Extruder capable of reducing discharge deformation

By introducing water tanks, fixed pipes, sleeve rods and cutting units into the extruder, using cold water cooling and support structures, the deformation problem during cutting after cooling and molding of the extruder is solved, and product quality and processing efficiency are improved.

CN223085368UActive Publication Date: 2025-07-11JIAXING DECHENG TECH CO LTD
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Patent Information

Application Number
CN202422363926.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-11
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

When existing extruders cut slender tubular products after cooling and forming, the openings at both ends of the product are prone to less resilience, affecting product quality.

Method used

A structure including a water tank, a fixed tube, a sleeve rod, a moving unit, a cutting unit and a collection box is designed to reduce deformation during cutting by cooling and supporting cold water.

Benefits of technology

It effectively reduces deformation during cutting, improves the cooling efficiency and processing efficiency of the product, ensures that the opening of the product does not shrink, and improves the production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of extruder equipment, and discloses an extruder capable of reducing discharge deformation, which comprises a processing table, the left side of the upper surface of the processing table is fixedly connected with an extruder body, the right end of the extruder body is fixedly connected with an extrusion die head, and the right side of the upper surface of the processing table is fixedly connected with a water tank. A through hole is formed in the surface of the left side of the water tank, a fixing pipe is fixedly connected to the surface of the right side of the extrusion die head, a sleeve rod is arranged on the right side of the fixing pipe, a moving unit is arranged on the right side of the sleeve rod, and a push ring sleeves the outer side of the sleeve rod. According to the cooling forming device, through cooperation of the water tank, the through hole, the fixing pipe, the sleeve rod, the moving unit, the push ring, the connecting rod and the cutting unit, a product extruded from an extruder can be rapidly cooled and formed, the cooled product can be rapidly cut, meanwhile, cold water can be filled into the product, and the interior of the product can be supported.
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Description

Technical Field

[0001] The utility model relates to the technical field of extruder equipment, in particular to an extruder capable of reducing the deformation of discharged materials. Background Art

[0002] Extruder is an important plastic processing equipment, which is widely used in the production of plastic products. Its working principle is to push the plastic raw material forward through the rotation of the screw, heat the plastic to melt it, and finally extrude it through the die head. In the production of plastic products, the accuracy and stability of the extruder have a direct impact on the quality of the final product.

[0003] After searching, Chinese patent announcement number: CN219114656U discloses a rapid cooling plastic extruder, including a cooling component arranged on the top, moving the water tank to be flush with the outlet end of the plastic mold, when the extruder body extrude the plastic product through the plastic mold, starting the water pump, the water pump pumps out the cooling water from the water tank through the pumping pipe, the cooling water is transported to the water spray pipe through the connecting pipe and the three-way pipe, and the water spray pipe cools the plastic product through the nozzle.

[0004] In actual use of the above-mentioned extruder, some thinner tubular products are immediately cut to length after being extruded and cooled by the extruder due to the fixed length specifications. However, when the products are cut after being cooled and formed, they are prone to irreversible deformation, which causes the openings at both ends of the product to become smaller and unable to recover, affecting the production quality of the product. Therefore, an extruder that can reduce the discharge deformation is proposed to solve the above-mentioned problem. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an extruder capable of reducing the deformation of the discharged material, aiming to improve the problem in the prior art that the openings at both ends of the product are easily reduced and cannot be restored when the product is cut after extrusion cooling and molding.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an extruder that can reduce the deformation of discharged materials, comprising a processing table, the left side of the upper surface of the processing table is fixedly connected to the extruder body, the right end of the extruder body is fixedly connected to the extrusion die head, the right side of the upper surface of the processing table is fixedly connected to the water tank, the left side surface of the water tank is provided with a through hole, the right side surface of the extrusion die head is fixedly connected to a fixed pipe, a sleeve rod is arranged on the right side of the fixed pipe, a moving unit is arranged on the right side of the sleeve rod, the moving unit is used for the left and right linear movement of the sleeve rod, a push ring is sleeved on the outer side of the sleeve rod, a connecting rod is fixedly connected to the outer side of the push ring, a cutting unit is arranged on the upper right side of the fixed pipe, and the cutting unit is used to cut the material.

[0007] As a further description of the above technical solution:

[0008] On the left side inside the water tank, there is an inclined platform fixedly connected. On the right side inside the water tank, there is a collection box. Leakage holes are opened on the bottom surface of the collection box, and a handle is fixedly connected to the upper surface of the collection box.

