Auxiliary production device for plastic production
Through the cooperation of the transfer mechanism and the separation mechanism, the automatic separation between the backrest and the water outlet is achieved, the problem of low manual separation efficiency is solved, and the production efficiency and stability are improved.
Patent Information
- Application Number
- CN202422135459.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-30
AI Technical Summary
In the prior art, the separation process between the backrest and the water port relies on manual operation, resulting in low production efficiency and prone to misoperation, resulting in product scrapping.
The injection molded products are transferred from the injection molding machine using a transfer mechanism (such as a robot) and the backrest and water outlet are automatically separated through the separation mechanism (such as pneumatic shears). The conveyor belt is used for conveying and collecting parts, and the adjustment components and the shunt components are combined to achieve automatic separation and shunt.
提高了注塑成型零部件分离的稳定性和生产效率,减少了人工误操作,提升了自动化协作性能和装置的适用性。
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Figure CN223085323U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of plastic production equipment, and particularly to an auxiliary production device for plastic production. Background Art
[0002] The backrest structural part of the pool body is a plastic part, which is used for the backrest of family members in a detachable pool. It is usually produced by injection molding with an injection molding machine.
[0003] In the actual production process, in order to effectively reduce the processing cost, during injection molding, the part sprue is usually injection molded together with the backrest part. Therefore, after the injection molding machine finishes injection molding and demolds, the backrest part needs to be separated from the sprue.
[0004] Currently, when separating the backrest part from the sprue, the usual method is that workers take the product out of the injection molding machine, use scissors to cut the sprue from the backrest part, and then pack the two parts separately.
[0005] However, when using the above method for production, manual operation results in a relatively low overall production efficiency. At the same time, it is easy to have misoperations when using scissors to separate the two parts, which may lead to product scrapping. Utility Model Content
[0006] In order to improve the stability and production efficiency when separating two parts formed by injection molding, this application provides an auxiliary production device for plastic production.
[0007] An auxiliary production device for plastic production provided by this application adopts the following technical solutions:
[0008] An auxiliary production device for plastic production includes an injection molding machine, and further includes:
[0009] A conveyor belt, which is arranged on one side of the injection molding machine and is used to convey the products formed by the injection molding machine;
[0010] A transfer mechanism, which is used to transfer the products formed by the injection molding machine onto the conveyor belt;
[0011] A separation mechanism, which is used to separate two parts in the products formed by the injection molding machine.
[0012] By adopting the above technical solutions, the transfer mechanism is used to transfer the injection molded products out of the injection molding machine, and the separation mechanism is used to separate the two parts of the molded products. Finally, the conveyor belt is used to convey and collect the two parts. After injection molding, the automatic separation of the molded products is completed, effectively improving the stability and production efficiency when separating the two parts formed by injection molding.
[0013] Preferably, the transfer mechanism includes a manipulator disposed on one side of the conveyor belt, and a suction cup for adsorbing the product is disposed on the manipulator.
[0014] By adopting the above technical solution, the manipulator is used in cooperation with the suction cup to adsorb and move the injection-molded product, so as to separate the product from the injection molding machine and move it to the designated position, facilitating the next operation.
[0015] Preferably, the separation mechanism includes a pneumatic shear, the pneumatic shear is disposed on a bracket on one side of the conveyor belt, and the cutting part of the pneumatic shear is vertically upward.
[0016] By adopting the above technical solution, the pneumatic shear is used in cooperation with the manipulator. The manipulator drives the product to move to the pneumatic shear, aligns the connection part between the backrest part and the sprue to the shear part of the pneumatic shear, and completes the separation between the backrest part and the sprue, improving the overall cooperation performance of the device.
[0017] Preferably, a first adjustment component and a second adjustment component are respectively disposed between the pneumatic shear and the conveyor belt. The first adjustment component is used to drive the pneumatic shear to rotate along the shaft part, and the second adjustment component is used to adjust the vertical position of the pneumatic shear.
[0018] By adopting the above technical solution, the first adjustment component and the second adjustment component are used in cooperation to facilitate the adjustment of the position of the pneumatic shear, so as to facilitate the separation of parts in cooperation with the manipulator according to different situations, effectively improving the applicability of the device.
[0019] Preferably, the first adjustment component includes a rotation motor fixedly disposed on the same side of the conveyor belt and the pneumatic shear, and the rotation shaft of the rotation motor is fixedly connected to the bottom of the pneumatic shear.
