Brake lock cylinder driving mechanism

The worm transmission gear set drives the fan gear and rocker arm through the motor, which realizes the reciprocating movement of the brake lock core, solves the rack wear problem, extends the service life of the brake lock and improves safety.

CN223085996UActive Publication Date: 2025-07-11SHENZHEN HAOYI INTELLIGENT MANUFACTURING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422313000.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-11
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing brake lock core commonly used gears drive the rack. After long-term use, the rack wears severely, affecting service life and safety.

Method used

The worm transmission gear set is driven by a motor, which drives the rocker arm to swing through the fan gear to realize the reciprocating movement of the lock core, avoiding traditional rack transmission and reducing wear and resistance.

Benefits of technology

Extends the service life of the brake lock, improves driving force and increases safety.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223085996U_ABST
    Figure CN223085996U_ABST
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Abstract

The utility model relates to the technical field of brake locks, in particular to a brake lock cylinder driving mechanism, a shell assembly and a brake disc assembly, a lock cylinder assembly is arranged in the shell assembly and comprises a motor base and a motor, the output end of the motor is fixedly connected with a worm, one side of the worm is connected with a gear set in a meshed mode, and the gear set is connected with a gear shaft. And one end of the fan gear is fixedly connected with a rocker arm, and one end of the rocker arm is rotationally connected with a lock cylinder. The motor drives the gear set to work through the worm, the gear set drives the fan gear to rotate, the fan gear drives the rocker arm to swing, and then the rocker arm swings to drive the lock cylinder to move in a reciprocating mode, so that locking of the brake disc is achieved, and a traditional common locking mode of rack transmission is avoided. The resistance and abrasion of circular motion of the sector gear are far smaller than those of a rack in linear motion, the driving force of the lock cylinder is increased, abrasion is small, and then the service life of the brake lock is greatly prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of brake locks, in particular to a driving mechanism for a brake lock core. Background Art

[0002] A brake lock is a lock installed on a vehicle braking system to achieve the purpose of anti-theft and preventing accidental movement of the vehicle. According to different installation positions and principles, brake locks can be divided into various types, but the most common ones are disc brake locks designed for motorcycles with disc brakes and brake pedal locks installed on the brake pedals of automobiles. In special cases, brake locks can serve as an additional safeguard to prevent accidental sliding of the vehicle, which plays a significant role in protecting vehicle safety.

[0003] In the prior art, the lock core of a brake lock commonly uses a gear to drive a rack, and then the rack pushes a lock pin to reciprocate to lock the brake disc. During the sliding process of the rack, the contact area with the guide sleeve is relatively large. After long-term use, the rack may be severely worn, which not only reduces the service life of the brake lock, but also the frictional resistance of the rack is relatively large, affecting the transmission effect of the gear, and further reducing the use safety of the brake lock.

[0004] Therefore, it is urgent to improve the driving mechanism of the brake lock core to solve the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a driving mechanism for a brake lock core. The motor works through a worm to drive a gear set, the gear set drives a sector gear to rotate, the sector gear drives a rocker arm to swing, and then the rocker arm swing drives the lock core to reciprocate, so as to achieve the locking of the brake disc, avoiding the traditional locking method using a rack drive. The resistance and wear of the circular motion of the sector gear are much smaller than those of the linear motion rack, which not only increases the driving force of the lock core, but also has less wear, and thus greatly extends the service life of the brake lock.

[0006] To achieve the above purpose, the main technical solutions adopted by the utility model include:

[0007] A driving mechanism for a brake lock core includes a housing assembly and a brake disc assembly fixedly installed inside the housing assembly. A lock core assembly is fixedly arranged inside the housing assembly. The lock core assembly is arranged on one side of the brake disc assembly. A waterproof wire is fixedly installed inside the lock core assembly, and the waterproof wire extends to the outside of the housing assembly.

