Multifunctional rosemary essential oil processing device
Through the combination of electric heating pipe and negative pressure pumping combined with multi-stage filtration, the problems of slow evaporation speed and poor filtration effect in the rosemary essential oil distillation device are solved, and a more efficient production process and convenient operation process are achieved.
Patent Information
- Application Number
- CN202421902405.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing rosemary essential oil distillation device has problems such as slow evaporation speed, poor filtration effect and low working efficiency, which leads to frequent cleaning of staff and affecting production efficiency.
The solvent evaporation is accelerated by electric heating pipes and negative pressure pumping method, and filtered through a multi-stage filter. Combined with temperature control switches, pressure sensors and prompt circuits, rapid evaporation and timely alarms are achieved to prevent filter blockage.
It improves the evaporation speed and filtration efficiency of rosemary essential oil, reduces raw material residue, improves production efficiency and facilitates staff operation.
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Figure CN223087793U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil extraction auxiliary equipment, in particular to a multifunctional rosemary essential oil processing device. Background Technique
[0002] Rosemary essential oil is a colorless to light yellow liquid and is a spice with a long history, widely used in fields such as perfumes, cosmetics, medicine, soaps, and air fresheners. Rosemary essential oil has the effects of conditioning greasy and unclean skin, promoting blood circulation, and stimulating hair growth; it has the effects of reducing skin congestion, swelling, and edema, and can astringe the skin and improve dandruff; it has the effects of relieving menstrual pain, diuresis, weight loss, and has a health care effect on the stomach, intestines, heart, lungs, liver, and gallbladder; it also has the effects of lowering blood pressure, conditioning anemia, refreshing the mind, and restoring the vitality of the central nervous system. The extraction methods of rosemary essential oil mainly include the following, such as steam distillation method, solvent rectification method, ultrasonic extraction method, supercritical carbon dioxide extraction method, microwave extraction method, enzymatic hydrolysis method, microcapsule aqueous two-phase extraction method, etc., which are too numerous to mention. Among them, the solvent rectification method has the advantages of high extraction rate (the extraction rate is 92.38%), good stability, high purity of the extract, relatively convenient operation, and relatively low cost. Therefore, this method is widely used in actual production. Specifically, one or more organic solvents such as petroleum ether, n-hexane, ethyl acetate, acetone, and ethanol are used as extraction solvents to dissolve the active substances in the dried and crushed raw materials for rosemary essential oil extraction (olea europaea) (extraction process), and then the rectification solvent is evaporated by evaporation and condensed by a condenser through filtration, and then the finished product of rosemary essential oil is obtained.
[0003] Although the existing solvent extraction equipment meets the production needs to a certain extent, due to structural limitations, there are still some technical drawbacks as follows. First: The solvent is evaporated by heating in a static state. In this way, the evaporation state is relatively single and the evaporation speed is relatively slow, resulting in relatively low work efficiency. Second: Before the rectification solvent and essential oil mixture enter the rectification tank, it is generally only filtered through a single-stage filtration device. In this way, the filtration effect is relatively poor. Further, relatively more raw material residues precipitate at the bottom of the rectification tank, and the staff needs to open the rectification tank for cleaning at relatively short time intervals, which brings inconvenience to the staff and correspondingly reduces the work efficiency. In summary, it is very necessary to provide a rosemary essential oil rectification device that can improve work efficiency and product quality. Content of the Utility Model
[0004] In order to overcome the drawbacks described in the background due to structural limitations of existing rosemary oil rectification processing equipment, the present utility model provides a multifunctional rosemary essential oil processing device which, under the combined action of relevant mechanisms, enables the solvent components in the mixed liquid in the rectification tank body to evaporate relatively faster into the condenser to be cooled into a liquid through heating and negative pressure air extraction methods, and the mixed liquid before entering the rectification tank body can be filtered through multiple-stage filters, reducing the amount of raw material residues entering the rectification tank body, improving work efficiency and correspondingly bringing convenience to the staff.
