Antibacterial film preparation device
Through the antibacterial membrane preparation device combined with the guide rail and the drive motor, the problem of uneven density of antibacterial substances in the antibacterial membrane is solved, uniform spreading and efficient preparation of the antibacterial membrane are achieved, and the film quality and test accuracy are improved.
Patent Information
- Application Number
- CN202422057528.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-23
AI Technical Summary
现有技术中,人工制备的抗菌膜中抗菌物质密度不均匀,导致试验误差,影响后续研究。
An antibacterial film preparation device combined with a guide rail and a driving motor is used to achieve uniform spread of antibacterial materials through the coordinated movement of the injection device and the forming plate, combining the raw materials of the stirrer and the pressurizer, and the thickness and drying process of the film are controlled by an electromagnetic oscillator and a temperature-controlled drying system.
The uniformity and thinness of the antibacterial membrane are achieved, the test error is reduced, the film quality and efficiency are improved, the device structure is simple, easy to assemble and move, and the parameters are controllable.
Smart Images

Figure CN223085241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of chemical equipment, in particular to an antibacterial film preparation device. Background Art
[0002] Antibacterial films are essential food packaging materials in people's lives. With the accelerating pace of life, the demand for the preservation and consumption of pre-treated foods and fresh foods is gradually increasing, and the demand for antibacterial preservative films required for fresh foods is also increasing. As a kind of polymer antibacterial material, polyoxometalates have been widely used in industrial catalysis, chemical pharmaceuticals, and antibacterial and antiviral products, and their antibacterial and antivirus effects are also widely applied in food packaging.
[0003] At present, the preparation of polyoxometalate antibacterial films for experiments mainly relies on manual paving. With the help of a leveling tool, the flatness and thickness of the antibacterial film are controlled. The prepared antibacterial film is often dried naturally. Due to the uneven overall thickness of the film, experimental errors are often caused by the uneven density of antibacterial substances in the film during subsequent antibacterial test measurements, which affects the follow-up research. Therefore, how to develop a new type of antibacterial film preparation device has become an urgent problem for those skilled in the art. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an antibacterial film preparation device to solve the problem that the uneven density of antibacterial substances in the manually prepared antibacterial film easily causes experimental errors and affects the follow-up research.
[0005] To solve the above technical problems, the utility model adopts the following technical solutions:
[0006] An antibacterial film preparation device of the utility model includes a lower box body, a longitudinal guide beam, a transverse guide beam, a spraying device, and a raw material bin. The spraying device is slidably arranged on the lower box body through the longitudinal guide beam and the transverse guide beam. A raw material bin is arranged at the upper end of the spraying device. A forming plate matched with the spraying device is arranged in the lower box body. The forming plate is matched with an opening on the side wall of the lower box body through a support pulley. A push-pull handle is arranged on the front end face of the forming plate.
[0007] Further, a longitudinal toothed track is arranged on the upper edge of the lower box body. The spraying device is driven by a longitudinal driving motor and a longitudinal driving gear to move longitudinally along the longitudinal guide beam through the transverse guide beam.
[0008] Further, a transverse toothed track is arranged on the upper edge of the lower box body. The longitudinal guide beam is driven by a transverse driving motor and a transverse driving gear to move the spraying device transversely along the transverse guide beam.
[0009] Further, a stirrer and a pressure applicator are arranged in the raw material bin.
[0010] Further, the boundary of the forming plate is connected to the electromagnetic oscillator in the lower box body.
[0011] Further, a heater and a fan cooperating with the forming plate are arranged on the rear end face of the lower box body.
[0012] Further, an upper box body is detachably arranged on the upper end of the lower box body.
[0013] Further, a control panel, a humidity sensor and a temperature sensor are arranged on the front end face of the lower box body.
[0014] Further, rollers are arranged at the bottom end of the lower box body.
