Scrap collecting device

Abstract

The utility model provides a waste chip collecting device, and relates to the technical field of cutting equipment. The waste chip collecting device comprises a cutting carrying table, at least one waste discharging hole and a waste chip collecting device, wherein the cutting carrying table is provided with at least one waste discharging hole; the bearing plate is located at the waste discharge hole, and the bearing plate is connected to the cutting carrying table and is of a latticed structure; the protective cover is arranged above the waste discharge holes and surrounds the cutting blade, the protective cover is used for preventing cutting scraps from splashing, and a flow guide part used for guiding the cutting scraps to the at least one waste discharge hole is arranged on the inner surface of the protective cover. The scrap collecting device can prevent environmental pollution caused by splashing of scraps generated by cutting of the cutting blade, timely discharge of the scraps is achieved through the arrangement of the waste discharge holes, accumulation of the scraps is avoided, the bearing plate of the latticed structure is arranged at the waste discharge holes so as to provide supporting force for products in a cutting state, and the cutting efficiency of the products is improved. And the product is prevented from deforming when being cut at the waste discharge hole, so that the cutting quality of the product is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of cutting equipment, and particularly relates to a waste chip collection device. Background Art

[0002] In manufacturing fields such as machining, metal cutting, and woodworking, a large amount of waste chips generated during the cutting process not only affect the cleanliness of the working environment but may also interfere with the normal operation of the equipment. If the waste chips cannot be collected and processed in a timely and effective manner, it will not only increase the workload of cleaning but may also lead to equipment failures, a decline in machining accuracy, and even potential safety hazards.

[0003] In the prior art, the waste chip collection method usually relies on manual cleaning, which is inefficient and difficult to completely remove tiny waste chips. At the same time, there are certain safety risks during the manual cleaning process, and the operator may come into contact with sharp cutting waste chips or be near high-speed rotating cutting equipment. In addition, due to deficiencies in the structural design of existing collection equipment, waste chips may still splash or accumulate inside the equipment during the cutting process, causing secondary pollution and equipment wear. Moreover, when the existing device collects waste chips, the diversion path design is unreasonable, resulting in some waste chips failing to effectively enter the collection system, thus affecting the collection efficiency.

[0004] Therefore, it has become an urgent need in the manufacturing field to develop a waste chip collection device that can effectively collect cutting waste chips, improve the cleanliness of the working environment, and has efficient diversion and collection functions. Summary of the Utility Model

[0005] An object of the utility model is to provide a waste chip collection device to solve the technical problem in the prior art that a large amount of waste chips generated by the cutting of cutting equipment splash and cannot be discharged in time.

[0006] Another object of the utility model is to further improve the chip discharge rate of the waste chip collection device.

[0007] According to the object of the utility model, the utility model provides a waste chip collection device, comprising:

[0008] A cutting stage, at least one waste discharge hole is opened at the cutting stage;

[0009] A bearing plate, located at the waste discharge hole, the bearing plate is connected to the cutting stage and has a grid-like structure;

[0010] A protective cover, arranged above the waste discharge hole and surrounding the cutting blade, the protective cover is used to block the splashing of cutting waste chips, and a diversion part for guiding the cutting waste chips to the at least one waste discharge hole is arranged on the inner surface of the protective cover.

[0011] Optionally, one of the waste discharge holes is provided directly below the cutting blade and extends radially along the cutting blade;

[0012] The guiding portion is arranged to completely cover the inner surface of the protective cover and is inclined in the direction of the waste discharge hole located directly below the cutting blade.

[0013] Optionally, the guiding portion starts to incline from the top of the protective cover.

[0014] Optionally, the number of the waste discharge holes is multiple, the guiding portion includes guiding members corresponding to the respective waste discharge holes, each guiding member is arranged to be inclined in the direction of its corresponding waste discharge hole, and two adjacent guiding members are connected to each other.

[0015] Optionally, the extending directions of two adjacent waste discharge holes are perpendicular to each other.