[0020] By adopting the above technical solution, the rotation shaft of the rotation motor drives the pneumatic shear to rotate, so as to facilitate the adjustment of the angle of the pneumatic shear.
[0021] Preferably, the second adjustment component includes a micro cylinder. The micro cylinder is vertically disposed on one side of the conveyor belt where the pneumatic shear is located. A telescopic rod is coaxially connected between the pneumatic shear and the rotation shaft of the rotation motor. An adjustment rod is rotatably sleeved on the upper part of the telescopic rod. One end of the micro cylinder is fixedly connected to one side of the conveyor belt, and the other end of the micro cylinder is connected to the end of the adjustment rod away from the telescopic rod.
[0022] By adopting the above technical solution, a micro cylinder is used to drive the telescopic rod to lift, which is convenient for adjusting the height of the pneumatic shear. At the same time, the adjusting rod is rotatably sleeved with the telescopic rod, so that the lifting of the micro cylinder will not affect the rotation of the rotating motor, further improving the cooperation between the components of the device and the overall stability of the device.
[0023] Preferably, a shunting component is arranged on the conveyor belt, and the shunting component is used for shunting two parts of the same product on the conveyor belt.
[0024] By adopting the above technical solution, it is convenient to collect the two parts separately, avoiding the phenomenon of mixed loading during the collection process.
[0025] Preferably, the shunting component includes a Y-shaped shunting plate lapped on the conveyor belt, and the lower surface of the shunting plate is in contact with the surface of the belt body on the conveyor belt.
[0026] By adopting the above technical solution, the shunting plate is used to shunt two different parts to both sides of the conveyor belt, thereby realizing the separate collection and transportation of the two parts.
[0027] In summary, the present application includes at least one of the following beneficial technical effects:
[0028] 1. By using the transfer mechanism to transfer the injection-molded product from the injection molding machine, and through the separation mechanism to separate the two parts of the molded product, and finally through the conveyor belt to convey and collect the two parts, after injection molding, the automatic separation of the molded product is completed, effectively improving the stability and production efficiency when separating the two parts of the injection molding;
[0029] 2. Using the manipulator to cooperate with the suction cup to adsorb and move the injection-molded product, so as to separate the product from the injection molding machine and move it to the designated position, which is convenient for the next operation;
[0030] 3. Using the pneumatic shear in cooperation with the manipulator, the manipulator drives the product to move to the pneumatic shear, aligns the connection between the backrest part and the sprue to the scissors part of the pneumatic shear, and completes the separation between the backrest part and the sprue, improving the overall cooperation performance of the device;
[0031] 4. Using the rotating shaft of the rotating motor to drive the pneumatic shear to rotate, so as to facilitate the adjustment of the angle of the pneumatic shear;
[0032] 5. Using the micro cylinder to drive the telescopic rod to lift, which is convenient for adjusting the height of the pneumatic shear. At the same time, the adjusting rod is rotatably sleeved with the telescopic rod, so that the lifting of the micro cylinder will not affect the rotation of the rotating motor, further improving the cooperation between the components of the device and the overall stability of the device;
[0033] 6. Use a diverter plate to divert the two different component runners to both sides of the conveyor belt, so as to achieve the separate collection and transportation of the two components. Description of the Drawings
[0034] Figure 1 This is a schematic structural diagram mainly showing the injection-molded product in this embodiment;
[0035] Figure 2 This is an isometric schematic diagram mainly showing the overall structure of the auxiliary production device in this embodiment;
[0036] Figure 3 This is a longitudinal sectional view mainly showing the overall structure in this embodiment;
[0037] Figure 4 is Figure 3 an enlarged schematic diagram of part A in , mainly showing the structures of the first adjustment component and the second adjustment component.
[0038] Reference numerals: 1, injection molding machine; 2, conveyor belt; 3, transfer mechanism; 31, manipulator; 32, suction cup; 4, separation mechanism; 41, pneumatic shear; 5, first adjustment component; 51, rotation motor; 6, second adjustment component; 61, micro cylinder; 62, telescopic rod; 63, adjustment rod; 7, diverter component; 71, diverter plate; 8, backrest part; 9, sprue. Detailed Embodiment
[0039] The following further describes the present application in detail with reference to the accompanying drawings.