[0008] The lock core assembly includes a motor base and a motor fixedly installed inside the motor base. A worm is fixedly connected to the output end of the motor. A gear set is meshed and connected to one side of the worm. A sector gear is meshed and connected to one end of the gear set. A rocker arm is fixedly connected to the end of the sector gear away from the gear set. A lock core is rotatably connected to the end of the rocker arm away from the sector gear. The lock core corresponds to the brake disc assembly;

[0009] A motor gland is fixedly arranged on the upper side of the lock core assembly. The gear set is rotatably arranged on the motor gland. A chute is opened on the motor gland. A slider is fixedly arranged on the side of the sector gear corresponding to the motor gland. The slider is slidably arranged inside the chute.

[0010] Preferably, a plurality of uniformly distributed lock openings are opened on the brake disc assembly. The lock core includes an installation shell and a U-shaped connection groove fixedly installed on the installation shell. The lock core is rotatably connected to the rocker arm through the U-shaped connection groove.

[0011] Preferably, a spring is slidably arranged inside the installation shell. One end of the spring is fixedly connected to a lock pin. The lock pin extends to the outside of the installation shell. The end of the lock pin away from the installation shell corresponds to the lock opening.

[0012] Preferably, a Hall element is fixedly arranged inside the lock core assembly. A plurality of uniformly distributed magnets are fixedly installed on the outside of the brake disc assembly. The magnets correspond to the Hall element.

[0013] Preferably, the motor is fixedly installed on the motor gland. The gear set includes a first gear and a second gear. The first gear is meshed with the worm. One side of the second gear is meshed with the first gear. The other side of the second gear is meshed with the sector gear. The first gear, the second gear, and the sector gear are all rotatably arranged on the motor gland through a shaft rod.

[0014] Preferably, a board card is fixedly installed on the upper side of the motor base. A lock core base is fixedly installed on the upper sides of the motor base and the board card. The lock core assembly is fixedly installed inside the housing assembly through the lock core base.

[0015] Preferably, a plurality of uniformly distributed blind rivets are fixedly installed on the lock core base. The blind rivets penetrate through the lock core assembly and the housing assembly and extend to the other side of the housing assembly.

[0016] Preferably, a sealing ring is fixedly arranged on the waterproof wire. The sealing ring is fixedly arranged on the outside of the motor base.

[0017] The present utility model has at least the following beneficial effects:

[0018] 1. The motor of the present utility model works through a worm gear transmission gear set. The gear set drives the sector gear to rotate, and the sector gear drives the rocker arm to swing. Then, the reciprocating motion of the lock core is driven by the swing of the rocker arm, thereby realizing the locking of the brake disc, avoiding the traditional locking method of rack transmission. The resistance and wear of the circular motion of the sector gear are much smaller than those of the linear motion rack. This not only increases the driving force of the lock core but also reduces wear, thus greatly extending the service life of the brake lock. Description of the Drawings

[0019] The drawings described herein are used to provide a further understanding of the present application and form a part of the present application. The schematic embodiments and descriptions thereof are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:

[0020] Figure 1 is the overall elevation view of the present utility model;

[0021] Figure 2 is the exploded schematic view of the lock core assembly of the present utility model Figure 1 ;

[0022] Figure 3 is the exploded schematic view of the lock core assembly of the present utility model Figure 2 ;

[0023] Figure 4 is the working schematic view of the lock core of the present utility model;

[0024] Figure 5 is the exploded view of the gear set, sector gear and motor gland of the present utility model;

[0025] Figure 6 is the structural schematic view of the lock core of the present utility model.

[0026] In the figure, 1. Housing assembly; 2. Brake disc assembly; 21. Lock port; 22. Magnet; 3. Lock core assembly; 31. Motor base; 32. Motor; 33. Worm; 34. Gear set; 341. First gear; 342. Second gear; 35. Sector gear; 351. Slide block; 36. Rocker arm; 37. Lock core; 371. Installation shell; 372. U-shaped connection groove; 373. Spring; 374. Lock pin; 38. Motor gland; 381. Slide groove; 39. Circuit board; 310. Lock core seat; 4. Waterproof wire; 5. Hall element; 6. Blind rivet; 7. Sealing ring. Detailed Embodiments

[0027] The following will detail the embodiments of the present application in conjunction with the drawings and embodiments, so as to fully understand how the present application uses technical means to solve technical problems and achieve the realization process of technical effects and implement accordingly.