[0016] Optionally, the carrier plate is further provided with an avoidance groove, the avoidance groove is arranged directly below the cutting blade and is used for avoiding the cutting blade.

[0017] Optionally, the waste collection device further includes:

[0018] A collection box, arranged at the bottom of the carrier plate, and the collection box is communicated with the waste discharge hole.

[0019] Optionally, the waste collection device further includes:

[0020] A dust suction mechanism, located at the bottom of the collection box, and the dust suction mechanism is arranged to be communicated with the collection box.

[0021] Optionally, the collection box has a funnel-shaped structure.

[0022] The waste collection device of the present utility model includes a waste discharge hole located on the cutting table, a carrier plate arranged at the waste discharge hole, and a protective cover surrounding the upper part of the waste discharge hole, so as to prevent the waste chips generated during the cutting process of the cutting blade from splashing and causing environmental pollution, and the waste chips are discharged in time by setting the waste discharge hole to avoid the accumulation of waste chips. The carrier plate with a grid-like structure is arranged at the waste discharge hole to provide a supporting force for the product in the cutting state, so as to avoid the deformation of the product when it is cut at the waste discharge hole, thereby ensuring the cutting quality of the product.

[0023] Furthermore, by arranging a plurality of waste discharge holes on the cutting carrier table in the present utility model, a large amount of waste chips can be processed simultaneously, avoiding the blockage of a single waste discharge hole due to the accumulation of waste chips. The plurality of waste discharge holes are distributed at different positions, so that the waste chips at different positions can be quickly guided to the corresponding waste discharge holes, improving the waste chip collection efficiency.

[0024] The above description is only an overview of the technical solution of the present utility model. In order to better understand the technical means of the present utility model and be able to implement it according to the content of the specification, the following provides a detailed description of the preferred embodiments of the present utility model in conjunction with the accompanying drawings as follows. Description of the Drawings

[0025] Some specific embodiments of the present utility model will be described in detail hereinafter with reference to the accompanying drawings in an exemplary but not restrictive manner. The same reference numerals in the drawings denote the same or similar components or parts. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:

[0026] Figure 1 is a schematic structural diagram of a waste chip collection device according to an embodiment of the present utility model;

[0027] Figure 2 is a schematic cross-sectional view of a waste chip collection device according to an embodiment of the present utility model;

[0028] Figure 3 is a schematic cross-sectional view of the waste chip collection device from another angle according to an embodiment of the present utility model.

[0029] Reference Numerals:

[0030] 100 - waste chip collection device, 200 - cutting blade, 10 - cutting stage, 11 - waste discharge hole, 20 - bearing plate, 30 - protective cover, 31 - diversion part, 311 - diversion member, 21 - avoidance groove, 40 - collection box, 50 - dust suction mechanism. Detailed Embodiments

[0031] The following further describes in detail the specific embodiments of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but not to limit the scope of the present utility model.

[0032] To make the above objects, features, and advantages of the present application more obvious and understandable, the following provides a detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings. It can be understood that the specific embodiments described herein are only used to explain the present application, rather than to limit the present application. Additionally, it should be noted that for the sake of convenience of description, only the parts related to the present application are shown in the drawings rather than all the structures. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.

[0033] As used in this application, the terms "comprising", "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally further include steps or units not listed, or may optionally further include other steps or units inherent to these processes, methods, products or devices.

[0034] Reference to "an embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The phrase may occur at various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0035] Figure 1 is a schematic structural diagram of a waste chip collection device according to an embodiment of the present utility model, Figure 2 is a schematic cross-sectional view of a waste chip collection device according to an embodiment of the present utility model, Figure 3 is a schematic cross-sectional view of the waste chip collection device from another angle according to an embodiment of the present utility model.