[0009] As a further description of the above technical solution:

[0010] The moving unit includes a fixing plate which is fixedly connected inside the water tank. On the left side surface of the fixing plate, an electric push rod is fixedly connected, and the left end of the electric push rod is fixedly connected to the right end of a sleeve rod.

[0011] As a further description of the above technical solution:

[0012] The cutting unit includes a fixing frame which is fixedly connected to the upper surface of the water tank. Inside the fixing frame, a lifting cylinder is fixedly connected to the top surface, the bottom end of the lifting cylinder is fixedly connected to a conical block, and a cutting knife is fixedly connected to the bottom of the conical block.

[0013] As a further description of the above technical solution:

[0014] The fixed pipe passes through the through hole, and the left end of the sleeve rod is arranged in a pointed shape.

[0015] As a further description of the above technical solution:

[0016] One end of the connecting rod away from the push ring is fixedly connected to the inner wall of the water tank, and the diameter of the sleeve rod is the same as that of the fixed pipe.

[0017] As a further description of the above technical solution:

[0018] The outer wall of the collection box is in mutual contact with the inner wall of the water tank, and the left side surface of the collection box is in mutual contact with the right side surface of the inclined platform.

[0019] As a further description of the above technical solution:

[0020] The left side surface of the cutting knife is in mutual contact with the right side surface of the fixed pipe.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present utility model, through the cooperation of the water tank, through holes, fixed pipes, sleeve rods, moving units, push rings, connecting rods and cutting units, the products extruded from the extruder can be quickly cooled and formed, and the cooled products can be quickly cut. At the same time, cold water can be filled into the products to support the interior of the products, thereby reducing the deformation caused when the cutting knife moves downward to cut the products and avoiding the shrinkage of the opening of the products, which may affect the use.

[0023] 2. In the present utility model, through the cooperation of the inclined platform, collection box, water leakage holes and handles, the products pushed down from the sleeve rods can be centrally collected, enabling the products to be quickly taken out of the water tank for subsequent processing, thus improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a schematic diagram of the overall structure of an extruder capable of reducing the deformation of the discharged material proposed by the present utility model;

[0025] Figure 2 is a schematic diagram of the front partial cross-section of an extruder capable of reducing the deformation of the discharged material proposed by the present utility model;

[0026] Figure 3 is a schematic diagram of part A of an extruder capable of reducing the deformation of the discharged material proposed by the present utility model; Figure 2 of part A;

[0027] Figure 4 is a schematic diagram of part B of an extruder capable of reducing the deformation of the discharged material proposed by the present utility model; Figure 2 of part B;

[0028] Figure 5 is a schematic diagram of the push ring and connecting rod of an extruder capable of reducing the deformation of the discharged material proposed by the present utility model.

[0029] LEGEND DESCRIPTION:

[0030] 1. Processing table; 2. Extruder body; 3. Extrusion die head; 4. Water tank; 5. Through holes; 6. Fixed pipes; 7. Sleeve rods; 71. Fixed plate; 72. Electric push rod; 8. Push ring; 9. Connecting rod; 101. Fixed frame; 102. Lifting cylinder; 103. Tapered block; 104. Cutting knife; 11. Inclined platform; 12. Collection box; 13. Water leakage holes; 14. Handle. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0032] Referring to Figure 1 , an embodiment provided by the present invention: an extruder capable of reducing the deformation of the discharged material, including a processing table 1. On the left side of the upper surface of the processing table 1, an extruder body 2 is fixedly connected. On the right end of the extruder body 2, an extrusion die head 3 is fixedly connected. After adding raw materials into the interior of the extruder body 2, the raw materials can be extruded and formed through the extrusion die head 3. On the right side of the upper surface of the processing table 1, a water tank 4 is fixedly connected. At the bottom of the water tank 4, a drain pipe (not directly shown in the figure) is fixedly connected. The bottom end of the drain pipe penetrates through the processing table 1, and a solenoid valve is fixedly connected to the outer side. The water flow inside the water tank 4 can be replaced by opening the drain pipe.