[0040] Refer to Figure 1 , in the related art, when injection molding the backrest structural part, in order to effectively reduce the processing cost, during injection molding, the component sprue 9 and the backrest part 8 are usually injection molded together. Then, after the injection molding machine 1 completes injection molding and demolding, it is necessary to separate the backrest part 8 from the sprue 9.
[0041] The embodiment of the present application discloses an auxiliary production device for plastic production.
[0042] Embodiment 1:
[0043] Refer to Figure 2 , the auxiliary production device for plastic production includes an injection molding machine 1, a transfer mechanism 3, a conveyor belt 2 arranged on one side of the injection molding machine 1, and a separation mechanism 4 arranged on one side of the conveyor belt 2. The transfer mechanism 3 moves the product molded and demolded by the injection molding machine 1 to the separation mechanism 4, and the backrest part 8 and the sprue 9 are separated by the separation mechanism 4. The two separated components are conveyed and collected by the conveyor belt 2.
[0044] Specifically, the transfer mechanism 3 can adopt the structure of a manipulator 31. The manipulator 31 is arranged between the conveyor belt 2 and the injection molding machine 1. An adsorption plate is fixedly arranged at the grasping end of the manipulator 31, and a plurality of suction cups 32 for adsorbing products are arranged on the adsorption plate. The manipulator 31 adsorbs and fixes the products through the suction cups 32, thereby facilitating the transfer of the molded products.
[0045] Further explanation, the separation mechanism 4 can adopt a pneumatic shear 41. The pneumatic shear 41 is fixedly arranged on the bracket on one side of the conveyor belt 2. The manipulator 31 drives the injection-molded product to move above the pneumatic shear 41, and aligns the scissors part of the pneumatic shear 41 with the connection part between the backrest part 8 and the sprue 9. Then, the pneumatic shear 41 can be controlled to cut the connection part to complete the separation of the backrest part 8 and the sprue 9 part, realizing automated production and effectively improving production efficiency.
[0046] The implementation principle of an auxiliary production device for plastic production in this application embodiment is as follows: The manipulator 31 cooperates with the suction cups 32 to adsorb the products molded by the injection molding machine 1 and move them above the pneumatic shear 41. The pneumatic shear 41 is controlled to cut and separate the connection parts of the two parts. The suction cups 32 are controlled to release the backrest part 8, and the conveyor belt 2 is used to convey the two parts.
[0047] Embodiment Two:
[0048] Refer to Figure 3 and Figure 4 In this embodiment, the difference from Embodiment One is that in this embodiment, a first adjustment component 5 and a second adjustment component 6 can be arranged between the pneumatic shear 41 and the bracket on one side of the conveyor belt 2. The first adjustment component 5 is used to adjust the angle of the pneumatic shear 41, and the second adjustment component 6 is used to adjust the height of the pneumatic shear 41. Thus, the device can adaptively adjust the angle and height of the pneumatic shear 41 according to different production environments.
[0049] Specifically, the first adjustment component 5 can be composed of a rotation motor 51, and the second adjustment component 6 can be composed of a micro cylinder 61. The specific installation and cooperation relationship are as follows: The rotation motor 51 is fixedly arranged below the bracket on one side of the conveyor belt 2, and the rotation shaft of the rotation motor 51 is vertically upward and penetrates through the bracket. A telescopic rod 62 is coaxially connected between the rotation shaft of the rotation motor 51 and the pneumatic shear 41. Both ends of the telescopic rod 62 are fixedly arranged. At the same time, a horizontally arranged adjustment rod 63 is rotatably sleeved on the upper part of the telescopic rod 62. The other end of the adjustment rod 63 is provided with a vertical micro cylinder 61 on the bracket on one side of the conveyor belt 2. The micro cylinder 61 drives the telescopic rod 62 to move to adjust the height of the pneumatic shear 41. At the same time, the sleeved arrangement of the adjustment rod 63 and the telescopic rod 62 can ensure that the rotation motor 51 can normally drive the pneumatic shear 41 to adjust the angle.
[0050] The implementation principle of an auxiliary production device for plastic production in an embodiment of this application is as follows: controlling the micro cylinder 61 to adjust the height of the pneumatic shear 41; controlling the rotation motor 51 to adjust the angle of the pneumatic shear 41.