[0036] As Figure 1 shown, the present utility model provides a waste chip collection device 100. The waste chip collection device 100 includes a cutting stage 10, a bearing plate 20 (refer to Figure 3 ), and a protective cover 30. At least one waste discharge hole 11 is provided in the cutting stage 10 (refer to Figure 2 ). The bearing plate 20 is located at the waste discharge hole 11. The bearing plate 20 is connected to the cutting stage 10 and has a grid-like structure. The protective cover 30 is disposed above the waste discharge hole 11 and surrounds the cutting blade 200. The protective cover 30 is used to prevent the cutting waste chips from splashing, and a guiding portion 31 for guiding the cutting waste chips to at least one waste discharge hole 11 is provided on the inner surface of the protective cover 30.

[0037] In this embodiment, the waste chip collection device 100 includes a waste discharge hole 11 located on the cutting stage 10, a bearing plate 20 disposed at the waste discharge hole 11, and a protective cover 30 surrounding the upper part of the waste discharge hole 11 to prevent the waste chips generated during the cutting process of the cutting blade 200 from splashing and causing environmental pollution, and the waste chips are discharged in a timely manner by providing the waste discharge hole 11 to avoid waste chip accumulation. The bearing plate 20 having a grid-like structure is disposed at the waste discharge hole 11 to provide a supporting force for the product in the cutting state and prevent the product from deforming when being cut at the waste discharge hole 11, thereby ensuring the cutting quality of the product.

[0038] In this embodiment, the waste discharge hole 11 is provided on the cutting stage 10 to discharge the waste chips generated during the cutting of the cutting blade 200 from the waste discharge hole 11, avoiding the accumulation of waste chips at the cutting position, thereby ensuring the smooth progress of the cutting process. The protective cover 30 is arranged above the waste discharge hole 11 and surrounds the cutting blade 200, which can effectively block the splashing of waste chips generated during the cutting process and prevent the waste chips from scattering outside the working area, improving the cleanliness of the working environment. Moreover, a diversion part 31 is provided on the inner surface of the protective cover 30, which can effectively divert the cutting waste chips to the waste discharge hole 11, ensuring that the waste chips do not scatter during the cutting process but are concentrated and guided to the waste discharge hole 11, thereby improving the collection efficiency of the waste chips and further reducing the workload of cleaning.

[0039] In this embodiment, the number of the waste discharge holes 11 can be one or more. The multiple waste discharge holes 11 are provided on the cutting stage 10 to improve the chip discharge rate of the chip collection device 100.

[0040] In a further embodiment, one waste discharge hole 11 is provided directly below the cutting blade 200 and extends along the radial direction of the cutting blade 200. The diversion part 31 is arranged to completely cover the inner surface of the protective cover 30 and is inclined towards the waste discharge hole 11 located directly below the cutting blade 200. In this embodiment, the bearing plate 20 is formed with a through hole, and the waste discharge hole 11 extending along the radial direction of the cutting blade 200 is provided directly below the cutting blade 200, that is, the extending direction of the waste discharge hole 11 is parallel to the rotation direction of the cutting blade 200 and is located directly below the cutting blade 200, so that the waste chips generated when the cutting blade 200 cuts the product can directly be discharged from the through hole of the bearing plate 20 at the waste discharge hole 11, avoiding secondary cleaning of the waste chips, thereby improving the cleaning efficiency of the waste chips.

[0041] As Figure 3 shown, in a further embodiment, the diversion part 31 starts to incline from the top of the protective cover 30. In this embodiment, the diversion part 31 starts to incline from the top of the protective cover 30 to form a downward diversion path, so that the waste chips generated during the cutting process naturally slide down along the inclined diversion part 31 under the action of gravity, effectively avoiding the accumulation of waste chips inside the protective cover 30 and reducing the risk of blockage caused by the accumulation of waste chips. Through the diversion part 31 that starts to incline from the top, the waste chips can automatically slide into the waste discharge hole 11 without frequent manual cleaning, which not only reduces the workload of the operator but also reduces the frequency of equipment shutdown for maintenance due to the accumulation of waste chips, thereby improving the production efficiency. At the same time, the diversion part 31 in this embodiment can prevent the waste chips from staying inside the protective cover 30 for a long time and prevent the waste chips from wearing the diversion part 31 or other components, that is, by timely removing the waste chips, the internal structure of the equipment can be effectively protected and the service life of the equipment can be extended.

