Double-layer material placing table for template machine assembly line

Abstract

The utility model discloses a double-layer material placing table for a template machine assembly line, which comprises a working table, a feeding channel is arranged in the top of the working table, two guide rails are arranged on the wall surfaces of the working table on the left side and the right side of the feeding channel, the two guide rails on the same side wall surface of the working table are distributed at the upper end and the lower end of the wall surface of the working table, and the guide rails are matched with sliding blocks. The sliding blocks at the same height in the feeding channel are connected with material placing plates through connecting plates, a driving device is arranged in the feeding channel and drives the two material placing plates to move in the front-back direction of the feeding channel in the opposite directions, a base is arranged at the rear end of the feeding channel, and a mechanical arm is arranged at the top end of the base. According to the double-layer material placing table, a template on which new cut pieces are placed can be automatically transferred to a template machine, the template on which sewing is completed can be automatically taken down from the template machine, a worker only needs to operate at the position outside the working table, and the intelligent degree is high.

Description

Technical Field

[0001] The utility model relates to the field of sewing processing equipment, in particular to a double-layer material placing table for a template machine assembly line. Background Art

[0002] A template machine is a device widely used in the assembly line production and processing of clothing. Generally, a worker is required to operate the template machine when it works. When carrying out large-scale clothing production and processing, if the number of production configuration personnel is insufficient, a situation where a single worker operates multiple template machines alone will occur. The operation difficulty and physical labor of the worker are undoubtedly huge, and the quality and processing speed of the products will be affected to a certain extent; while adopting the method of a single worker operating a single template machine for production can ensure the quality and processing speed of the products, but this will also be accompanied by an increase in production costs.

[0003] In addition, most of the existing template machines still complete the loading and unloading operations of the templates manually. Since the loading and unloading positions of most templates are at two different positions on the workbench of the template machine, workers will move during the loading and unloading operations. Therefore, this loading and unloading operation method of the template will have a certain impact on the production speed of the template machine; moreover, too many manual operations during the production process of the template machine will hinder the development of the template machine towards the direction of intelligence. Content of the Utility Model

[0004] In view of the above technical deficiencies, the utility model provides a double-layer material placing table that enables workers to automatically complete the loading and unloading operations of the template machine only by operating at a position outside the workbench.

[0005] To achieve the above object, the utility model is realized through the following technical solutions:

[0006] The utility model discloses a double-layer material placing table for a template machine assembly line, including a workbench. A feeding channel is arranged inside the top of the workbench. Two guide rails are arranged on the wall surfaces of the workbench on both the left and right sides of the feeding channel. The two guide rails on the same side wall surface of the workbench are distributed at the upper and lower ends of the workbench wall surface. The guide rails are fitted with sliders. The sliders at the same height inside the feeding channel are connected with a material placing plate through a connecting plate. A driving device is arranged inside the feeding channel. The driving device drives the two material placing plates to move in opposite directions in the front-back direction of the feeding channel. A base is arranged at the rear end of the feeding channel. A robotic arm is arranged at the top end of the base. A material taking device is connected to the output end of the robotic arm.

[0007] Furthermore, the driving device includes a cylinder, a gear, a connecting shaft and a rack. The cylinder is arranged on the surface of the middle part of the feeding channel. The output end of the cylinder is connected to the material placing plate at the lower position in the feeding channel. Connecting seats are provided on the wall surfaces on the left and right sides of the workbench. The two ends of the connecting shaft are respectively fitted into the connecting seats on the left and right sides of the workbench. A gear is fitted to the part of the connecting shaft outside the connecting seat. The rack is fixedly connected to the surface of the connecting plate on the side close to the gear and meshes with the gear.

[0008] Furthermore, the material taking device includes a mounting frame and a suction cup. The mounting frame is arranged at the output end of the robotic arm. The bottom end of the mounting frame is several connecting columns arranged in an array in the same direction. Suction cups are connected to both ends of the connecting columns in the length direction through connecting pieces.

[0009] Furthermore, a connecting groove is arranged on the surface of the connecting column along its length direction. One end of the connecting piece is provided with a connecting hole facing the connecting groove. The suction cup is detachably connected to the other end of the connecting piece.

[0010] Furthermore, at least two convex columns with central axes in the same plane are arranged on the surface of the material placing plate.

[0011] Furthermore, a number of fitting holes are arranged in a matrix on the surface of the material placing plate. The end parts of the convex columns are fitted into the fitting holes to realize the connection with the material placing plate.

