Residual sludge prevention rubber conveying belt

By integrating electric telescopic rods, electric push rods, rotary shafts, cleaning brush drums and other components on the rubber conveyor belt, combined with water pipes and high-pressure nozzles, the problem of sludge adhesion is solved, and the cleaning effect and service life of the conveyor belt is improved.

CN223086939UActive Publication Date: 2025-07-11HEBEI FENGTAI RUBBER MASCH BELT CO LTD
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Patent Information

Application Number
CN202422043401.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-07-11
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

When existing rubber conveyor belts transmit wet and viscous materials, the sludge is prone to adhere, increasing operating resistance and shortening service life.

Method used

A rubber conveyor belt that is designed to prevent residual sludge is used, using electric telescopic rods, electric push rods, rotary shafts, cleaning brush drums, limit rings and stepper motors in conjunction with water pipes, water pumps, high-pressure nozzles and hoses to achieve cleaning of the surface of the rubber belt.

Benefits of technology

Effectively remove viscous substances and sludge, and improve transportation efficiency and service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of conveying belts, and discloses a residual sludge prevention rubber conveying belt which comprises a base, an equipment groove is formed in the top end of the base, a plurality of roller shafts are rotationally connected to one side of the equipment groove, a plurality of rollers are fixedly arranged on the outer sides of the roller shafts in a sleeved mode, and rubber belts are arranged on the outer sides of the rollers in a sleeved mode. A first shielding block and a second shielding block are movably connected to the two sides of the top end of the base correspondingly, and shielding devices are movably connected to the top ends of the first shielding block and the second shielding block. According to the device, an electric telescopic rod, an electric push rod, a rotating shaft, a cleaning brush cylinder, a limiting ring and a stepping motor are matched for use, the surface of a rubber belt can be conveniently cleaned, and through combined use of a water pipe, a water pump, a high-pressure spray head and a hose, the surface of the rubber belt can be flushed; and viscous substances or sludge attached to the rubber belt can be cleaned more conveniently through cooperation with the cleaning brush cylinder, the conveying efficiency of the conveying belt is greatly improved, and the service life of the conveying belt is greatly prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of conveyor belts, and more specifically, particularly relates to a rubber conveyor belt for preventing residual sludge. Background Technique

[0002] Rubber conveyor belts are required to have high wear resistance, fatigue resistance, good aging resistance, relatively high tensile strength, elasticity and toughness, and are mainly used for the conveying of solid materials in various mines, metallurgy, steel, coal, hydropower, building materials, chemical industry, food and other enterprises.

[0003] For current rubber conveyor belts, when transporting materials in industries involving wet and viscous materials such as mining, sewage treatment, and building materials, due to the high humidity and viscosity of the transported materials, viscous substances or sludge are easily attached to the surface of the conveyor belt. The attachment of sludge to the conveyor belt will increase the weight and friction of the belt body, resulting in an increase in the running resistance of the conveyor belt, affecting production efficiency. At the same time, the particulate matter in the sludge will cause wear to the surface of the conveyor belt, shortening the service life of the conveyor belt.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a rubber conveyor belt for preventing residual sludge is provided, in order to achieve a more practical and valuable purpose. Content of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides a rubber conveyor belt for preventing residual sludge, which is achieved by the following specific technical means:

[0006] A rubber conveyor belt for preventing residual sludge includes a base. An equipment groove is opened at the top end of the base. A plurality of roller shafts are rotatably connected to one side of the equipment groove. A plurality of rollers are fixedly sleeved on the outer sides of the plurality of roller shafts. A rubber belt is sleeved on the outer sides of the plurality of rollers. A first shielding block and a second shielding block are respectively movably connected to both sides of the top end of the base. A shielding device is movably connected to the top ends of the first shielding block and the second shielding block. A cleaning groove is opened at the bottom end of the base where the equipment groove is located. The cleaning groove is communicated with the equipment groove. A pair of electric telescopic rods are fixedly connected to one side of the top end of the cleaning groove. A limiting ring is fixedly connected to the top ends of the pair of electric telescopic rods. A rotating shaft is rotatably connected between the limiting rings. A cleaning brush barrel is sleeved on the outer side of the rotating shaft. A water pipe is also connected to one side of the cleaning groove. A plurality of high-pressure nozzles are arranged on the side of the water pipe facing the rubber belt. An equipment box is arranged on the outer side of the base at a position corresponding to the water pipe.