[0042] In this embodiment, the included angle formed between the diversion part 31 and the cutting stage 10 is any value within the range of 15° - 30°, that is, the included angle formed between the diversion part 31 and the cutting stage 10 can be 15°, 17°, 19°, 20°, 21°, 22°, 23°, 25°, 27° or 30°, or can also be any value within the range of 15° - 30°, so as to ensure that the waste chips automatically slide down under the action of gravity and avoid the accumulation of waste chips.

[0043] As Figure 3 shown, in a further embodiment, the number of waste discharge holes 11 is multiple, and the diversion part 31 includes diversion members 311 corresponding to each waste discharge hole 11. Each diversion member 311 is arranged to be inclined towards the direction of its corresponding waste discharge hole 11, and two adjacent diversion members 311 are connected to each other. In this embodiment, by providing multiple waste discharge holes 11 on the cutting stage 10, a large amount of waste chips can be processed simultaneously, avoiding the blockage of a single waste discharge hole 11 due to the accumulation of waste chips. The multiple waste discharge holes 11 are distributed at different positions, enabling the waste chips at different positions to be quickly diverted to the corresponding waste discharge holes 11, thereby improving the collection efficiency of the waste chips. Moreover, each waste discharge hole 11 corresponds to an inclined diversion member 311 to divert the waste chips to their respective waste discharge holes 11, avoiding the accumulation of waste chips inside the protective cover 30, ensuring that the waste chips can quickly and smoothly enter the collection system, preventing the waste chips from concentrating and accumulating at a certain position, and thus improving the waste chip processing capacity of the entire waste chip collection device 100.

[0044] As Figure 3 shown, in a further embodiment, the extending directions of two adjacent waste discharge holes 11 are perpendicular to each other. In this embodiment, the number of waste discharge holes 11 is three. The three waste discharge holes 11 include a first opening located directly below the cutting blade 200 and parallel to the radial direction of the cutting blade 200, and two second openings respectively located at both ends of the first opening and whose extending directions are perpendicular to the extending direction of the second opening. The first opening and each second opening correspond to a diversion member 311 to centrally divert the waste chips to the first opening or the second opening. That is, the two second openings are arranged on both sides of the radial direction of the cutting blade 200 to discharge the rotating waste chips generated during the cutting process of the cutting blade 200, so as to discharge the waste chips at multiple positions of the cutting stage 10 and improve the waste chip discharge efficiency of the waste chip collection device 100.

[0045] As Figure 3As shown, in a further embodiment, the carrier plate 20 is further provided with an avoidance groove 21, which is arranged directly below the cutting blade 200 for avoiding the cutting blade 200. In this embodiment, the avoidance groove 21 provides sufficient space for the cutting blade 200 to prevent physical contact or interference between the cutting blade 200 and the carrier plate 20 during operation, ensuring that the cutting blade 200 rotates freely throughout the cutting process and avoiding damage to the cutting blade 200 or abnormal cutting operations due to insufficient space. At the same time, it also avoids the resistance or damage that the carrier plate 20 may cause to the cutting blade 200, thereby extending the service life of both. In addition, by setting the avoidance groove 21, the cutting blade 200 can be prevented from being additionally interfered during the cutting process, thus maintaining the stability and accuracy of the cutting blade 200.

[0046] As Figure 2 shown, in a further embodiment, the waste collection device 100 further includes a collection box 40, which is arranged at the bottom of the carrier plate, and the collection box 40 is communicated with the waste discharge hole 11. In this embodiment, by setting the collection box 40, all the waste chips falling through the waste discharge hole 11 will be centrally collected in the collection box 40, preventing the waste chips from scattering around the cutting equipment or on the workshop floor. The waste chips directly enter the collection box 40, avoiding the scattering of waste chips in the working area, reducing the cleaning workload in the equipment operation area, and reducing the safety hazards caused by waste chips. After the waste chips are centrally collected in the collection box 40, the operator can regularly take out the collection box 40 for cleaning instead of sweeping around the equipment. This greatly simplifies the cleaning process, improves work efficiency, and reduces maintenance time.

