Water-cooling intercooler mainboard assembling device

Abstract

The utility model discloses a water-cooling intercooler mainboard assembling device, which is used for assembling a core body and a mainboard, and comprises a bearing plate for placing the core body; the core body fixing mechanism is used for applying pressure to the core body in at least one direction; the mainboard placing mechanism is used for placing the mainboard; and the main board pushing mechanism is connected with the main board placing mechanism, and the main board pushing mechanism applies pressure to the main board placing mechanism to press the main board on the core body. According to the utility model, the structure is simple, except for the base and the bottom plate, the base and the bottom plate are detachable and designed as required, the profiling design of the main plate and the push plate greatly reduces the size error of the assembled product, and the yield and the qualified rate of the final product are improved to a great extent.

Description

Technical Field

[0001] The utility model relates to the field of water-cooled intercoolers, in particular to an assembling device for the main board of a water-cooled intercooler. Background Technique

[0002] With the increasingly strict emission laws in China, the trend of vehicle engine miniaturization is becoming increasingly obvious. In order to make up for the deficiencies brought about by engine miniaturization, the water-cooled intercooling technology that can improve the engine performance and responsiveness has been gradually applied to the engines of major manufacturers, and the market demand for various types of water-cooled intercoolers has also increased accordingly.

[0003] Water-cooled intercoolers not only have a large demand but also come in various models. At this time, an assembling device for the main board of a water-cooled intercooler with high efficiency and quick model change is needed. Content of the Utility Model

[0004] The purpose of the utility model is to provide an assembling device for the main board of a water-cooled intercooler to solve the above technical problems.

[0005] To achieve the above purpose, the technical solution of the utility model is as follows:

[0006] The utility model provides an assembling device for the main board of a water-cooled intercooler, including:

[0007] Including:

[0008] A bearing plate for placing the core;

[0009] A core fixing mechanism that applies pressure to the core in at least one direction. The core fixing mechanism includes a housing upper pressing plate, an upper pressing plate driving mechanism, and a housing transverse pressing plate. The power output end of the upper pressing plate driving mechanism is connected to the housing upper pressing plate, and the housing upper pressing plate applies downward pressure to the core under the action of the upper pressing plate driving mechanism;

[0010] A main board placing mechanism for placing the main board. The main board placing mechanism is at least arranged on one side of the core. The main board placing mechanism includes a main board pushing plate. The main board pushing plate is perpendicular to the housing upper pressing plate and the housing transverse pressing plate respectively. The main board pushing plate includes a profiling convex piece. An installation groove matching with the profiling convex piece is arranged along the circumferential direction on one side of the main board facing the main board pushing plate. A profiling groove matching with the core is formed in the profiling convex piece;

[0011] The main board pushing mechanism is connected to the main board placing mechanism. The main board pushing mechanism applies pressure to the main board placing mechanism to press the main board onto the core body. The main board pushing mechanism includes a push plate mounting plate and a mounting plate driving mechanism. The main board push plate is mounted on one side of the push plate mounting plate facing the core body. The power output end of the mounting plate driving mechanism is connected to the push plate mounting plate. The main board push plate is pressed onto the core body under the action of the main board pushing mechanism.

[0012] The pressing pump table is an L-shaped plate structure, including a vertical section and a horizontal section. The vertical section is vertically mounted on the bearing plate as the limiting end of the core body.

[0013] Preferably, the fixed part of the upper pressing plate driving mechanism is mounted on the horizontal section, and the power output end passes through the horizontal section.

[0014] Preferably, the core body fixing mechanism includes a horizontal pressing plate driving mechanism. The power output end of the horizontal pressing plate driving mechanism is connected to the housing horizontal pressing plate. The housing horizontal pressing plate applies pressure towards the vertical section to the core body under the action of the horizontal pressing plate driving mechanism. The fixed part of the horizontal pressing plate driving mechanism is mounted on the bearing plate.

[0015] Preferably, the horizontal pressing plate driving mechanism is a light-duty push-pull clamp.

[0016] Preferably, the main board push plates are arranged on two opposite sides of the core body.