[0005] The technical solution adopted by the present utility model to solve its technical problems is as follows:
[0006] The multifunctional rosemary essential oil processing device includes a rectification tank body, an electric heating tube, a temperature control switch, a filtering mechanism, a condensation mechanism, an electric air extractor, and a pressure switch; it is characterized in that it further has a prompt circuit. There are multiple sets of the filtering mechanism, and each set of the filtering mechanism includes a housing, a filter screen, and a sealing cover. The filter screen is installed inside the housing, and a liquid inlet pipe and a liquid discharge pipe are respectively installed at the upper and lower ends of the housing, and a sealing cover is installed at the front of the housing; between the multiple sets of the filtering mechanism, the liquid discharge pipe of the upper set of the filtering mechanism and the liquid inlet pipe of the lower set of the filtering mechanism are installed together, and the multiple sets of the filtering mechanism are installed inside the outer shell. An inlet pipe is installed on one side of the upper end of the rectification tank body, the outer shell is installed on one side of the upper end of the rectification tank body, and the upper end of the inlet pipe is installed together with the liquid discharge pipe of the lower set of the filtering mechanism; an air outlet pipe is installed on the other side of the upper end of the rectification tank body, the upper end of the air outlet pipe is connected to the air inlet pipe of the electric air extractor, and the exhaust pipe of the electric air extractor is connected to the liquid inlet pipe of the condensation mechanism; a heating chamber is installed at the lower end of the rectification tank body, and the electric heating tube is installed inside the heating chamber; the temperature control switch is installed at the outer end of the rectification tank body; the prompt circuit is installed inside the component box; the signal output end of the pressure switch is electrically connected to the signal input end of the prompt circuit; the power input end of the electric heating tube is connected in series with the AC power supply through the temperature switch.
[0007] Further, a movable plate is installed at the lower front outer side of the rectification tank body, and a liquid discharge valve is installed at the outer lower side of the rectification tank body.
[0008] Further, the prompt circuit includes an operational amplifier, resistors, a triode, and a buzzer that are electrically connected. One end of the first resistor, one end of the second resistor, and the non-inverting input terminal of the operational amplifier are connected. One end of the third resistor, one end of the fourth resistor, and the inverting input terminal of the operational amplifier are connected. The output terminal of the operational amplifier is connected to one end of the fifth resistor. The positive power input terminal of the operational amplifier and the positive power input terminal of the buzzer are connected. The other end of the fifth resistor is connected to the base of the triode. The collector of the triode and the negative power input terminal of the buzzer are connected. The other ends of the first resistor and the second resistor are connected to the negative power input terminal of the operational amplifier and the emitter of the triode.
[0009] Further, the liquid inlet pipes of the two pressure switches are respectively connected to the liquid inlet pipe of a set of upper filtering mechanisms and the side end of the liquid discharge pipe of a set of lower filtering mechanisms.
[0010] Further, the condensation mechanism includes an outer housing, a condensation pipe, and a semiconductor refrigeration mechanism. Multiple sets of semiconductor refrigeration mechanisms are respectively installed outside the side end of the outer housing, and the condensation pipe is installed inside the outer housing.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: (1) Through the coordinated control of the electric heating tube and the temperature switch, the solvent component in the mixed liquid in the rectification tank body can enter the condenser relatively faster through heating and negative pressure air extraction and be cooled into a liquid (negative pressure can improve the evaporation speed of the liquid); (2) Since the mixed liquid before entering the rectification tank body can be filtered by multiple-stage filters, the amount of raw material residues entering the rectification tank body is reduced, and an alarm can be given in a timely manner when the filtering mechanism is blocked, improving the work efficiency and bringing convenience to the staff accordingly. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present utility model will be further described below with reference to the drawings and embodiments.
[0013] Figure 1 is a schematic diagram of the overall structure of the present utility model.