[0033] Referring to Figures 2 - 4 , a through hole 5 is opened on the left side surface of the water tank 4. The extruded product can enter the water tank 4 through the through hole 5 for cooling treatment. On the right side surface of the extrusion die head 3, a fixed pipe 6 is fixedly connected. The fixed pipe 6 penetrates through the through hole 5. When the product enters the interior of the through hole 5, it will be sleeved on the outer side of the fixed pipe 6. The right end of the fixed pipe 6 is arranged in an open structure, which can increase the contact area between the fixed pipe 6 and the cold water, thereby improving the cooling efficiency of the product. When the product moves to the right through the fixed pipe 6, both the inner and outer walls can be quickly cooled, improving the efficiency of cooling and forming.

[0034] A sleeve rod 7 is arranged on the right side of the fixed pipe 6. The diameter of the sleeve rod 7 is the same as that of the fixed pipe 6. The left end of the sleeve rod 7 is arranged in a pointed structure. When the right end of the product passes through the fixed pipe 6, it will be sleeved on the outer side of the sleeve rod 7 along the inclined surface at the left end of the sleeve rod 7. When the sleeving is completed, the interior of the product will be filled with cold water, and these cold waters will support the interior of the product at this time. A moving unit is arranged on the right side of the sleeve rod 7. The moving unit includes a fixing plate 71. The fixing plate 71 is fixedly connected inside the water tank 4. On the left side surface of the fixing plate 71, an electric push rod 72 is fixedly connected. The left end of the electric push rod 72 is fixedly connected to the right end of the sleeve rod 7. When the electric push rod 72 is started, it can drive the sleeve rod 7 to perform a linear motion in the left-right direction, and further drive the cut product to move synchronously.

[0035] Above the right side of the fixed tube 6, there is a cutting unit. The cutting unit includes a fixed frame 101 which is fixedly connected to the upper surface of the water tank 4. The inner top surface of the fixed frame 101 is fixedly connected with a lifting cylinder 102. The bottom end of the lifting cylinder 102 is fixedly connected with a conical block 103. When the lifting cylinder 102 is started, it can drive the conical block 103 to perform linear motion in the up and down directions. The bottom of the conical block 103 is fixedly connected with a cutting knife 104. When the lifting cylinder 102 is started, it can drive the cutting knife 104 to perform linear motion in the up and down directions. When moving downward, the inclined surface at the bottom end of the conical block 103 can break the water flow, reducing the resistance to the movement of the lifting cylinder 102 by the cold water, thereby reducing the load of the lifting cylinder 102 and enhancing the service life of the lifting cylinder 102. The left side surface of the cutting knife 104 is in mutual contact with the right side surface of the fixed tube 6. When the cutting knife 104 moves downward, it can cut the part of the product passing through the fixed tube 6. During the cutting process, the cold water that enters the product when it is sleeved on the sleeve rod 7 can support the inside of the product, thereby reducing the deformation caused by the downward movement of the cutting knife 104 when cutting the product, and avoiding the shrinkage of the opening of the product, which may affect its use.

[0036] Refer to Figure 5 , a push ring 8 is sleeved on the outer side of the sleeve rod 7. The outer side of the push ring 8 is fixedly connected with a connecting rod 9. One end of the connecting rod 9 away from the push ring 8 is fixedly connected with the inner wall of the water tank 4. After the product is cut, the electric push rod 72 can be started to drive the sleeve rod 7 to move to the right. During the movement, the push ring 8 will push the product cut off and sleeved on the outer side of the sleeve rod 7, so that it can be separated from the sleeve rod 7, facilitating the discharging of the material.

[0037] Refer to Figure 2 , a sloping platform 11 is fixedly connected to the left side inside the water tank 4. When the cut-off product is pushed off the sleeve rod 7, it will fall onto the sloping platform 11 and slide to the right along the inclined surface of the sloping platform 11. A collection box 12 is arranged on the right side inside the water tank 4. The outer wall of the collection box 12 is in mutual contact with the inner wall of the water tank 4. The left side surface of the collection box 12 is in mutual contact with the right side surface of the sloping platform 11. The product sliding down from the sloping platform 11 can completely enter the collection box 12 for collection, which is convenient for unified processing. A water leakage hole 13 is opened on the bottom surface of the collection box 12. A handle 14 is fixedly connected to the upper surface of the collection box 12. After the collection box 12 is filled with products, the collection box 12 can be lifted upward through the handle 14. The water flow inside the collection box 12 can be discharged downward through the water leakage hole 13, so that the collection box 12 can take out all the products from the water tank 4, which is convenient for subsequent processing and can improve the processing efficiency.