[0047] In this embodiment, the collection box 40 is arranged to be communicated with the waste discharge hole 11 to form a closed waste collection device 100, preventing the waste chips from flowing back to the working area of the equipment during the discharge process and ensuring the stable operation of the equipment without being disturbed by waste chip accumulation.

[0048] As Figure 2 shown, in a further embodiment, the waste collection device 100 further includes a dust suction mechanism 50, which is located at the bottom of the collection box 40 and is arranged to be communicated with the collection box 40. In this embodiment, the dust suction mechanism 50 can further suck the air and waste chips in the collection box 40 after the waste chips enter the collection box 40 to ensure that the waste chips are thoroughly removed. The dust suction mechanism 50 can also effectively suck away the tiny waste chips and dust in the air, helping to maintain the cleanliness of the workshop environment and preventing the waste chip dust from having a negative impact on the health of the operators. At the same time, the dust suction mechanism 50 reduces the accumulation of waste chips inside the collection box 40, thereby reducing the frequency and workload of manual cleaning, enabling the cutting equipment to run for a long time without frequent maintenance and cleaning, and improving the operation efficiency of the equipment.

[0049] In a further embodiment, the collection box 40 has a funnel-shaped structure. In this embodiment, the funnel-shaped collection box 40 helps to prevent waste chips from accumulating or clogging inside the collection box 40, maintains the smooth flow of waste chips, reduces the problem of clogging of the waste discharge hole 11 or the collection box 40 caused by the accumulation of waste chips, and improves the reliability of waste chip disposal. The funnel-shaped structure also helps to effectively utilize the internal space of the cutting device, so that the collection box 40 occupies a small space and can accommodate more waste chips.

[0050] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.

[0051] The above-described embodiments only represent several implementation manners of the present utility model. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the utility model patent shall be subject to the appended claims.

Claims

1. A waste chip collection device, characterized in that, Comprising: A cutting stage, at least one waste discharge hole being provided at the cutting stage; A carrier plate, located at the waste discharge hole, the carrier plate being connected to the cutting stage and having a grid-like structure; A protective cover, disposed above the waste discharge hole and surrounding the cutting blade, the protective cover being used to block the splashing of cutting waste chips, and a diversion portion for guiding the cutting waste chips to the at least one waste discharge hole being provided on the inner surface of the protective cover.

2. The waste chip collection device according to claim 1, characterized in that One of the waste discharge holes is provided directly below the cutting blade and extends radially along the cutting blade; The diversion portion is configured to completely cover the inner surface of the protective cover and is inclined in the direction of the waste discharge hole located directly below the cutting blade.

3. The waste chip collection device according to claim 2, characterized in that, The diversion portion starts to incline from the top of the protective cover.

4. The waste chip collection device according to claim 2, characterized in that, The number of the waste discharge holes is multiple, the diversion portion includes diversion members corresponding to the respective waste discharge holes, each diversion member being configured to be inclined in the direction of its corresponding waste discharge hole, and two adjacent diversion members being connected to each other.

5. The waste chip collection device according to claim 4, wherein: The extending directions of two adjacent waste discharge holes are perpendicular to each other.

6. The waste chip collection device according to any one of claims 1-5, wherein: The carrier plate is further provided with an avoidance groove, the avoidance groove being provided directly below the cutting blade for avoiding the cutting blade.

7. The waste chip collection device according to claim 6, characterized in that, Further comprising: A collection box, disposed at the bottom of the carrier plate, the collection box being communicated with the waste discharge hole.

8. The waste chip collection device according to claim 7, characterized in that, Further comprising: A dust suction mechanism, located at the bottom of the collection box, the dust suction mechanism being configured to be communicated with the collection box.

9. The waste chip collection device according to claim 8, wherein: The collection box has a funnel-like structure.

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