[0012] Furthermore, a bracket extending into the space above the workbench is arranged in the middle of the workbench. A number of through holes are arranged at the top end of the bracket. Hooks with non-hooking ends inserted into the through holes are connected to the bracket.

[0013] Furthermore, a number of Furniture casters are arranged at the bottom of the workbench in a matrix distribution.

[0014] The beneficial effects of the present utility model are as follows:

[0015] Through the reciprocating relative movement of the two material placing plates in the front and back direction of the feeding channel, and in cooperation with the traction of the template by the material taking device driven by the robotic arm, the template with newly cut pieces placed thereon is automatically transferred to the template machine, and the template that has completed sewing can also be automatically removed from the template machine. Workers only need to operate at a position outside the workbench to complete the loading and unloading of the template, without having to move around. The degree of intelligence is high. One worker can simultaneously complete the processing operations of a template machine production line with multiple processing stations, saving production costs while expanding the production scale of the template machine and enhancing the ability of the template machine to meet the large-volume production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the double-layer material placing table.

[0017] Figure 2 Schematic diagram of components located in the feeding channel of the double-layer material placing table Figure 1 。

[0018] Figure 3 Schematic diagram of components located in the feeding channel of the double-layer material placing table Figure 2 。

[0019] Figure 4 Schematic diagram of components of the driving device

[0020] Figure 5 Schematic diagram of the structure of the double-layer material placing table when it is arranged on the template machine production line

[0021] Figure 6 Schematic diagram of the structure of the material taking device

[0022] Figure 7 Schematic diagram of the structure of the connecting piece when it is arranged on the connecting column

[0023] Figure 8 Schematic diagram of the structure of the material placing plate

[0024] In the figure, 1 is the workbench; 11 is the feeding channel; 12 is the Fuma wheel; 2 is the guide rail; 21 is the slider; 22 is the connecting plate; 3 is the material placing plate; 31 is the convex column; 32 is the mating hole; 4 is the driving device; 41 is the cylinder; 42 is the gear; 43 is the connecting shaft; 44 is the rack; 45 is the connecting seat; 5 is the base; 6 is the robotic arm; 7 is the material taking device; 71 is the mounting bracket; 711 is the connecting column; 712 is the connecting groove; 72 is the suction cup; 73 is the connecting piece; 731 is the connecting hole; 8 is the bracket; 81 is the through hole; 9 is the hook Detailed implementation mode

[0025] The utility model discloses a double-layer material placing table for a template machine production line. As Figures 1 to 5 shown in combination, it includes a workbench 1. A feeding channel 11 is arranged inside the top of the workbench 1. Two guide rails 2 are arranged on the wall surfaces of the workbench 1 on the left and right sides of the feeding channel 11. The two guide rails 2 on the same side wall surface of the workbench 1 are distributed at the upper and lower ends of the wall surface of the workbench 1. The guide rails 2 are matched with sliders 21. The sliders 21 at the same height inside the feeding channel 11 are connected with a material placing plate 3 through a connecting plate 22. A driving device 4 is arranged inside the feeding channel 11. The driving device 4 drives the two material placing plates 3 to move in opposite directions in the front and back directions of the feeding channel 11. A base 5 is arranged at the rear end of the feeding channel 11. A robotic arm 6 is arranged at the top end of the base 5. The output end of the robotic arm 6 is connected with a material taking device 7

[0026] It should be noted that: This double-layer material placing table is a part of the template machine production line, and the template machine production line also includes multiple template machines to achieve multi-station sewing processing; the driving device 4 drives two material placing plates 3 with different heights in the feeding channel 11, so that the two material placing plates 3 perform relative reciprocating motions in the front and back directions of the feeding channel 11, that is, when the driving device 4 works, the two material placing plates 3 move in opposite directions in the feeding channel 11; when the two material placing plates 3 move in the feeding channel 11, the material taking device 7, driven by the robotic arm 6 with multiple direction position adjustment functions, transfers the template with the newly cut pieces placed on the material placing plate 3 at the rear end of the feeding channel 11 to the loading position of the template machine, realizing the automatic loading operation of the template; at the same time, the material taking device 7, driven by the robotic arm 6, can also transfer the template at the unloading position in the working station to the material placing plate 3 at the rear end of the feeding channel 11, realizing the automatic unloading operation of the template; the worker only needs to operate at a position outside the workbench 1 to complete the loading and unloading of the template without walking, with a high degree of intelligence. One worker can simultaneously complete the processing operations of the template machine production line with multiple processing stations, saving production costs while expanding the production scale of the template machine and enhancing the ability of the template machine to meet the large-scale production requirements.

