Protective pedal device suitable for precision wire drawing equipment

By designing protective pedal devices for diamond line production equipment, fixing the pedal position and setting a beveled guard plate, the problems of random placement of pedals and broken debris are solved, and operating comfort and production efficiency are improved.

CN223083531UActive Publication Date: 2025-07-11SINOCORE TECH (HUAIAN) CO LTD
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Patent Information

Application Number
CN202422205348.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-11
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

During the production process of diamond line, the pedals are prone to be thrown around and fail, and debris on the equipment smash the pedal device, resulting in unsafe operation and low production efficiency.

Method used

A protective pedal device is designed to fix the pedal in the optimal position through fixing components and guard structures, which is ergonomic, and a beveled guard plate is provided to prevent debris from smashing the pedal.

Benefits of technology

It improves the working comfort and safety of operators, reduces the risk of pedal failure, and improves production efficiency and equipment service life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223083531U_ABST
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Abstract

The utility model is applicable to the technical field of diamond wire production, and provides a protective pedal device applicable to precision wire drawing equipment, which comprises a pedal switch component, a pedal protective plate component is mounted at the top end of the pedal switch component, and a first fixing component is arranged on one side of the pedal switch component. The side, away from the foot switch assembly, of the first fixing assembly is connected with a second fixing assembly. The pedal switch assembly comprises a pedal bottom plate, a pedal fixing platform is arranged at the top end of the pedal bottom plate, a pedal switch is hinged to the side, away from the pedal fixing platform, of the pedal bottom plate, multiple sets of platform fixing holes are formed in the top end of the pedal fixing platform, and each platform fixing hole is of a threaded structure. According to the device, the phenomenon that the pedal is out of order due to the fact that an operator throws the pedal and drags the pedal randomly is avoided, and the functions of meeting the ergonomics design, providing a comfortable working environment for the operator, reducing the pedal out-of-order risk and improving the production efficiency are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of diamond wire production, and more specifically, it relates to a protective pedal device applicable to precision wire drawing equipment. Background Art

[0002] The specifications of the mother wires of diamond wires are gradually becoming thinner and the quality is getting better and better, which is inseparable from a comfortable working environment. During the traditional precision wire drawing operation, high output, high quality, and high efficiency production require an excellent working environment and the sorting of 5S in the workshop.

[0003] At present, the pedal switches used in diamond wire production are placed randomly. When operating, the operators may throw the pedals around or drag them randomly, resulting in the malfunction of the pedals. At the same time, some sundries or materials falling on the diamond wire production equipment may also damage the pedal device and cause the pedals to malfunction.

[0004] Therefore, a protective pedal device applicable to precision wire drawing equipment is proposed. By fixing the pedals in the best position and conforming to the ergonomic design, it provides a comfortable working environment for the operators, reduces the risk of pedal malfunction, and improves production efficiency. Content of the Utility Model

[0005] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a protective pedal device applicable to precision wire drawing equipment, which provides a comfortable working environment for the operators, reduces the risk of pedal malfunction, and improves production efficiency.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A protective pedal device applicable to precision wire drawing equipment includes a foot switch assembly. A foot protection plate assembly is installed at the top of the foot switch assembly. A first fixing assembly is arranged on one side of the foot switch assembly, and a second fixing assembly is connected to the side of the first fixing assembly away from the foot switch assembly; the foot switch assembly includes a foot bottom plate, a foot fixing platform is arranged at the top of the foot bottom plate, a foot pedal switch is hinged to the side of the foot bottom plate away from the foot fixing platform, a plurality of groups of platform fixing holes are opened at the top of the foot fixing platform, and the platform fixing holes are opened in a threaded structure; the first fixing assembly includes a first fixing plate, a sliding hole is opened on one side of the first fixing plate, and a sliding bolt is connected to one side of the first fixing plate.

[0008] The utility model is further set as: the foot protection plate assembly includes an upper cover bottom plate, the upper cover bottom plate is adapted to the shape of the foot fixing platform, an upper cover platform is arranged at the top of the upper cover bottom plate, four groups of upper cover fixing holes are opened at the top of the upper cover bottom plate and the upper cover platform, and the plurality of groups of upper cover fixing holes are adapted to the shape of the platform fixing holes.

[0009] The utility model is further configured such that: the upper cover fixing holes and the top of the platform fixing holes are meshed and connected with upper cover fixing bolts, and an upper cover guard plate is arranged on one side of the upper cover platform away from the first fixing component.