[0028] As Figures 1 - 6 shown, the brake lock cylinder driving mechanism provided in this embodiment includes a housing assembly 1 and a brake disc assembly 2 fixedly installed inside the housing assembly 1. A lock cylinder assembly 3 is fixedly arranged inside the housing assembly 1. The lock cylinder assembly 3 is arranged on one side of the brake disc assembly 2. A waterproof wire 4 is fixedly installed inside the lock cylinder assembly 3, and the waterproof wire 4 extends to the outside of the housing assembly 1. The waterproof wire 4 is used to receive a locking signal. The lock cylinder assembly 3 includes a motor base 31 and a motor 32 fixedly installed inside the motor base 31. The output end of the motor 32 is fixedly connected to a worm 33. A gear set 34 is meshed and connected to one side of the worm 33. A sector gear 35 is meshed and connected to one end of the gear set 34. A rocker arm 36 is fixedly connected to the end of the sector gear 35 away from the gear set 34. The end of the rocker arm 36 away from the sector gear 35 is rotatably connected to a lock cylinder 37, and the lock cylinder 37 corresponds to the brake disc assembly 2;

[0029] The motor 32 is used to provide driving force to drive the gear set 34 to work. A motor gland 38 is fixedly arranged on the upper side of the lock cylinder assembly 3. The gear set 34 is rotatably arranged on the motor gland 38. The motor gland 38 can fix the motor 32 and the gear set 34. A chute 381 is opened on the motor gland 38. A slider 351 is fixedly arranged on the side of the sector gear 35 corresponding to the motor gland 38. The slider 351 is slidably arranged inside the chute 381. During the rotation of the sector gear 35, the slider 351 slides inside the chute 381. On the one hand, it can provide a guiding effect for the sector gear 35, and on the other hand, the chute 381 can limit the sector gear 35 through the slider 351;

[0030] Among them, the motor 32 drives the gear set 34 to work through the worm 33. The gear set 34 drives the sector gear 35 to rotate. The sector gear 35 drives the rocker arm 36 to swing, and then the rocker arm 36 swings to drive the lock cylinder 37 to reciprocate, so as to realize the locking of the brake disc, avoiding the traditional locking method of rack drive. The resistance and wear of the circular motion of the sector gear 35 are much smaller than those of the linear motion rack. It not only increases the driving force of the lock cylinder 37, but also has less wear, thus greatly extending the service life of the brake lock.

[0031] Further, as Figure 5 and Figure 6 shown, a number of uniformly distributed lock ports 21 are opened on the brake disc assembly 2. The lock cylinder 37 includes a mounting shell 371 and a U-shaped connecting groove 372 fixedly installed on the mounting shell 371. The lock cylinder 37 is rotatably connected to the rocker arm 36 through the U-shaped connecting groove 372. A spring 373 is slidably arranged inside the mounting shell 371. One end of the spring 373 is fixedly connected to a lock pin 374. The lock pin 374 extends to the outside of the mounting shell 371. The end of the lock pin 374 away from the mounting shell 371 corresponds to the lock port 21;

[0032] One end of the rocker arm 36 can rotate within the U-shaped connection groove 372, converting the circumferential driving force of the sector gear 35 into a linear driving force. During the process of the sector gear 35 driving the lock core 37 to slide through the rocker arm 36, the lock pin 374 first abuts against the outside of the brake disc assembly 2. When the lock port 21 on the brake disc assembly 2 rotates to the position of the lock pin 374, the lock pin 374 is inserted into the lock port 21 under the elastic force of the spring 373 to lock the brake disc assembly 2. The spring 373 can protect the lock core 37 to prevent the driving force of the sector gear 35 from being too large and deforming the lock pin 374.