[0017] Preferably, the main board pushing mechanism further includes a cross plate and a guiding mechanism. The mounting part of the mounting plate driving mechanism is mounted on the upper surface of the cross plate. The guiding mechanism includes a linear bearing seat and a guiding shaft. The linear bearing seat is mounted on the upper surface of the cross plate. The guiding shaft is fitted and mounted in the linear bearing seat. One end of the guiding shaft seat is fixedly mounted with the push plate mounting plate.

[0018] Preferably, the main board pushing mechanism further includes a support guide rail. The lower part of the cross plate is slidably connected to the support guide rail.

[0019] Preferably, the mounting plate driving mechanism is a heavy-duty push-pull clamp.

[0020] Preferably, it further includes a bottom plate. Aluminum profiles are arranged on two opposite sides of the bottom plate. The bearing plate is fixedly mounted on the aluminum profiles. The main board pushing mechanism can be selectively mounted on the aluminum profiles.

[0021] The utility model has the following technical effects: The structure of the utility model is simple. Except for the base and the bottom plate, other parts are detachable and can be designed according to needs. The profiling design of the main board push plate greatly reduces the dimensional error of the assembled product, and largely improves the yield rate of the finished product and the qualification rate of the final product. Brief Description of the Drawings

[0022] Figure 1 It is a schematic diagram of the assembly structure of the core body and the main board in the embodiment of the present utility model;

[0023] Figure 2 It is a schematic diagram of the structure of the main board assembly device of the water-cooled intercooler in the embodiment of the present utility model;

[0024] Figure 3 It is a top view of the main board assembly device of the water-cooled intercooler in the embodiment of the present utility model;

[0025] Figure 4 It is a front view of the main board assembly device of the water-cooled intercooler in the embodiment of the present utility model;

[0026] Figure 5 It is a side view of the main board assembly device of the water-cooled intercooler in the embodiment of the present utility model.

[0027] In the figure: base 10, bottom plate 11, aluminum profile 12, bearing plate 20, cross plate 30, main board push plate 31, push plate mounting plate 32, heavy-duty push-pull clamp 33, screw lock block 34, linear bearing seat 35, guide shaft 36, outer flange type guide shaft support seat 37, support guide rail 38, pressure pump table 40, housing upper pressing plate 41, cylinder 42, housing cross pressing plate 43, light-duty push-pull clamp 44, core body 50, main board 51. Detailed Description of the Preferred Embodiment

[0028] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model. Unless otherwise defined, the technical terms or scientific terms used herein shall have the ordinary meanings understood by those of ordinary skill in the art in the field to which the present utility model belongs. The words such as "including" used herein are intended to mean that the elements or items appearing before this word cover the elements or items listed after this word and their equivalents, without excluding other elements or items.

[0029] The following will further elaborate on the specific implementation manners of the present utility model with reference to the accompanying drawings.

[0030] Refer to Figures 1 - 5, an embodiment of the present utility model provides a water-cooled intercooler motherboard assembly device for installing a core body 50 and a motherboard 51. The motherboard 51 is installed on both sides of the core body 50. The core body 50 is provided with a groove for installing the core body 50, and the core body 50 is snapped into the groove. In this embodiment, the length range of the core body 50 is 100 - 275 mm.

[0031] The water-cooled intercooler motherboard assembly device of this embodiment includes:

[0032] A carrier plate 20 for placing the core body 50;

[0033] A core body 50 fixing mechanism that applies pressure to the core body 50 in at least one direction;

[0034] A motherboard 51 placing mechanism for placing the motherboard 51;

[0035] A motherboard 51 pushing mechanism is connected to the motherboard 51 placing mechanism, and the motherboard 51 pushing mechanism applies pressure to the motherboard 51 placing mechanism to press the motherboard 51 onto the core body 50.

[0036] The working process of the water-cooled intercooler in this embodiment is as follows: Place the core body 50 on the carrier plate 20, fix the core body 50 on the carrier plate 20 through the core body 50 fixing mechanism, place the motherboard 51 on the motherboard 51 placing mechanism, and the motherboard 51 pushing mechanism pushes the motherboard 51 placing mechanism towards the core body 50 and further presses it to realize the installation of the motherboard 51 and the core body 50.