[0010] By adopting the above technical solution, the upper cover fixing bolts pass through the upper cover fixing holes and are locked on the platform fixing holes. The upper cover guard plate is an inclined surface with a slope, which can block sundries or materials falling from the wire saw production equipment, reduce the risk of damaging the pedal device, and reduce economic losses.

[0011] The utility model is further configured such that: the first fixing plate is arranged in an L-shaped structure, and a sliding nut is meshed and connected to one side of the sliding bolt close to the second fixing component.

[0012] By adopting the above technical solution, the height of the foot pedal is adjusted by the cooperation of the sliding hole and the second fixing component, and the position of the second fixing component on the sliding hole is locked by the cooperation of the sliding bolt and the sliding nut, making it conform to the ergonomic design and improving the working comfort of the operator.

[0013] The utility model is further configured such that: the second fixing component includes a second fixing plate, the second fixing plate is arranged in an L-shaped structure, a circular sliding fixing hole is opened on one side of the second fixing plate close to the first fixing plate, and the sliding bolt passes through the sliding hole and the sliding fixing hole for connection.

[0014] The utility model is further configured such that: a circular sheet metal fixing hole is opened at the top of the second fixing plate, the diameter of the sheet metal fixing hole is the same as that of the sliding fixing hole, a fixing bolt is connected to the top end of the second fixing plate, and a fixing nut is meshed and connected to the bottom end of the fixing bolt.

[0015] By adopting the above technical solution, the second fixing plate provided on the second fixing plate cooperates with the first fixing plate to adjust the overall height of the second fixing component, making its height conform to the operating habits of the operator. The sliding bolt passes through the sliding hole and the sliding fixing hole and is locked with the sliding nut, so that the height of the second fixing component is fixed. The sheet metal fixing hole opened on the second fixing plate is aligned with the through hole opened on the leg of the wire saw production equipment, and the fixing bolt passes through the sheet metal fixing hole and the through hole of the equipment leg and is locked with the fixing nut, improving the operating comfort of the operator and the work efficiency.

[0016] In summary, the present application includes at least one of the following beneficial technical effects:

[0017] 1. The upper cover fixing bolts pass through the upper cover fixing holes and are locked on the platform fixing holes. The upper cover guard plate is an inclined surface with a slope, which can block sundries or materials falling from the wire saw production equipment, reduce the risk of damaging the pedal device, and reduce economic losses.

[0018] 2. Adjust the height of the foot pedal by cooperating with the second fixing component through the sliding hole. The sliding bolt and the sliding nut cooperate to lock the position of the second fixing component on the sliding hole, making it conform to the ergonomic design and improving the working comfort of the operator.

[0019] 3. The second fixing plate provided on the second fixing plate cooperates with the first fixing plate to adjust the overall height of the second fixing component so that its height conforms to the operating habits of the operator. The sliding bolt passes through the sliding hole and the sliding fixing hole and is locked with the sliding nut, so that the height of the second fixing component is fixed. The sheet metal fixing hole provided on the second fixing plate is aligned with the through hole provided on the leg of the wire saw production equipment, and the fixing bolt passes through the sheet metal fixing hole and the through hole of the equipment leg and is locked with the fixing nut, improving the operating comfort of the operator and improving work efficiency. Brief Description of the Drawings

[0020] Figure 1 It is a structural schematic diagram of the protective pedal device applicable to the precision wire drawing equipment of the present utility model.

[0021] Figure 2 It is an exploded schematic diagram of the foot switch assembly and the foot guard plate assembly.

[0022] Figure 3 It is a structural schematic diagram of the first fixing component and the second fixing component.

[0023] Figure 4 For Figure 3 exploded schematic diagram.

[0024] Description of the reference numerals: 1. Foot switch assembly; 11. Foot pedal bottom plate; 12. Foot pedal fixing platform; 13. Foot pedal switch; 14. Platform fixing hole;

[0025] 2. Foot guard plate assembly; 21. Upper cover bottom plate; 22. Upper cover platform; 23. Upper cover fixing hole; 24. Upper cover guard plate; 25. Upper cover fixing bolt;

[0026] 3. First fixing component; 31. First fixing plate; 32. Sliding hole; 33. Sliding bolt; 34. Sliding nut;

[0027] 4. Second fixing component; 41. Second fixing plate; 42. Sliding fixing hole; 43. Sheet metal fixing hole; 44. Fixing bolt; 45. Fixing nut. Detailed Description of the Embodiment

[0028] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.

[0029] It should be noted that unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.