[0014] Figure 2 is the circuit diagram of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0015] Figure 1 、 2As shown in the figure, the multifunctional essential oil processing device includes a rectification tank body 1, a power supply module W1, an electric heating tube RT, a temperature control switch D1, a filtering mechanism 2, a condensation mechanism, an electric air pump M2, pressure switches W2 and W3; it also has a prompting circuit 3. There are multiple sets of the filtering mechanism 2. Each set of the filtering mechanism includes a housing 21, a filter screen 22, and a sealing cover 23. The filter screen 22 is tightly sleeved in the housing 21 in a sealed manner. An inlet pipe 24 and a drain pipe 25 that communicate with the inside of the housing are respectively welded to the middle parts of the upper and lower ends of the housing 21. The front part of the housing 21 is an open structure, and there are threaded holes at the front parts of the left and right side ends respectively. Two bolts are respectively screwed into the threaded holes at the front end of the housing 21 through the holes at the left and right side ends of the sealing cover 23. Between the multiple sets of the filtering mechanism 2, the drain pipe 25 of the upper set of the filtering mechanism is welded to the upper end of the inlet pipe 24 of the lower set of the filtering mechanism. The multiple sets of the filtering mechanism 2 are vertically installed up and down in a rectangular housing 26. An inlet pipe 101 is welded to the upper left side of the rectification tank body 1. The housing 26 is vertically welded to the upper left side of the rectification tank body 1. The upper end of the inlet pipe 101 is welded to the drain pipe 25 of the lower set of the filtering mechanism. An outlet pipe 102 that communicates with the inside thereof is welded to the upper right side of the rectification tank body. The upper end of the outlet pipe 102 is connected to the inlet pipe of the electric air pump M2 through a pipeline. The exhaust pipe of the electric air pump M2 is connected to the inlet pipe A41 of the condensation mechanism through a pipeline. The outlet pipe A42 of the condensation mechanism is located at the upper end of a finished solvent tank (not shown in the figure). A hollow heating chamber 103 is welded to the lower end of the rectification tank body. Two electric heating tubes RT are installed in the heating chamber 103 and the heating surfaces are closely attached to the outer side of the lower end of the rectification tank body. The temperature control switch D1 is installed in the middle of the outer lower side end of the rectification tank body and the temperature sensing surface is closely attached to the outer side of the rectification tank body. The power supply module W1 and the prompting circuit 3 are installed on the circuit board in the component box 4. The component box 4 is installed outside the front end of the rectification tank body.
[0016] Figure 1 、 2As shown in the figure, there is a rectangular opening at the lower front outer side of the rectifying tank body 1. The opening is equipped with a movable plate 5. The side end of the opening has multiple threaded holes. Multiple bolts are respectively screwed into the multiple threaded holes through the multiple openings of the movable plate to seal and install the movable plate 5 at the front side end of the opening (the movable plate can be opened as needed to remove the impurities precipitated at the bottom inside the rectifying tank body 1, etc.); a liquid discharge manual valve 6 is installed at the lower left outer side of the rectifying tank body. The prompting circuit includes an operational amplifier W4, resistors R1, R2, R3, R4, R5, a triode Q1, and a buzzer B1, which are connected through circuit board wiring; one end of the first resistor R1, one end of the second resistor R2, and the non-inverting input terminal 3 of the operational amplifier W4 are connected; one end of the third resistor R3, one end of the fourth resistor R4, and the inverting input terminal 2 of the operational amplifier W4 are connected; the output terminal 6 of the operational amplifier W4 and one end of the fifth resistor R5 are connected; the positive power input terminal 7 of the operational amplifier W4 and the positive power input terminal of the buzzer B are connected; the other end of the fifth resistor R5 and the base of the triode Q1 are connected; the collector of the triode Q1 and the negative power input terminal of the buzzer B are connected; the other ends of the second resistor R2 and the fourth resistor R4 and the negative power input terminal 4 of the operational amplifier W4 and the emitter of the triode Q1 are connected. One side end of the liquid inlet pipe 24 of the upper set of filtering mechanisms and one side end of the liquid discharge pipe 25 of the lower set of filtering mechanisms respectively have a threaded hole. The liquid inlet pipes of two pressure switches W2 and W3 are respectively screwed into the two threaded holes through threads and installed at the side ends of the liquid inlet pipe 24 and the liquid discharge pipe 25. The condensing mechanism includes a metal housing 43, a serpentine condensing pipe 44, and a semiconductor refrigeration mechanism M1. The serpentine condensing pipe 44 is hermetically installed inside the housing 43, and its upper liquid inlet pipe A41 and lower liquid discharge pipe A42 are respectively located outside the upper and lower ends of the housing 43. Multiple sets of semiconductor refrigeration mechanisms M2 are respectively installed outside the front side end of the housing 43 from top to bottom.
[0017] Figure 1 , 2 As shown in the figure, the power input terminals 1 and 2 of the power supply module W1 and the two poles of the AC 220V power supply are respectively connected through wires. The power output terminals 3 and 4 of the power supply module W1 and the power input terminals 1 and 2 of the pressure switches W2 and W3, the power input terminals 7 and 4 of the operational amplifier W4 of the prompting circuit, and the power input two ends of multiple sets of semiconductor refrigeration mechanisms M1 of the condensing mechanism are respectively connected through wires. The signal output terminals 3 of the pressure switches W2 and W3 and the signal input terminals 3 and 2 of the operational amplifier W4 of the prompting circuit are respectively connected through wires. The power input terminal of the electric air pump M2 is connected in series through a power switch S1, and the power input terminals of two electric heating tubes RT are connected in series through a temperature switch D1 and the two poles of the AC 220V power supply are respectively connected through wires.