[0027] Specifically, as Figures 2 to 4 As shown in combination, the driving device 4 includes a cylinder 41, a gear 42, a connecting shaft 43 and a rack 44. The cylinder 41 is arranged on the surface of the middle part of the feeding channel 11. The output end of the cylinder 41 is connected to the material placing plate 3 at the lower position in the feeding channel 11. Connecting seats 45 are provided on the wall surfaces on the left and right sides of the workbench 1. The two ends of the connecting shaft 43 are respectively fitted into the connecting seats 45 on the left and right sides of the workbench 1. A gear 42 is fitted to the part of the connecting shaft 43 outside the connecting seat 45. The rack 44 is fixedly connected to the surface of the connecting plate 22 close to the gear 42 side and meshes with the gear 42.

[0028] Among them, the cylinder 41 drives the swing plate 3 at the lower position in the feeding channel 11 to move in the feeding channel 11 by connecting its output end to the swing plate 3 at the lower position in the feeding channel 11. At this time, the kinetic energy output by the cylinder 41 is transmitted to the gear 42 through the rack 44 connected to the swing plate 3 at the lower position in the feeding channel 11, and then through the meshing between the gear 42 and the rack 44 connected to the swing plate 3 at the higher position in the feeding channel 11, the kinetic energy is transmitted to the swing plate 3 at the higher position in the feeding channel 11, so that the swing plate 3 at the higher position in the feeding channel 11 moves in the feeding channel 11, thus achieving the effect of driving the two swing plates 3 simultaneously; and because the racks 44 meshed on the upper and lower sides of the gear 42 move in opposite directions when the gear 42 rotates, the moving directions of the two swing plates 3 at different heights in the feeding channel 11 are opposite. Through their reciprocating movements in the feeding channel 11, the effect of continuously conveying the template with the newly placed cut pieces to the picking device 7 and transferring the template taken from the blanking position of the station by the picking device 7 to the position where the worker is located can be achieved.

[0029] Specifically, as Figure 6 and Figure 7 shown in combination, the picking device 7 includes a mounting frame 71 and suction cups 72. The mounting frame 71 is arranged at the output end of the robotic arm 6. The bottom end of the mounting frame 71 is a plurality of connecting columns 711 arranged in an array along the same direction. Both ends of the connecting columns 711 in the length direction are connected with suction cups 72 through connecting pieces 73.

[0030] Among them, a plurality of suction cups 72 are arranged on the mounting frame 71, which can adsorb at multiple positions of the template when pulling the template, thereby increasing the connection tightness of the picking device 7 to the template and avoiding the situation that the template detaches during the process of the robotic arm 6 driving the picking device 7 to move; the number of the connecting columns 711 connected to the bottom end of the mounting frame 71 can also be adjusted to adjust the range of the template specifications that the picking device 7 can pull, so that the picking device 7 can meet the requirements for connection tightness when pulling templates of different specifications.

[0031] It should be further noted that, as Figure 7 shown, a connecting groove 712 is arranged on the surface of the connecting column 711 along its length direction. One end of the connecting piece 73 is provided with a connecting hole 731 facing the connecting groove 712, and the suction cup 72 is detachably connected to the other end of the connecting piece 73.

[0032] Among them, the connecting member 73 is connected to the connecting column 711 by introducing a connecting component into the connecting hole 731 and the connecting groove 712. By adjusting the position corresponding to the connecting groove 712 through the connecting hole 731, the position of the connecting member 73 in the length direction of the connecting column 711 can be adjusted. After the position of the suction cup 72 changes in the length direction of the connecting column 711, the range of the template specifications that the material taking device 7 can tow is further expanded.

[0033] Specifically, as Figure 8 shown, at least two convex columns 31 with central axes in the same plane are provided on the surface of the blanking plate 3.

[0034] Among them, when the template is placed on the surface of the blanking plate 3, the convex column 31 can penetrate into the holes on the template, so as to fix the position of the template, avoid the position of the template from shifting when the blanking plate 3 moves, and ensure that the material taking device 7 can accurately connect with the template to tow the template.

[0035] It should be further noted that, as Figure 8 shown, a plurality of mating holes 32 are arranged in a matrix on the surface of the blanking plate 3, and the end of the convex column 31 is fitted into the mating hole 32 to realize the connection with the blanking plate 3.