[0007] Further, supporting foot cups are arranged at the bottom end of the base.

[0008] Furthermore, the shielding device includes a mudguard belt, a fixing strip and a plurality of fixing screws, the top of the fixing strip is provided with a plurality of mounting grooves, the tops of the first shielding block and the second shielding block are provided with a plurality of fixing grooves corresponding to the positions of the plurality of mounting grooves, the mudguard belt is fixedly connected to the bottom end of the fixing strip, and the bottom end of the mudguard belt is located in the gap between the rubber belt and the equipment groove, and the plurality of fixing screws are connected to the plurality of fixing grooves through the plurality of mounting grooves.

[0009] Furthermore, a filter is provided at the bottom end of the base, and a controller is provided on one side of the first shielding block.

[0010] Furthermore, an electric push rod is fixedly connected to a position corresponding to one of the pair of electric telescopic rods on one side of the top of the cleaning tank, and a connecting ring is fixedly connected to the top of the electric push rod. The connecting ring is rotatably connected to one end of the rotating shaft, and a stepper motor is fixedly connected to the side of the connecting ring away from the rotating shaft. The stepper motor is transmission-connected to one end of the connecting ring connected to the rotating shaft via a coupling.

[0011] Furthermore, one end of the cleaning tank is connected to a scraper plate via a screw, and the top end of the scraper plate is in contact with the rubber belt.

[0012] Furthermore, a water pump is provided in the equipment box, one end of the water pipe passes through the cleaning tank and extends into the equipment box to be connected to the water pump, and the water pump is also connected to a hose, which extends to the outside of the equipment box and is connected to an external water source.

[0013] Furthermore, a pair of motors are arranged inside the second shielding block, and the output ends of the pair of motors are transmission-connected to one pair of the plurality of roller shafts through a coupling.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] In the utility model, the surface of the rubber belt can be conveniently cleaned through the coordinated use of the electric telescopic rod, the electric push rod, the rotating shaft, the cleaning brush cylinder, the limit ring and the stepping motor. The surface of the rubber belt can be washed through the combined use of the water pipe, the water pump, the high-pressure nozzle and the hose. The cleaning brush cylinder can more conveniently clean the sticky substances or sludge attached to the rubber belt, thereby greatly improving the conveying efficiency and service life of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is a side sectional schematic diagram of the utility model.

[0018] Figure 3It is a front sectional view schematic diagram of the present utility model.

[0019] Figure 4 It is a side view schematic diagram of the cleaning device of the present utility model.

[0020] In the figure, the corresponding relationship between the component names and the drawing reference numbers is as follows:

[0021] 1. Base; 2. Equipment slot; 3. Roller shaft; 4. Roller; 5. Rubber belt; 6. First shielding block; 7. Second shielding block; 8. Cleaning tank; 9. Electric telescopic rod; 10. Limit ring; 11. Rotating shaft; 12. Cleaning brush barrel; 13. Water pipe; 14. High-pressure nozzle; 15. Equipment box; 16. Support foot cup; 17. Mudguard belt; 18. Fixed strip; 19. Fixed screw; 20. Installation slot; 21. Fixed slot; 22. Filter screen; 23. Controller; 24. Electric push rod; 25. Connecting ring; 26. Stepper motor; 27. Scraper; 28. Water pump; 29. Hose; 30. Motor. Detailed implementation manners

[0022] The following further describes the implementation manners of the present utility model in detail in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0023] In the description of the present utility model, unless otherwise specified, "a plurality of" means two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0024] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0025] Embodiment:

[0026] As shown in Figure 1 to Figure 4 shown:

[0027] The utility model provides an anti-residual sludge rubber conveyor belt, comprising a base 1, an equipment groove 2 is provided at the top of the base 1, a plurality of roller shafts 3 are rotatably connected to one side of the equipment groove 2, a plurality of roller shafts 3 are fixedly sleeved on the outer sides of the plurality of roller shafts 3, a plurality of rollers 4 are sleeved on the outer sides of the plurality of rollers 4, a first blocking block 6 and a second blocking block 7 are movably connected to the two sides of the top of the base 1 respectively, a blocking device is movably connected to the top of the first blocking block 6 and the second blocking block 7, a cleaning groove 8 is provided at the bottom of the base 1 located at the equipment groove 2, the cleaning groove 8 is communicated with the equipment groove 2, a pair of electric telescopic rods 9 are fixedly connected to one side of the top of the cleaning groove 8, a limiting ring 10 is fixedly connected to the top of the pair of electric telescopic rods 9, a rotating shaft 11 is rotatably connected between the limiting rings 10, a cleaning brush cylinder 12 is sleeved on the outer side of the rotating shaft 11, a water pipe 13 is also connected to one side of the cleaning groove 8, a plurality of high-pressure nozzles 14 are arranged on the water pipe 13 toward one side of the rubber belt 5, and an equipment box 15 is arranged on the outer side of the base 1 at a position corresponding to the water pipe 13.

[0028] Among them, a supporting foot cup 16 is arranged at the bottom end of the base 1, which can better provide stability for the entire device.

[0029] Among them, the shielding device includes a mudguard belt 17, a fixing strip 18 and a plurality of fixing screws 19. A plurality of mounting grooves 20 are arranged at the top of the fixing strip 18. A plurality of fixing grooves 21 are opened at the tops of the first shielding block 6 and the second shielding block 7 corresponding to the positions of the plurality of mounting grooves 20. The mudguard belt 17 is fixedly connected to the bottom end of the fixing strip 18, and the bottom end of the mudguard belt 17 is located in the gap between the rubber belt 5 and the equipment slot 2. A plurality of fixing screws 19 are connected to the plurality of fixing grooves 21 through the plurality of mounting grooves 20.

[0030] A filter screen 22 is provided at the bottom end of the base 1, and a controller 23 is provided on one side of the first shielding block 6. The filter screen 22 is convenient for discharging cleaning water, and the controller 23 is convenient for operating the entire device.

[0031] Among them, an electric push rod 24 is fixedly connected to the position of one of the pair of electric telescopic rods 9 on the top side of the cleaning tank 8, and a connecting ring 25 is fixedly connected to the top of the electric push rod 24. The connecting ring 25 is rotatably connected to one end of the rotating shaft 11, and a stepper motor 26 is fixedly connected to the side of the connecting ring 25 away from the rotating shaft 11. The stepper motor 26 is connected to the rotating shaft 11 through a coupling and one end of the connecting ring 25 is transmission-connected.

[0032] One end of the cleaning tank 8 is connected to a scraper plate 27 via screws, and the top end of the scraper plate 27 is in contact with the rubber belt 5 , so that the scraper plate 27 is convenient for scraping away the sludge on the rubber belt 5 .

[0033] Among them, a water pump 28 is arranged in the equipment box 15, one end of the water pipe 13 passes through the cleaning tank 8 and extends into the equipment box 15 to be connected to the water pump 28, and the water pump 28 is also connected to a hose 29, which extends to the outside of the equipment box 15 and is connected to an external water source.

[0034] A pair of motors 30 are disposed inside the second shielding block 8 , and output ends of the pair of motors 30 are transmission-connected to one pair of the plurality of roller shafts 3 through a coupling.

[0035] Working principle of this embodiment: When the utility model is in use, the material is placed on the rubber belt 5, the controller 23 is operated, the whole device is started, the motor 30 drives the roller 3 to rotate, the roller 3 drives the roller 4 to rotate, the rotation of the roller 4 causes the rubber belt 5 to start moving and drives the material to move, the scraper 27 will prevent the sticky substances or mud on the material from penetrating into the joint between the rubber belt 5 and the inner wall of the equipment tank 2, when the rubber belt 5 moves to the cleaning tank 8, the scraper 27 will first remove the mud and sticky substances on the surface of the rubber belt 5 Scrape it off, and then the water pump 28 starts to operate, and transports water to the water pipe 13 through the hose 29. The high-pressure nozzle 14 then sprays water to the rubber belt 5 to clean the rubber belt 5 in the cleaning tank 8. The stepper motor 26 drives the rotating shaft 11 to rotate, and the rotation of the rotating shaft 11 drives the cleaning brush cylinder 12 to rotate. The electric telescopic rod 9 and the electric push rod 24 synchronously drive the rotating shaft 11 to rise, so that the cleaning brush cylinder 12 cleans the rubber belt 5 and removes the sludge or sticky substances on the rubber belt 5. The waste water after cleaning will be discharged out of the device through the filter screen 22.