[0038] Working principle: After adding raw materials into the interior of the extruder body 2, the raw materials will be extruded and formed through the extrusion die head 3. The extruded product will enter the interior of the through hole 5 and sleeve on the outer side of the fixed pipe 6 and move to the right. When the product sleeves on the outer side of the fixed pipe 6 and moves to the right, the cold water in the water tank 4 and the cold water in the fixed pipe 6 can simultaneously perform rapid heat absorption and cooling treatment on the inner and outer walls of the product, accelerating the cooling efficiency of the product. When the right end of the product passes through the fixed pipe 6, it will sleeve on the outer side of the sleeve rod 7 along the inclined surface at the left end of the sleeve rod 7. When the sleeving is completed, the interior of the product will be filled with cold water. When the length of the product passing through the fixed pipe 6 reaches the required value, the lifting cylinder 102 can be started to drive the cutting knife 104 to move downward to cut the product. When cutting, the cold water entering the product can support the interior of the product, thereby reducing the deformation caused by the downward movement of the cutting knife 104 when cutting the product. After cutting, the electric push rod 72 is started to drive the sleeve rod 7 to move to the right, so that the push ring 8 pushes the product off the sleeve rod 7, and the product slides down along the inclined surface of the inclined table 11 and enters the collection box 12 for unified collection and storage.

[0039] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An extruder capable of reducing the deformation of the discharged material, comprising a processing table (1), characterized in that: On the left side of the upper surface of the processing table (1), an extruder body (2) is fixedly connected. At the right end of the extruder body (2), an extrusion die head (3) is fixedly connected. On the right side of the upper surface of the processing table (1), a water tank (4) is fixedly connected. A through hole (5) is formed on the left side surface of the water tank (4). On the right side surface of the extrusion die head (3), a fixed pipe (6) is fixedly connected. On the right side of the fixed pipe (6), a sleeve rod (7) is arranged. On the right side of the sleeve rod (7), a moving unit is arranged, and the moving unit is used for the left and right linear movement of the sleeve rod (7). An outer sleeve of the sleeve rod (7) is sleeved with a push ring (8). On the outer side of the push ring (8), a connecting rod (9) is fixedly connected. Above the right side of the fixed pipe (6), a cutting unit is arranged, and the cutting unit is used for cutting the material.

2. The extruder capable of reducing the deformation of the discharged material according to claim 1, wherein: On the left side inside the water tank (4), an inclined platform (11) is fixedly connected. On the right side inside the water tank (4), a collection box (12) is arranged. A water leakage hole (13) is formed on the bottom surface of the collection box (12). On the upper surface of the collection box (12), a handle (14) is fixedly connected.

3. An extruder capable of reducing the deformation of the discharged material according to claim 1, characterized in that: The moving unit includes a fixed plate (71), and the fixed plate (71) is fixedly connected inside the water tank (4). On the left side surface of the fixed plate (71), an electric push rod (72) is fixedly connected. The left end of the electric push rod (72) is fixedly connected to the right end of the sleeve rod (7).

4. An extruder capable of reducing the deformation of the discharged material according to claim 1, characterized in that: The cutting unit includes a fixed frame (101), and the fixed frame (101) is fixedly connected to the upper surface of the water tank (4). On the inner top surface of the fixed frame (101), a lifting cylinder (102) is fixedly connected. At the bottom end of the lifting cylinder (102), a conical block (103) is fixedly connected. At the bottom of the conical block (103), a cutting knife (104) is fixedly connected.

5. An extruder capable of reducing the deformation of the discharged material according to claim 1, characterized in that: The fixed pipe (6) passes through the through hole (5), and the left end of the sleeve rod (7) is arranged in a pointed structure.

6. The extruder capable of reducing the deformation of the discharged material according to claim 1, wherein: One end of the connecting rod (9) away from the push ring (8) is fixedly connected to the inner wall of the water tank (4), and the diameter of the sleeve rod (7) is the same as that of the fixed pipe (6).

7. An extruder capable of reducing the deformation of the discharged material according to claim 2, characterized in that: The outer wall of the collection box (12) is in mutual fit with the inner wall of the water tank (4), and the left side surface of the collection box (12) is in mutual fit with the right side surface of the inclined platform (11).

8. An extruder capable of reducing the deformation of the discharged material according to claim 4, characterized in that: The left side surface of the cutting knife (104) is in mutual fit with the right side surface of the fixed pipe (6).

Citation Information

Patent Citations

  • Mobile phone lens mold

    CN219114656U