[0051] Embodiment Three:
[0052] Referring to Figure 2 , the difference between this embodiment and Embodiment One is that in this embodiment, a shunt assembly 7 can also be provided on the conveyor belt 2, and the shunt assembly 7 is used to shunt two components of the same product on the conveyor belt 2.
[0053] Specifically, the shunt assembly 7 includes a Y-shaped shunt plate 71 lapped on the conveyor belt 2, and the lower surface of the shunt plate 71 is in contact with the surface of the belt body on the conveyor belt 2. After the pneumatic shear 41 cuts the connection between the backrest member 8 and the sprue 9, the sprue 9 falls off to one side of the conveyor belt 2. At the same time, continue to control the manipulator 31 to drive the backrest member 8 to move to the other side of the conveyor belt 2, and control the suction cup 32 to release the backrest member 8. The conveyor belt 2 drives the two components to move. After the straight plate on the Y-shaped shunt plate 71 touches the two components, the two components are respectively shunted to both sides of the conveyor belt 2 along the two inclined plates again to achieve shunting. At the same time, two collection boxes can be provided at the outlet of the conveyor belt 2, and the two components are respectively collected by the two collection boxes, further improving the convenience of the device and avoiding the phenomenon of mixed loading during the collection process.
[0054] The implementation principle of an auxiliary production device for plastic production in an embodiment of this application is as follows: the conveyor belt 2 drives the two components to move. After the straight plate on the Y-shaped shunt plate 71 touches the two components, the two components are respectively shunted to both sides of the conveyor belt 2 along the two inclined plates again to achieve shunting.
[0055] The above are all the preferred embodiments of this application. The protection scope of this application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. An auxiliary production device for plastic production, including an injection molding machine (1), characterized in that, Further included are: A conveyor belt (2), which is arranged on one side of the injection molding machine (1), and the conveyor belt (2) is used for conveying the products molded by the injection molding machine (1); A transfer mechanism (3), which is used for transferring the products molded by the injection molding machine (1) onto the conveyor belt (2); A separation mechanism (4), which is used for separating two components in the products molded by the injection molding machine (1).
2. The auxiliary production device for plastic production according to claim 1, wherein: The transfer mechanism (3) includes a manipulator (31) arranged on one side of the conveyor belt (2), and a suction cup (32) for adsorbing the products is arranged on the manipulator (31).
3. An auxiliary production device for plastic production according to claim 1, characterized in that: The separation mechanism (4) includes a pneumatic shear (41), the pneumatic shear (41) is arranged on a bracket on one side of the conveyor belt (2), and the cutting part of the pneumatic shear (41) is arranged vertically upward.
4. An auxiliary production device for plastic production according to claim 3, characterized in that: A first adjustment component (5) and a second adjustment component (6) are respectively arranged between the pneumatic shear (41) and the conveyor belt (2). The first adjustment component (5) is used for driving the pneumatic shear (41) to rotate along the axis, and the second adjustment component (6) is used for adjusting the vertical position of the pneumatic shear (41).
5. An auxiliary production device for plastic production according to claim 4, characterized in that: The first adjustment component (5) includes a rotation motor (51) fixedly arranged on the same side of the conveyor belt (2) and the pneumatic shear (41), and the rotation shaft of the rotation motor (51) is fixedly connected to the bottom of the pneumatic shear (41).
6. The auxiliary production device for plastic production according to claim 5, characterized in that: The second adjustment component (6) includes a micro cylinder (61), the micro cylinder (61) is vertically arranged on one side of the conveyor belt (2) where the pneumatic shear (41) is located. A telescopic rod (62) is coaxially connected between the pneumatic shear (41) and the rotation shaft of the rotation motor (51). The upper part of the telescopic rod (62) is rotatably sleeved with an adjustment rod (63). One end of the micro cylinder (61) is fixedly connected to one side of the conveyor belt (2), and the other end of the micro cylinder (61) is connected to the end of the adjustment rod (63) far from the telescopic rod (62).
7. An auxiliary production device for plastic production according to any one of claims 1-6, characterized in that: A shunt component (7) is arranged on the conveyor belt (2), and the shunt component (7) is used for shunting two components of the same product on the conveyor belt (2).
8. An auxiliary production device for plastic production according to claim 7, characterized in that: The shunt component (7) includes a Y-shaped shunt plate (71) lapped on the conveyor belt (2), and the lower surface of the shunt plate (71) is attached to the surface of the belt body on the conveyor belt (2).