[0033] Furthermore, as Figure 2 shown, a Hall element 5 is fixedly arranged inside the lock core assembly 3, and a plurality of evenly distributed magnets 22 are fixedly installed on the outside of the brake disc assembly 2. The magnets 22 correspond to the Hall element 5. When a locking signal is received from the waterproof wire 4, first, the rotation speed of the wheel is determined by the magnets 22 and the Hall element 5. If it is higher than the safe speed, the locking action is not performed. If it is lower than the safe speed, the locking action is executed, and a locking success signal is fed back, thus greatly improving the safety of the brake lock.

[0034] Still further, as Figure 5 shown, the motor 32 is fixedly installed on the motor gland 38. The gear set 34 includes a first gear 341 and a second gear 342. The first gear 341 meshes with the worm 33, one side of the second gear 342 meshes with the first gear 341, and the other side of the second gear 342 meshes with the sector gear 35. Both the first gear 341 and the second gear 342 are rotatably arranged on the motor gland 38 through shaft rods. The motor gland 38 can fix the motor 32, the first gear 341, the second gear 342, and the sector gear 35, making the rotation of the gear set 34 and the sector gear 35 more stable, thereby improving the locking effect of the brake lock. The motor 32 drives the first gear 341 to rotate through the worm 33, the first gear 341 drives the second gear 342 to rotate, and the second gear 342 drives the sector gear 35 to rotate. The multi-stage transmission can adjust the driving force of the sector gear 35;

[0035] At the same time, as Figure 2 shown, a circuit board 39 is fixedly installed on the upper side of the motor base 31, and a lock core base 310 is fixedly installed on the upper sides of the motor base 31 and the circuit board 39. The lock core assembly 3 is fixedly installed inside the housing assembly 1 through the lock core base 310. A plurality of evenly distributed blind rivets 6 are fixedly installed on the lock core base 310. The blind rivets 6 penetrate through the lock core assembly 3 and the housing assembly 1 and extend to the other side of the housing assembly 1; the circuit board 39 is electrically connected to the waterproof wire 4 through a wire for facilitating the control of the motor 32. The blind rivets 6 facilitate the installation of the lock core assembly 3 and the housing assembly into a whole, facilitating the installation of the brake lock.

[0036] In addition, as Figure 2 andFigure 3 As shown, a sealing ring 7 is fixedly arranged on the waterproof wire 4. The sealing ring 7 is fixedly arranged outside the motor base 31. The sealing ring 7 can prevent dust and water from entering the motor base 31, and can prevent the motor 32 from being short-circuited and burned out.

[0037] As Figures 1 - 6 shown, the principle of the brake lock core driving mechanism provided in this embodiment is as follows:

[0038] After the waterproof wire 4 receives the signal of locking the lock, it first determines the wheel speed through the magnet 22 and the Hall element 5. If the speed is higher than the safe speed, the locking action is not performed. If the speed is lower than the safe speed, the locking action is executed to start the motor 32. The motor 32 drives the first gear 341 to rotate through the worm 33. The first gear 341 drives the second gear 342 to rotate. The second gear 342 drives the sector gear 35 to rotate. The sector gear 35 is used to drive the swing arm 36 to swing. Then, the swing of the swing arm 36 drives the lock core 37 to slide. The lock pin 374 first abuts against the outside of the brake disc assembly 2. When the lock port 21 on the brake disc assembly 2 rotates to the position of the lock pin 374, the lock pin 374 is inserted into the lock port 21 under the elastic force of the spring 373 to lock the brake disc assembly 2.

[0039] As used in the specification and claims, certain terms are used to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. The specification and claims do not use the difference in name as a way to distinguish components, but use the difference in function of components as the criterion for distinction. As mentioned throughout the specification and claims, "comprising" is an open-ended term, so it should be interpreted as "including but not limited to". "Substantially" means within an acceptable error range. Those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0040] It should be noted that the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a commodity or system including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent in such a commodity or system. Without further limitation, the element defined by the statement "including one..." does not exclude the existence of another identical element in the commodity or system including the element.