[0018] Figure 1 , 2As shown, when the main power switch is turned on and the power module W1 is powered on, the stable DC 12V power supply output from pins 3 and 4 of the power module W1 enters the power input terminals of the two pressure sensors W2, W3 and the prompting circuit, and the above-mentioned mechanisms are powered on to work. During the production of this application, after the active substances in the raw materials for rosemary essential oil extraction (herba pectinatulae) are dissolved (extraction process) after drying and pulverization in the previous process, they enter the filter screen 22 of the upper set of filtering mechanisms through the liquid inlet pipe 24 (the liquid outlet pipe of the extraction equipment and the upper end of the liquid inlet pipe 24 are connected by a pipeline). After the mixed liquid is filtered by multiple sets of filtering mechanisms, it enters the rectifying tank body 1 through the liquid discharge pipe 25 of the lower set of filtering mechanisms. After the electric heating tube RT is powered on, it generates heat and heats the mixed liquid in the rectifying tank body 1 (the evaporation temperature of rosemary essential oil is about 190°C). When the temperature in the rectifying tank body 1 is lower than a certain value (for example, when ethanol is used as the solvent and the temperature is lower than 100°C), the internal contacts of the temperature switch D1 are closed. In this way, the electric heating tube RT is powered on to generate heat and heat the mixed liquid in the rectifying tank body 1; when the temperature in the rectifying tank body 1 is higher than a certain value (for example, the temperature is higher than 100°C), the internal contacts of the temperature switch D1 are open. In this way, the electric heating tube RT is no longer powered on to generate heat to heat the mixed liquid in the rectifying tank body 1. Through the above, this new type can evaporate the solvent under a constant temperature state. After the power switch S1 is turned on, the electric air pump M2 is powered on to work and generates a negative pressure to extract the gas during evaporation. Due to the effect of the negative pressure, the solvent components in the mixed liquid in the rectifying tank body 1 can evaporate relatively faster into the condenser and be cooled into a liquid. After the condenser mechanism works, several sets of semiconductor refrigeration mechanisms M1 are powered on to work and cool the outer shell 43. The temperature inside the outer shell is below 20°C. Since the temperature of the solvent (such as ethanol, whose condensation temperature is 78.5°C) is lower than the temperature of the solvent, the solvent entering the serpentine condenser tube 44 is cooled into a liquid and enters the recovered solvent tank. After the subsequent solvent has completely volatilized, the staff places the finished essential oil tank under the valve 6, opens the valve 6, and the essential oil will automatically flow into the essential oil tank. After the outflow is complete, the valve 6 is closed.
[0019] Figure 2As shown in the figure, after the two pressure sensors W2 and W3 are powered on and working, their signal output terminals will output a voltage signal that changes dynamically with the intake pipe pressure to pins 3 and 4 of the operational amplifier W2. When the filter is not blocked (the liquid flows smoothly, and the pressure in the liquid inlet pipe 24 of the upper set of filtering mechanisms is relatively low), the voltage signal output from pin 3 of the pressure sensor W2 is relatively low. This voltage signal is divided by resistors R1 and R2 and enters pin 3 of the operational amplifier W4 (such as 3V), which is lower than the voltage signal output from pin 3 of the pressure sensor W3 and divided by resistors R3 and R4 and enters pin 3 of the operational amplifier W4 (such as 3.1V). The output of pin 6 of the operational amplifier W4 is a low level. Then, the buzzer B will not be powered on and sound, indicating that the filter is not blocked. When one or more sets of filters are blocked (the liquid flow is no longer smooth, and the pressure in the liquid inlet pipe 24 of the upper set of filtering mechanisms is relatively high), the voltage signal output from pin 3 of the pressure sensor W2 is relatively high. This voltage signal is divided by resistors R1 and R2 and enters pin 3 of the operational amplifier W4 (such as higher than 3.2V), which is higher than the voltage signal output from pin 3 of the pressure sensor W3 and divided by resistors R3 and R4 and enters pin 2 of the operational amplifier W4. The output of pin 6 of the operational amplifier W4 is a high level. The high level is limited in current and stepped down by resistor R5 and enters the base of the triode Q1. The triode Q1 conducts, and the collector outputs a low level and enters the negative power input terminal of the buzzer B. The buzzer B is powered on and sounds, indicating that a filtering mechanism is blocked. Subsequently, the operator can open the sealing plate at the front end of the outer shell 26 to clean or replace the corresponding filtering mechanism, etc. Figure 2 As shown in the figure, the electric heating tube RT is a finished product of a dry-burning type electric heating tube with a power of 1500W and a brand of COOKRHOUL / Coolkao; the power supply module W1 is a finished product of an AC 220V to DC 12V switching power supply module; the temperature switch D1 is a finished product of a 100°C snap-action normally closed contact temperature switch of model KSD301; the semiconductor refrigeration mechanism M1 has a power of 120W (its cold end is closely attached to the outer box body, and the hot end is located outside); the operational amplifier W4 is of model UA741; the triode Q1 is an NPN type triode of model 9013; the buzzer B is a finished product of an active continuous sound buzzer alarm of model FM12; the resistance values of resistors R1, R2, R3, R4, and R5 are 10K, 9.8K, 10K, 10K, and 4.7K respectively; the electric air pump M has a power of 1.2KW; the pressure sensors W3 and W2 are pressure transmitters of model PCM300, which have two power input terminals and one signal output terminal.