[0030] Example 1. Please refer to Figures 1-4 , the present utility model provides the following technical solutions:

[0031] Specifically, it refers to a protective pedal device applicable to precision wire drawing equipment. Refer to Figure 1 , including a foot switch assembly 1. The operator steps on or lifts it to control the foot switch assembly 1 to start or stop the wire saw production equipment. A foot pedal guard assembly 2 is installed at the top of the foot switch assembly 1 to prevent the items placed on the wire saw production equipment from falling and accidentally touching the foot switch assembly 1, resulting in incorrect operation of the equipment, causing personal safety accidents and economic losses. A first fixing component 3 is arranged on one side of the foot switch assembly 1, and the first fixing component 3 is connected to a second fixing component 4 on the side away from the foot switch assembly 1. Through the cooperation of the first fixing component 3 and the second fixing component 4, the pedal device can be fixed in a suitable position, and the operator can adjust the vertical distance between the first fixing component 3 and the second fixing component 4 to change the height of the pedal device, which conforms to the ergonomic design and improves the operation comfort of the operator.

[0032] Refer to Figure 2 , the foot switch assembly 1 includes a foot pedal bottom plate 11. A foot pedal fixing platform 12 is arranged at the top of the foot pedal bottom plate 11. A foot pedal switch 13 is hinged on the side of the foot pedal bottom plate 11 away from the foot pedal fixing platform 12. A plurality of groups of platform fixing holes 14 are opened at the top of the foot pedal fixing platform 12, and the platform fixing holes 14 are opened in a threaded structure. A spring is installed at the bottom of the foot pedal switch 13, and it can automatically return to its original position after the foot pedal switch 13 is stepped on and released. There are electrical components adapted to the foot pedal switch 13 inside the foot pedal fixing platform 12. By stepping on the foot pedal switch 13, the electrical components inside the foot pedal fixing platform 12 receive signals and transmit the signals to the wire saw production equipment to control the start or stop of the equipment, facilitating the operator to control the equipment when there is no hand operation.

[0033] Refer to Figure 2, the footrest plate assembly 2 includes an upper cover bottom plate 21, the upper cover bottom plate 21 is adapted to the shape of the footrest fixed platform 12, an upper cover platform 22 is provided at the top of the upper cover bottom plate 21, and four groups of upper cover fixing holes 23 are opened at the top of the upper cover bottom plate 21 and the upper cover platform 22. The multiple groups of upper cover fixing holes 23 are adapted to the shape of the platform fixing holes 14. An upper cover fixing bolt 25 is meshed and connected to the top of the upper cover fixing holes 23 and the platform fixing holes 14. An upper cover guard plate 24 is provided on the side of the upper cover platform 22 away from the first fixing component 3. The upper cover fixing bolt 25 passes through the upper cover fixing hole 23 and is locked on the platform fixing hole 14. The upper cover guard plate 24 is a sloped inclined surface, which can block sundries or materials falling from the wire saw production equipment, reduce the risk of hitting the pedal device, and reduce economic losses.

[0034] Refer to Figures 3-4 , the first fixing component 3 includes a first fixing plate 31, the first fixing plate 31 is arranged in an L-shaped structure, a sliding hole 32 is opened on one side of the first fixing plate 31, a sliding bolt 33 is connected to one side of the first fixing plate 31, and a sliding nut 34 is meshed and connected to the side of the sliding bolt 33 close to the second fixing component 4. The height of the footrest is adjusted by the cooperation of the sliding hole 32 and the second fixing component 4, and the position of the second fixing component 4 on the sliding hole 32 is locked by the cooperation of the sliding bolt 33 and the sliding nut 34, so as to conform to the ergonomic design and improve the working comfort of the operator.

[0035] Refer to Figures 3-4 , the second fixing component 4 includes a second fixing plate 41, the second fixing plate 41 is arranged in an L-shaped structure, a circular sliding fixing hole 42 is opened on the side of the second fixing plate 41 close to the first fixing plate 31, and the sliding bolt 33 passes through the sliding hole 32 and the sliding fixing hole 42 for connection. A circular sheet metal fixing hole 43 is opened at the top of the second fixing plate 41, the diameter of the sheet metal fixing hole 43 is the same as that of the sliding fixing hole 42, a fixing bolt 44 is connected to the top of the second fixing plate 41, and a fixing nut 45 is meshed and connected to the bottom end of the fixing bolt 44.