[0037] In some embodiments of the present utility model, it further includes a pressure pump platform 40. The pressure pump platform 40 is an L-shaped plate structure, including a vertical section and a horizontal section. The vertical section is vertically installed on the carrier plate 20 as the limiting end of the core body 50. The height requirement of the vertical section of the pressure pump platform 40 ensures the positioning accuracy of the motherboard 51 in the vertical direction.

[0038] The pressure pump platform 40 of this embodiment limits the core body 50 in one direction to prevent the core body 50 from slipping on the carrier plate 20.

[0039] In some embodiments of the present utility model, the core body 50 fixing mechanism includes a housing upper pressing plate 41 and an upper pressing plate driving mechanism. The power output end of the upper pressing plate driving mechanism is connected to the housing upper pressing plate 41, and the housing upper pressing plate 41 applies downward pressure to the core body 50 under the action of the upper pressing plate driving mechanism.

[0040] The upper pressing plate driving mechanism in this embodiment can select any power mechanism, preferably a cylinder 42, and a lead screw or a motor can be selected according to actual use conditions.

[0041] In some embodiments of the present utility model, the fixed part of the upper pressing plate driving mechanism is installed on the horizontal section, and the power output end passes through the horizontal section.

[0042] In this embodiment, the upper pressing plate driving mechanism is installed on the horizontal section, which improves the compactness of the overall structure.

[0043] In some embodiments of the present utility model, the core body 50 fixing mechanism includes a housing cross pressing plate 43 and a cross pressing plate driving mechanism. The power output end of the cross pressing plate driving mechanism is connected to the housing cross pressing plate 43. The housing cross pressing plate 43 applies a pressure towards the vertical section to the core body 50 under the action of the cross pressing plate driving mechanism. The fixed part of the cross pressing plate driving mechanism is installed on the bearing plate 20.

[0044] The cross pressing plate driving mechanism is a light push-pull clamp 44.

[0045] In some embodiments of the present utility model, two light push-pull clamps 44 are provided. One side of the housing cross pressing plate 43 facing the light push-pull clamps 44 is connected to a screw lock block 34. A limit groove is provided on the screw lock block 34. The limit groove is convex-shaped and is arranged from top to bottom. The end of the power output end of the heavy push-pull clamp 33 is provided with a bolt, and this bolt is fitted and installed in the limit groove, realizing the fixation of the cross pressing plate driving mechanism and the housing cross pressing plate 43.

[0046] In some embodiments of the present utility model, the main board 51 placing mechanism is provided at least on one side of the core body 50. The main board 51 placing mechanism includes a main board push plate 31. The main board push plate 31 is perpendicular to the housing upper pressing plate 41 and the housing cross pressing plate 43 respectively. The main board push plate 31 includes a profiling convex piece. An installation groove matching with the profiling convex piece is arranged along the circumferential direction on one side of the main board 51 facing the main board push plate 31. A profiling groove matching with the core body 50 is formed in the profiling convex piece.

[0047] The profiling groove design of the main board push plate 31 ensures that the product will not be knocked and the intercooler pipe material is limited. The profiling convex pieces added around provide an outer R guide, making the installation of the main board 51 more simple and precise. The outer R guide added to the fixed scale in the profiling groove ensures that the main board 51 will not damage the pipe material during assembly.

[0048] The main board push plate 31 is arranged on two opposite sides of the core body 50.

[0049] In some embodiments of the present utility model, the main board 51 pushing mechanism includes a push plate mounting plate 32 and a mounting plate driving mechanism. The main board push plate 31 is mounted on the side of the push plate mounting plate 32 facing the core body 50. The power output end of the mounting plate driving mechanism is connected to the push plate mounting plate 32. The main board push plate 31 is pressed onto the core body 50 under the action of the main board 51 pushing mechanism.

[0050] In some embodiments of the present utility model, a sunken groove is provided at the position of the push plate mounting plate 32 corresponding to the installation of the main board push plate 31. The main board push plate 31 is fixed to the push plate mounting plate 32 by screws, ensuring the stability of the work.