[0020] The basic principles, main features and advantages of the present utility model have been shown and described above. For those skilled in the art, it is obvious that the present utility model is limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or basic features of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model.
[0021] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in the embodiments can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A multi-functional essential oil processing device, comprising a rectification tank body, an electric heating tube, a temperature control switch, a filtering mechanism, a condensation mechanism, an electric air pump, and a pressure switch; characterized in that, It also has a prompting circuit. There are multiple sets of filtering mechanisms. Each set of filtering mechanisms includes a housing, a filter screen, and a sealing cover. The filter screen is installed inside the housing. Liquid inlet pipes and liquid discharge pipes are respectively installed at the upper and lower ends of the housing, and a sealing cover is installed at the front of the housing. Between the multiple sets of filtering mechanisms, the liquid discharge pipe of the upper set of filtering mechanisms and the liquid inlet pipe of the lower set of filtering mechanisms are installed together. The multiple sets of filtering mechanisms are installed inside the outer shell. An inlet pipe is installed on one side of the upper end of the rectifying tank body. The outer shell is installed on one side of the upper end of the rectifying tank body. The upper end of the inlet pipe is installed together with the liquid discharge pipe of the lower set of filtering mechanisms. An air outlet pipe is installed on the other side of the upper end of the rectifying tank body. The upper end of the air outlet pipe is connected to the air inlet pipe of the electric air pump. The exhaust pipe of the electric air pump is connected to the liquid inlet pipe of the condensation mechanism. A heating chamber is installed at the lower end of the rectifying tank body. Electric heating tubes are installed inside the heating chamber. The temperature control switch is installed on the outer side end of the rectifying tank body. The prompting circuit is installed inside the component box. The signal output end of the pressure switch is electrically connected to the signal input end of the prompting circuit. The power input end of the electric heating tube is connected in series with the AC power supply through the temperature switch.
2. The multifunctional aroma diffusing essential oil treatment device according to claim 1, wherein A movable plate is installed at the lower front outer side of the rectifying tank body, and a liquid discharge valve is installed at the outer lower end of the rectifying tank body.
3. The multifunctional aromatherapy essential oil processing device according to claim 1, characterized in that The prompting circuit includes an operational amplifier, resistors, a triode, and a buzzer that are electrically connected. One end of the first resistor, one end of the second resistor, and the non-inverting input terminal of the operational amplifier are connected. One end of the third resistor, one end of the fourth resistor, and the inverting input terminal of the operational amplifier are connected. The output terminal of the operational amplifier is connected to one end of the fifth resistor. The positive power input terminal of the operational amplifier is connected to the positive power input terminal of the buzzer. The other end of the fifth resistor is connected to the base of the triode. The collector of the triode is connected to the negative power input terminal of the buzzer. The other ends of the first resistor and the second resistor are connected to the negative power input terminal of the operational amplifier and the emitter of the triode.
4. The multifunctional diffusing essential oil processing device according to claim 1, characterized in that, The liquid inlet pipes of the two pressure switches are respectively connected to the side ends of the liquid inlet pipe of the upper set of filtering mechanisms and the liquid discharge pipe of the lower set of filtering mechanisms.
5. The multifunctional aromatherapy essential oil processing device according to claim 1, characterized in that, The condensation mechanism includes an outer housing, a condensation pipe, and a semiconductor refrigeration mechanism. Multiple sets of semiconductor refrigeration mechanisms are respectively installed outside the side ends of the outer housing, and the condensation pipe is installed inside the outer housing.