[0036] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.

Claims

1. A rubber conveyor belt for preventing residual sludge, comprising a base (1), characterized in that: The top of the base (1) is provided with an equipment slot (2), one side of the equipment slot (2) is rotatably connected to a plurality of roller shafts (3), the outer sides of the plurality of roller shafts (3) are fixedly sleeved with a plurality of rollers (4), the outer sides of the plurality of rollers (4) are sleeved with rubber belts (5), the top sides of the base (1) are movably connected to a first blocking block (6) and a second blocking block (7), the tops of the first blocking block (6) and the second blocking block (7) are movably connected to a blocking device, the base (1) is provided with a cleaning slot (8) at the bottom of the equipment slot (2), the cleaning slot (8) and the equipment slot (2) are rotatably connected to each other. The cleaning tank (8) is connected to the preparation tank (2), a pair of electric telescopic rods (9) are fixedly connected to one side of the top of the cleaning tank (8), the top of the pair of electric telescopic rods (9) are fixedly connected to a limit ring (10), a rotating shaft (11) is rotatably connected between the limit rings (10), a cleaning brush cylinder (12) is sleeved on the outer side of the rotating shaft (11), a water pipe (13) is also connected to one side of the cleaning tank (8), a plurality of high-pressure nozzles (14) are arranged on the side of the water pipe (13) facing the rubber belt (5), and an equipment box (15) is arranged on the outer side of the base (1) at a position corresponding to the water pipe (13).

2. The anti-residual sludge rubber conveyor belt according to claim 1, wherein: A supporting foot cup (16) is provided at the bottom end of the base (1).

3. The anti-residual sludge rubber conveyor belt according to claim 1, characterized in that: The shielding device comprises a mudguard strip (17), a fixing strip (18) and a plurality of fixing screws (19); a plurality of mounting grooves (20) are arranged at the top of the fixing strip (18); a plurality of fixing grooves (21) are arranged at the tops of the first shielding block (6) and the second shielding block (7) at positions corresponding to the plurality of mounting grooves (20); the mudguard strip (17) is fixedly connected to the bottom end of the fixing strip (18); and the bottom end of the mudguard strip (17) is located at a gap between the rubber strip (5) and the equipment slot (2); and a plurality of fixing screws (19) are connected to the plurality of fixing grooves (21) via the plurality of mounting grooves (20).

4. The anti-residual sludge rubber conveyor belt according to claim 1, wherein: A filter screen (22) is provided at the bottom end of the base (1), and a controller (23) is provided on one side of the first shielding block (6).

5. The anti-residual sludge rubber conveyor belt according to claim 1, characterized in that: An electric push rod (24) is fixedly connected to a position corresponding to one of the pair of electric telescopic rods (9) on one side of the top of the cleaning tank (8); a connecting ring (25) is fixedly connected to the top of the electric push rod (24); the connecting ring (25) is rotatably connected to one end of the rotating shaft (11); and a stepping motor (26) is fixedly connected to the side of the connecting ring (25) away from the rotating shaft (11); the stepping motor (26) is transmission-connected to one end of the connecting ring (25) connected to the rotating shaft (11) via a coupling.

6. The anti-residual sludge rubber conveyor belt according to claim 1, wherein: One end of the cleaning tank (8) is connected to a scraper plate (27) via a screw, and the top end of the scraper plate (27) is in contact with the rubber belt (5).

7. The anti-residual sludge rubber conveyor belt according to claim 1, wherein: A water pump (28) is arranged inside the equipment box (15). One end of the water pipe (13) penetrates through the cleaning tank (8) and extends into the equipment box (15) to be connected with the water pump (28). The water pump (28) is also connected with a hose (29), and the hose (29) extends to the outside of the equipment box (15) and is connected with an external water source.

8. The anti-residual sludge rubber conveyor belt according to claim 1, characterized in that: A pair of electric motors (30) are arranged inside the second shielding block (7). Output ends of the pair of electric motors (30) are in transmission connection with one pair of a plurality of roller shafts (3) through couplings.