[0051] In some embodiments of the present utility model, the main board 51 pushing mechanism further includes a cross plate 30 and a guiding mechanism. The mounting part of the mounting plate driving mechanism is mounted on the upper surface of the cross plate 30. The guiding mechanism includes a linear bearing seat 35 and a guiding shaft 36. The linear bearing seat 35 is mounted on the upper surface of the cross plate 30. The guiding shaft 36 is fitted and mounted in the linear bearing seat 35. One end of the guiding shaft 36 seat is fixedly mounted with the push plate mounting plate 32.

[0052] In some embodiments of the present utility model, two of the guiding mechanisms are correspondingly mounted on each cross plate 30. The guiding mechanisms are located on both sides of the mounting plate driving mechanism, ensuring that the push plate mounting plate 32 moves along a straight line.

[0053] In some embodiments of the present utility model, the push plate mounting plate 32 is connected to an outer flange type guiding shaft support seat 37, and the guiding shaft 36 is correspondingly mounted in the outer flange type guiding shaft support seat 37.

[0054] In some embodiments of the present utility model, the main board 51 pushing mechanism further includes a support guide rail 38. The lower part of the cross plate 30 is slidably connected to the support guide rail 38. Specifically, two mutually parallel support guide rails 38 are provided below the cross plate 30. The support guide rail 38 extends all the way to the carrier plate 20. Bolts are provided through the cross plate 30, and the ends of the bolts are located on both sides of the support guide rail 38, realizing the sliding of the cross plate 30 along the support guide rail 38. Four bolts are correspondingly provided for each support guide rail 38, and two bolts are provided on each side.

[0055] The left and right plates play a role in overall planning the positions of each component in the whole device. Each component completes the center line alignment operation under the positioning of the cross plate 30, and cooperates together to complete the assembly of the water-cooled intercooler main board 51.

[0056] Preferably, the mounting plate driving mechanism is a heavy-duty push-pull clamp 33.

[0057] In some embodiments of the utility model, a limiting groove is provided on one side of the push plate mounting plate 32 facing the heavy-duty push-pull clamp 33. The limiting groove is convex-shaped and is arranged from top to bottom. A bolt is provided at the end of the power output end of the heavy-duty push-pull clamp 33, and this bolt is fitted and installed in the limiting groove, realizing the fixation of the mounting plate driving mechanism and the push plate mounting plate 32.

[0058] In some embodiments of the present utility model, the linear bearing seat 35 and the heavy-duty push-pull clamp 33 are both installed in a sunken manner on the cross plate 30 and fixed by screws, ensuring the stability and parallelism of the push-pull work.

[0059] In some embodiments of the present utility model, it further includes a bottom plate 11. The bottom plate 11 is installed on the base 10. Aluminum profiles 12 are provided on two opposite sides of the bottom plate 11. The aluminum profiles 12 are located on both sides of the support guide rail 38. The carrier plate 20 is fixedly installed on the aluminum profiles 12. The main board 51 pushing mechanism can be selectively installed on the aluminum profiles 12. Specifically, the carrier plate 20 is fixed on the aluminum profiles 12 by screws, and after the cross plate 30 moves along the support guide rail 38 to a specified position, it is then fixed on the aluminum profiles 12 by screws.

[0060] The working process of the present utility model is as follows: Place the water-cooled intercooler core 50 that needs to assemble the main board 51 horizontally in a suitable area of the carrier plate 20. After one side is closely attached to the vertical section of the pressure pump table 40, push the light-duty push-pull clamp 44 to fix the core 50. Then, align and install the two main boards 51 on the left and right main board push plates 31 respectively. Finally, after pressing the cylinder 42 button of the upper pressure plate driving mechanism to press the water-cooled intercooler core 50, press the two heavy-duty push-pull clamps 33 with both hands to complete the assembly of the main board 51 of the water-cooled intercooler.

[0061] It should be noted that the specific model specifications of each component of the present utility model need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in the field, so it will not be elaborated in detail here.