[0015] Compared with the prior art, the beneficial technical effects of the present utility model are as follows:
[0016] The antibacterial film preparation device of the present utility model adopts a multi-system combination form. The guide rail and the driving motor are used to realize the paving of the antibacterial material. The forming flat plate can be taken out laterally through the device structure for film lifting and cleaning. The preparation device has a modular feature in structure, and its various structures can be disassembled and assembled, which is convenient for moving and handling, and can improve the utilization rate of the equipment and the disassembly, assembly and cleaning of the equipment; the antibacterial film preparation device of the present utility model has a raw material homogenizing and stirring system to ensure the uniform distribution of the antibacterial material in the raw material. The antibacterial film paving system completes the positioning of the horizontal and vertical spraying and paving mechanisms through the motor and the gear track driving system. The film forming and vibrating system can effectively ensure the uniformity and thinness and transparency in the process of preparing the antibacterial film. Each system can be adjusted according to the material and characteristic requirements of the prepared film to ensure the quality of the film forming process. In the paving process of the antibacterial film of the antibacterial film preparation device of the present utility model, the spraying amount of the material is controlled by the spraying pressure and the moving speed, thereby controlling the thickness of the antibacterial film. The drying process of the antibacterial film can control the fan speed of the ventilation system by controlling the temperature and humidity in the device, so as to realize the control of the heating and air circulation system. After each step of the process is completed, an indicator light is used for display, and the degree of automation is high. Generally speaking, the antibacterial film preparation device of the present utility model has a simple structure, convenient control, easy assembly, convenient movement, and the whole process parameters are controllable, effectively solving the problem that the uneven density of antibacterial substances in the antibacterial film prepared manually is likely to cause test errors and affect the subsequent research. Description of the Drawings
[0017] The following further describes the present utility model with reference to the drawings.
[0018] Figure 1 It is an isometric view (excluding the upper box body) of the antibacterial film preparation device of the present utility model;
[0019] Figure 2 This is an axonometric view of the antibacterial film preparation device of the present utility model.
[0020] Explanation of reference numerals: 1, longitudinal toothed track; 2, longitudinal drive motor; 3, transverse guide beam; 4, transverse toothed track; 5, transverse drive gear; 6, longitudinal guide beam; 7, spraying device; 8, raw material bin; 9, stirrer; 10, pressure device; 11, longitudinal drive gear; 12, transverse drive motor; 13, temperature sensor; 14, humidity sensor; 15, lower box body; 16, control panel; 17, forming plate; 18, support pulley; 19, roller; 20, upper box body; 21, heater; 22, fan; 23, electromagnetic oscillator. Detailed implementation manners
[0021] As Figure 1 and Figure 2 shown, an antibacterial film preparation device, its main structure is composed of a spraying and spreading system, a vibration film forming system, a temperature control and drying system, etc.
[0022] The spraying and spreading system includes a lower box body 15, a longitudinal guide beam 6, a transverse guide beam 3, a spraying device 7 and a raw material bin 8. The upper end of the lower box body 15 is detachably provided with an upper box body 20.
[0023] The spraying device 7 is slidably arranged on the lower box body 15 through the longitudinal guide beam 6 and the transverse guide beam 3. A longitudinal toothed track 1 is arranged on the upper edge of the lower box body 15. The transverse guide beam 3 drives the spraying device 7 to move longitudinally along the longitudinal guide beam 6 through the longitudinal drive motor 2 and the longitudinal drive gear 11. A transverse toothed track 4 is arranged on the upper edge of the lower box body 15. The longitudinal guide beam 6 drives the spraying device 7 to move transversely along the transverse guide beam 3 through the transverse drive motor 12 and the transverse drive gear 5.
[0024] The upper end of the spraying device 7 is provided with a raw material bin 8. A forming plate 17 cooperating with the spraying device 7 is arranged in the lower box body 15. The forming plate 17 is matched with the opening on the side wall of the lower box body 15 through a support pulley 18. A push-pull handle is arranged on the front end face of the forming plate 17.
[0025] A stirrer 9 and a pressure device 10 are arranged in the raw material bin 8.
[0026] The vibration film forming system includes an electromagnetic oscillator 23. The boundary of the forming plate 17 is connected to the electromagnetic oscillator 23 in the lower box body 15.
[0027] During the paving process of the antibacterial film, the film forming plate 17 is in a vibrating state. In this way, the viscous resistance of the forming plate 17 can be used to make the film forming process reciprocate, so as to make the paving of the film-making composite liquid uniform, improve the quality of the antibacterial film. At the same time, in order to improve the film-making efficiency during the solution paving process, the rear of the forming plate 17 is heated by the electric control heater 21, and the upper fan 22 circulation system can also be used for accelerated drying, so that the biological antibacterial film dries quickly to achieve the test purpose.
[0028] Furthermore, the temperature control drying system includes a heater 21 and a fan 22. The heater 21 and the fan 22 that cooperate with the forming plate 17 are arranged on the rear end face of the lower box body 15.
[0029] A control screen 16, a temperature sensor 13 and a humidity sensor 14 are arranged on the front end face of the lower box body 15.
[0030] Rollers 19 are arranged at the bottom end of the lower box body 15.
[0031] The antibacterial film preparation device of the utility model is used for sample preparation according to the preparation process of the polyoxometalate antibacterial film and the characteristics of the antibacterial film. The polyoxometalate antibacterial material is sprayed and paved on the forming plate 17 by pressure spraying. By controlling different process parameters, the antibacterial film of the required specifications is prepared, providing a material sample for the antibacterial film characteristic test. Through the optimization of the antibacterial film preparation process parameters, a packaging film with uniform distribution of antibacterial substances and good light transmittance is obtained, providing important process control parameters for the industrial production of antibacterial films.
