device body 1 for a long time, the brush plate 10 can be detached from the top surface of the lifting plate 8 for replacement.

[0028] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An insulating powder cladding device, comprising a cladding device body (1), characterized in that: The top surface of the base of the cladding device body (1) is fixedly connected with a guide rail (3), the surface of the guide rail (3) is movably connected to the surface of a clamping groove (4), the clamping groove (4) is arranged on the bottom surface of the moving frame (2), and a brush plate (10) is arranged on the top surface of the moving frame (2).

2. The insulation powder cladding device according to claim 1, characterized in that: The guide rail (3) is arranged in an "I" shape, there are two guide rails (3), and the two guide rails (3) are symmetrically arranged along the center point of the cladding device body (1).

3. The insulating powder cladding device according to claim 1, characterized in that: The top surface of the base of the cladding device body (1) is fixedly connected with a rack (5), the teeth of the rack (5) are meshed with and drive the teeth of a transmission gear (13), the surface of a rotating rod (12) is fixedly connected inside the transmission gear (13), the end of the rotating rod (12) is fixedly connected to the surface of a notch (11) through a bearing base, the notch (11) is opened on the bottom surface of the moving frame (2), the teeth of the transmission gear (13) are meshed with and drive the teeth of a driving gear (14), the surface of the driving gear (14) is fixedly connected to the end of the power output shaft of a servo motor (15), and the top surface of the servo motor (15) is fixedly connected to the surface of the notch (11).

4. An insulating powder cladding device according to claim 1, characterized in that: An installation hole (6) is opened on the top surface of the moving frame (2), the base of a hydraulic cylinder (7) is fixedly connected to the surface of the installation hole (6), the end of the power output shaft of the hydraulic cylinder (7) is fixedly connected to the bottom surface of a lifting plate (8), a clamping groove (9) is opened on the top surface of the lifting plate (8), a clamping block (16) is inserted into the surface of the clamping groove (9), and the top surface of the clamping block (16) is fixedly connected to the bottom surface of the brush plate (10).

5. An insulating powder cladding device according to claim 4, characterized in that: The installation hole (6) does not completely penetrate the top surface of the moving frame (2), there are two installation holes (6), and the two installation holes (6) are symmetrically arranged along the center point of the moving frame (2).

6. An insulating powder cladding device according to claim 4, characterized in that: The clamping groove (9) is arranged in a "convex" shape, the clamping groove (9) does not completely penetrate the side surface of the lifting plate (8), and the depth of the clamping groove (9) is greater than the length dimension of the clamping block (16).

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