[0036] Among them, by fitting the convex column 31 into the mating holes 32 at different positions on the surface of the blanking plate 3, the convex column 31 can penetrate into the holes on templates of different sizes and specifications, ensuring that templates of different sizes and specifications can be fixed when placed on the surface of the blanking plate 3.

[0037] Specifically, as Figure 1 shown, a bracket 8 extending into the space above the workbench 1 is provided in the middle of the workbench 1. A plurality of through holes 81 are provided at the top of the bracket 8, and a hook 9 with a non-hooking end penetrating into the through hole 81 is connected to the bracket 8.

[0038] Among them, when a new cut piece is made or the processed material is taken out from the template placed on the material placing plate 3 behind the feeding channel 11, it is necessary to turn up the upper part of the template. When turning up the frame part of the upper layer of the template, if the frame part of the upper layer of the template is not fixed, the upper part of the template is likely to cover the surface of the lower part of the template again, affecting the operation when making a new cut piece or taking out the processed material from the template. Therefore, when turning up the frame part of the upper layer of the template through the hook 9, the hook 9 can be used to hook the frame part of the upper layer of the template, so as to fix the position of the frame part of the upper layer of the template, and further facilitate the operation of the worker when making a new cut piece or taking out the processed material from the template. In addition, by fitting the non-hooking end of the hook 9 into the through holes 81 at different positions at the top of the bracket 8, the hook 9 can be adapted to the frame part in the upper layer of templates of different specifications and sizes, so that after turning up, the frame part can be hooked onto the hook 9 for position fixation.

[0039] Specifically, as Figure 1 shown, a number of casters 12 are arranged at the bottom of the workbench 1 in a matrix distribution.

[0040] Among them, when the position of the workbench 1 needs to be adjusted, the rolling of the casters 12 is used to replace the way of using a hanging device or manual handling to adjust the position of the workbench 1, making the operation of adjusting the position of the workbench 1 simpler and faster.

[0041] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A double-layer material placing table for a template machine assembly line, comprising a workbench, characterized in that, A feeding channel is provided inside the top of the workbench. Two guide rails are provided on the wall surfaces of the workbench on both the left and right sides of the feeding channel. The two guide rails on the same side wall surface of the workbench are distributed at the upper and lower ends of the workbench wall surface. The guide rails are fitted with sliders. The sliders at the same height in the feeding channel are connected with a material placing plate through a connecting plate. A driving device is provided in the feeding channel. The driving device drives the two material placing plates to move in opposite directions in the front-back direction of the feeding channel. A base is provided at the rear end of the feeding channel. A robotic arm is provided at the top end of the base. A material taking device is connected to the output end of the robotic arm.

2. The double-layer material placing table according to claim 1, wherein The driving device includes a cylinder, a gear, a connecting shaft and a rack. The cylinder is arranged on the surface of the middle part of the feeding channel. The output end of the cylinder is connected with the material placing plate at the lower position in the feeding channel. Connecting seats are provided on the wall surfaces on both the left and right sides of the workbench. The two ends of the connecting shaft are respectively fitted in the connecting seats on both the left and right sides of the workbench. A gear is fitted on the part of the connecting shaft outside the connecting seat. The rack is fixedly connected to the surface of the connecting plate close to the gear side and meshes with the gear.

3. The double-layer material placing table according to claim 1, characterized in that The material taking device includes a mounting frame and suction cups. The mounting frame is arranged at the output end of the robotic arm. The bottom end of the mounting frame is several connecting columns arranged in an array in the same direction. Suction cups are connected to both ends of the connecting columns in the length direction through connecting pieces.

4. The double-layer material placing table according to claim 3, characterized in that, A connecting groove is provided on the surface of the connecting column and distributed along its length direction. A connecting hole facing the connecting groove is provided at one end of the connecting piece. The suction cup is detachably connected to the other end of the connecting piece.

5. The double-layer material placing table according to claim 1, wherein At least two convex columns with central axes in the same plane are provided on the surface of the material placing plate.

6. The double-layer material placing table according to claim 5, characterized in that, Several mating holes are arranged in a matrix on the surface of the material placing plate. The end parts of the convex columns are fitted in the mating holes to realize the connection with the material placing plate.

7. The double-layer material placing table according to claim 1, wherein, A bracket extending into the space above the workbench is provided in the middle of the workbench. Several through holes are provided at the top end of the bracket. Hooks with non-hooking ends inserted into the through holes are connected to the bracket.

8. The double-layer material placing table according to claim 1, characterized in that, Several casters are arranged at the bottom of the workbench in a matrix distribution form.

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