[0036] Specifically, the second fixing plate 41 provided on the second fixing plate 41 cooperates with the first fixing plate 31 to adjust the overall height of the second fixing component 4 so that its height conforms to the operating habits of the operator. The second fixing component 4 is fixed in height by passing the sliding bolt 33 through the sliding hole 32 and the sliding fixing hole 42 and locking it with the sliding nut 34. The sheet metal fixing hole 43 opened on the second fixing plate 41 is aligned with the through hole opened on the leg of the wire saw production equipment. The fixing bolt 44 passes through the sheet metal fixing hole 43 and the through hole of the equipment leg and is locked with the fixing nut 45, improving the operating comfort of the operator and the work efficiency.

[0037] The working principle of a protective pedal device applicable to precision wire drawing equipment provided by the present utility model is as follows:

[0038] The second fixing plate 41 is provided with a second fixing plate 41 which cooperates with the first fixing plate 31 to adjust the overall height of the second fixing assembly 4 so that its height conforms to the operating habits of the operator. By sliding the bolt 33 through the sliding hole 32 and the sliding fixing hole 42 and locking it with the sliding nut 34, the height of the second fixing assembly 4 is fixed. The sheet metal fixing hole 43 formed on the second fixing plate 41 is aligned with the through hole formed on the leg of the wire saw production equipment. The fixing bolt 44 passes through the sheet metal fixing hole 43 and the through hole of the equipment leg and is locked with the fixing nut 45. A spring is installed at the bottom of the foot pedal switch 13, and it can automatically return to its original position after the foot pedal switch 13 is pressed and released. There are electrical components adapted to the foot pedal switch 13 inside the foot fixing platform 12. By stepping on the foot pedal switch 13, the electrical components inside the foot fixing platform 12 receive the signal and transmit the signal to the wire saw production equipment to control the start or stop of the equipment.

[0039] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the scope of protection of the present invention.

Claims

1. A protective pedal device applicable to precision wire drawing equipment, characterized in that: It includes a foot switch assembly (1), a foot pedal guard assembly (2) is installed at the top of the foot switch assembly (1), a first fixing assembly (3) is arranged on one side of the foot switch assembly (1), and a second fixing assembly (4) is connected to the side of the first fixing assembly (3) away from the foot switch assembly (1); The foot switch assembly (1) includes a foot pedal bottom plate (11), a foot pedal fixing platform (12) is arranged at the top of the foot pedal bottom plate (11), a foot pedal switch (13) is hinged to the side of the foot pedal bottom plate (11) away from the foot pedal fixing platform (12), a plurality of platform fixing holes (14) are opened at the top of the foot pedal fixing platform (12), and the platform fixing holes (14) are opened in a threaded structure; The first fixing assembly (3) includes a first fixing plate (31), a sliding hole (32) is opened on one side of the first fixing plate (31), and a sliding bolt (33) is connected to one side of the first fixing plate (31).

2. The protective pedal device applicable to precision wire drawing equipment according to claim 1, wherein: The foot pedal guard assembly (2) includes an upper cover bottom plate (21), the upper cover bottom plate (21) is adapted to the shape of the foot pedal fixing platform (12), an upper cover platform (22) is arranged at the top of the upper cover bottom plate (21), and four upper cover fixing holes (23) are opened at the top of the upper cover bottom plate (21) and the upper cover platform (22), and the plurality of upper cover fixing holes (23) are adapted to the shape of the platform fixing holes (14).

3. The protective pedal device for precision wire drawing equipment according to claim 2, characterized in that: An upper cover fixing bolt (25) is meshed and connected to the top of the upper cover fixing hole (23) and the platform fixing hole (14), and an upper cover guard plate (24) is arranged on the side of the upper cover platform (22) away from the first fixing assembly (3).

4. The protective pedal device applicable to precision wire drawing equipment according to claim 1 is characterized in that: The first fixing plate (31) is arranged in an L-shaped structure, and a sliding nut (34) is meshed and connected to the side of the sliding bolt (33) close to the second fixing assembly (4).

5. The protective pedal device applicable to precision wire drawing equipment according to claim 1, characterized in that: The second fixing assembly (4) includes a second fixing plate (41), the second fixing plate (41) is arranged in an L-shaped structure, a circular sliding fixing hole (42) is opened on the side of the second fixing plate (41) close to the first fixing plate (31), and the sliding bolt (33) passes through the sliding hole (32) and the sliding fixing hole (42) for connection.

6. The protective pedal device applicable to precision wire drawing equipment according to claim 5, characterized in that: A circular sheet metal fixing hole (43) is opened at the top of the second fixing plate (41), the diameter of the sheet metal fixing hole (43) is the same as that of the sliding fixing hole (42), a fixing bolt (44) is connected to the top of the second fixing plate (41), and a fixing nut (45) is meshed and connected to the bottom end of the fixing bolt (44).