[0032] When the antibacterial film preparation device works:
[0033] The antibacterial film raw materials are placed in the raw material bin 8 and homogenized under the stirring of the stirrer 9. The antibacterial raw materials in the raw material bin 8 are sprayed on the forming plate 17 through the ejector device 7 by the pressure intensifier 10;
[0034] The ejector device 7 is fixedly installed crosswise with the transverse guide beam 3 and the longitudinal guide beam 6. The longitudinal driving gear 11 on the opposite side is synchronously driven by the longitudinal driving motor 2 to move longitudinally along the longitudinal tooth-shaped track 1, so as to realize the longitudinal movement of the raw material bin 8. The transverse driving gear 5 on the opposite side is synchronously driven by the transverse driving motor 12 to move transversely along the transverse tooth-shaped track 4, so as to realize the transverse movement of the raw material bin 8. Through the coordinated movement in the transverse and longitudinal directions, the ejector device 7 at the lower part of the raw material bin 8 sprays the antibacterial film raw materials onto the forming plate 17 for paving the antibacterial film;
[0035] The forming plate 17 is installed on the front end face of the lower box body 15 in a pull-out manner through the support pulleys 18. At the same time, the inner boundary of the forming plate 17 is connected to the electromagnetic oscillator 23 on the lower box body 15. During the spraying and paving process, the forming plate 17 can perform small reciprocating movements through electromagnetic vibration, promoting the uniformity of the antibacterial film thickness and removing small air bubbles in the film.
[0036] The heater 21 dries the antibacterial film that has been sprayed and paved on the forming plate 17 by means of the fan 22 with hot air, and discharges the wet air in the device through the exhaust port on the upper box body 20, accelerating the drying speed of the antibacterial film.
[0037] The temperature sensor 13 and humidity sensor 14 in the device monitor the working states of the heater 21 and the fan 22, controlling the internal environment of the forming device. At the same time, the information of the temperature sensor 13 and humidity sensor 14 is displayed on the control screen 16 at the front end of the device. After the antibacterial film is heated and dried, the forming plate 17 is taken out, and the antibacterial film is removed and made into test samples for research as needed.
[0038] The embodiments described above are only descriptions of the preferred modes of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present invention shall fall within the protection scope determined by the claims of the present invention.
Claims
1. An antibacterial film preparation device, characterized in that: It includes a lower box body (15), a longitudinal guide beam (6), a transverse guide beam (3), a spraying device (7) and a raw material bin (8). The spraying device (7) is slidably arranged on the lower box body (15) through the longitudinal guide beam (6) and the transverse guide beam (3). A raw material bin (8) is arranged at the upper end of the spraying device (7). A forming plate (17) cooperating with the spraying device (7) is arranged in the lower box body (15). The forming plate (17) cooperates with an opening on the side wall of the lower box body (15) through a support pulley (18). A push-pull handle is arranged on the front end face of the forming plate (17).
2. The antibacterial film preparation device according to claim 1, characterized in that: A longitudinal toothed track (1) is arranged on the upper edge of the lower box body (15). The transverse guide beam (3) drives the spraying device (7) to move longitudinally along the longitudinal guide beam (6) through a longitudinal driving motor (2) and a longitudinal driving gear (11).
3. The antibacterial film preparation device according to claim 1, characterized in that: A transverse toothed track (4) is arranged on the upper edge of the lower box body (15). The longitudinal guide beam (6) drives the spraying device (7) to move transversely along the transverse guide beam (3) through a transverse driving motor (12) and a transverse driving gear (5).
4. The antibacterial film preparation device according to claim 1, characterized in that: A stirrer (9) and a pressure booster (10) are arranged in the raw material bin (8).
5. The antibacterial film preparation device according to claim 1, characterized in that: The boundary of the forming plate (17) is connected to an electromagnetic oscillator (23) in the lower box body (15).
6. The antibacterial film preparation device according to claim 1, characterized in that: A heater (21) and a fan (22) cooperating with the forming plate (17) are arranged on the rear end face of the lower box body (15).
7. The antibacterial film preparation apparatus according to claim 1, characterized in that: An upper box body (20) is detachably arranged at the upper end of the lower box body (15).
8. The antibacterial film preparation device according to claim 1, characterized in that: A control screen (16), a temperature sensor (13) and a humidity sensor (14) are arranged on the front end face of the lower box body (15).
9. The antibacterial film preparation device according to claim 1, wherein: Rollers (19) are arranged at the bottom end of the lower box body (15).