[0041] The above description shows and describes several preferred embodiments of the present utility model. However, as previously mentioned, it should be understood that the present utility model is not limited to the forms disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the above teachings or the techniques or knowledge in related fields. Any alterations and changes made by those skilled in the art without departing from the spirit and scope of the present utility model shall fall within the protection scope of the appended claims of the present utility model.

Claims

1. A driving mechanism for a brake lock cylinder, comprising a housing assembly (1) and a brake disc assembly (2) fixedly installed inside the housing assembly (1), characterized in that, Inside the housing assembly (1), a lock core assembly (3) is fixedly arranged. The lock core assembly (3) is arranged on one side of the brake disc assembly (2). Inside the lock core assembly (3), a waterproof wire (4) is fixedly installed, and the waterproof wire (4) extends to the outside of the housing assembly (1). The lock core assembly (3) includes a motor base (31) and a motor (32) fixedly installed inside the motor base (31). The output end of the motor (32) is fixedly connected to a worm (33). A gear set (34) is meshed and connected to one side of the worm (33). A sector gear (35) is meshed and connected to one end of the gear set (34). A rocker arm (36) is fixedly connected to the end of the sector gear (35) away from the gear set (34). A lock core (37) is rotatably connected to the end of the rocker arm (36) away from the sector gear (35), and the lock core (37) corresponds to the brake disc assembly (2). A motor gland (38) is fixedly arranged on the upper side of the lock core assembly (3). The gear set (34) is rotatably arranged on the motor gland (38). A chute (381) is formed on the motor gland (38). A slider (351) is fixedly arranged on the side of the sector gear (35) corresponding to the motor gland (38), and the slider (351) is slidably arranged inside the chute (381).

2. The drive mechanism of the brake lock cylinder according to claim 1, characterized in that: A number of uniformly distributed lock openings (21) are formed on the brake disc assembly (2). The lock core (37) includes a mounting shell (371) and a U-shaped connecting groove (372) fixedly installed on the mounting shell (371). The lock core (37) is rotatably connected to the rocker arm (36) through the U-shaped connecting groove (372).

3. The drive mechanism of the brake lock cylinder according to claim 2, characterized in that: A spring (373) is slidably arranged inside the mounting shell (371). One end of the spring (373) is fixedly connected to a lock pin (374). The lock pin (374) extends to the outside of the mounting shell (371), and the end of the lock pin (374) away from the mounting shell (371) corresponds to the lock opening (21).

4. A brake lock cylinder drive mechanism according to claim 1, characterized in that: A Hall element (5) is fixedly arranged inside the lock core assembly (3). A number of uniformly distributed magnets (22) are fixedly installed on the outside of the brake disc assembly (2), and the magnets (22) correspond to the Hall element (5).

5. A brake lock cylinder drive mechanism according to claim 1, characterized in that: The motor (32) is fixedly installed on the motor gland (38). The gear set (34) includes a first gear (341) and a second gear (342). The first gear (341) is meshed with the worm (33). The second gear (342) is meshed with the first gear (341) on one side, and the second gear (342) is meshed with the sector gear (35) on the other side. The first gear (341), the second gear (342), and the sector gear (35) are all rotatably arranged on the motor gland (38) through a shaft rod.

6. The drive mechanism of the brake lock cylinder according to claim 1, characterized in that: A circuit board (39) is fixedly installed on the upper side of the motor base (31), and a lock core base (310) is fixedly installed on the upper sides of the motor base (31) and the circuit board (39). The lock core assembly (3) is fixedly installed inside the housing assembly (1) through the lock core base (310).

7. The driving mechanism of the brake lock cylinder according to claim 6, wherein: A number of evenly distributed blind rivets (6) are fixedly installed on the lock core base (310). The blind rivets (6) penetrate through the lock core assembly (3) and the housing assembly (1) and extend to the other side of the housing assembly (1).

8. A driving mechanism for a brake lock cylinder according to claim 1, characterized in that: A sealing ring (7) is fixedly arranged on the waterproof wire (4), and the sealing ring (7) is fixedly arranged on the outer side of the motor base (31).