[0062] Although the embodiments of the present utility model have been described in detail above, it is obvious to those skilled in the art that various modifications and changes can be made to these embodiments. However, it should be understood that such modifications and changes are all within the scope and spirit of the present utility model described in the claims. Moreover, the present utility model described herein can have other embodiments and can be implemented or realized in various ways.

Claims

1. A water-cooled intercooler main board assembly device for assembling a core body and a main board, characterized in that, Comprising: A carrier plate for placing the core body; A core body fixing mechanism that applies pressure to the core body in at least one direction. The core body fixing mechanism includes a housing upper pressure plate, an upper pressure plate driving mechanism, and a housing horizontal pressure plate. The power output end of the upper pressure plate driving mechanism is connected to the housing upper pressure plate, and the housing upper pressure plate applies downward pressure to the core body under the action of the upper pressure plate driving mechanism; A main board placing mechanism for placing the main board. The main board placing mechanism is at least arranged on one side of the core body. The main board placing mechanism includes a main board push plate. The main board push plate is perpendicular to the housing upper pressure plate and the housing horizontal pressure plate respectively. The main board push plate includes a profiling convex piece. An installation groove that cooperates with the profiling convex piece is arranged along the circumference on the side of the main board facing the main board push plate. A profiling groove that cooperates with the core body is formed inside the profiling convex piece; A main board pushing mechanism connected to the main board placing mechanism. The main board pushing mechanism applies pressure to the main board placing mechanism to press the main board onto the core body. The main board pushing mechanism includes a push plate mounting plate and an installation plate driving mechanism. The main board push plate is mounted on the side of the push plate mounting plate facing the core body. The power output end of the installation plate driving mechanism is connected to the push plate mounting plate, and the main board push plate is pressed onto the core body under the action of the main board pushing mechanism; A pressure pump table, which is an L-shaped plate structure and includes a vertical section and a horizontal section. The vertical section is vertically installed on the carrier plate as the limiting end of the core body.

2. The water-cooled intercooler main board assembling device according to claim 1, wherein, The fixing part of the upper pressure plate driving mechanism is installed on the horizontal section, and the power output end passes through the horizontal section.

3. The water-cooled intercooler main board assembling device according to claim 1, characterized in that, The core body fixing mechanism includes a horizontal pressure plate driving mechanism. The power output end of the horizontal pressure plate driving mechanism is connected to the housing horizontal pressure plate. The housing horizontal pressure plate applies pressure towards the vertical section to the core body under the action of the horizontal pressure plate driving mechanism. The fixing part of the horizontal pressure plate driving mechanism is installed on the carrier plate.

4. The water-cooled intercooler main board assembly device according to claim 3, wherein The horizontal pressure plate driving mechanism is a light-duty push-pull clamp.

5. The water-cooled intercooler main board assembly device according to claim 1, characterized in that, The main board push plates are arranged on two opposite sides of the core body.

6. The assembly device for the main board of a water-cooled intercooler according to claim 1, characterized in that, The main board pushing mechanism further includes a cross plate and a guiding mechanism. The installation part of the installation plate driving mechanism is installed on the upper surface of the cross plate. The guiding mechanism includes a linear bearing seat and a guiding shaft. The linear bearing seat is installed on the upper surface of the cross plate. The guiding shaft is fitted and installed in the linear bearing seat. One end of the guiding shaft seat is fixedly installed with the push plate mounting plate.

7. The water-cooled intercooler main board assembly device according to claim 6, wherein, The main board pushing mechanism further includes a support guide rail, and the lower part of the cross plate is slidably connected to the support guide rail.

8. A water-cooled intercooler main board assembly device according to claim 1, characterized in that, The installation plate driving mechanism is a heavy-duty push-pull clamp.

9. The assembly device for the main board of a water-cooled intercooler according to claim 1, characterized in that, It further includes a bottom plate. Aluminum profiles are arranged on two opposite sides of the bottom plate. The carrier plate is fixedly installed on the aluminum profiles, and the main board pushing mechanism can be selectively installed on the aluminum profiles.

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